Grate bar for a furnace comprising engaging means

Abstract

The present application discloses a grate bar for a thrust grate of a furnace. The grate bar comprises an elongated recess (43) at a first side of the grate bar. The elongated recess comprises two parallel sliding surfaces which are oriented in longitudinal direction of the grate bar. An engaging element (38) is provided at a second side of the grate bar, which is opposite to the first side. The engaging element comprises two parallel sliding surfaces which are oriented in longitudinal direction of the grate bar. The elongated recess is shaped such that a corresponding neighboring engaging element of a neighboring part is movable within the elongated recess in the longitudinal direction relative to the grate bar. The grate bar further comprises two actuating surfaces (34,35) at a bottom side of the grate bar for taking up a protrusion of a grate.

Claims

1. Grate arrangement for a furnace, the grate arrangement comprising a fixed step frame with supporting members; a movable step frame with supporting members, the movable step frame configured to drive in a reciprocating motion in a longitudinal direction; a first arrangement comprising a non-driven horizontal row of fixed grate bars and movable grate bars, the fixed grate bars being fixed with respect to a supporting member of the fixed step frame and the movable grate bars being movable in the longitudinal direction with respect to a supporting member of the fixed step frame; and a second arrangement comprising a driven horizontal row of fixed grate bars and movable grate bars, the fixed grate bars being fixed with respect to a supporting member of the movable step frame and the movable grate bars being movable in the longitudinal direction with respect to a supporting member of the movable step frame, the second arrangement of fixed grate bars and movable grate bars vertically overlapping the first arrangement of fixed grate bars and movable grate bars; the fixed grate bars and the movable grate bars comprising a first lateral side, a second lateral side, and an upper surface, the second lateral side being opposite to the first lateral side and the second lateral side facing into a direction that is opposite to a direction in which the first lateral side is facing, each of the fixed grate bars placed horizontally adjacent to a one of the movable grate bars, the upper surface of each grate bar being provided between the first lateral side and the second lateral side of each grate bar, wherein the first lateral side and the second lateral side are integrally formed with the upper surface and are separated by the upper surface, each of the fixed grate bars and the movable grate bars further comprising: a first elongated recess and a second elongated recess defined at the first lateral side, each of the elongated recesses having two parallel sliding surfaces and defining a height as a distance between the two parallel sliding surfaces, and a first engaging element and a second engaging element, the first engaging element and the second engaging element disposed on the second lateral side, each of the engaging elements defining two parallel sliding surfaces and defining a height as a distance between the two parallel sliding surfaces, the engaging elements of each grate bar engaging into the corresponding elongated recesses of a neighbouring grate bar, wherein the elongated recesses define a longitudinal dimension such that the engaging elements are longitudinally movable in the elongated recesses, wherein the two parallel sliding surfaces of the engaging elements are oriented in the longitudinal direction of the grate bars, and wherein the engaging elements positioned in the respective elongated recesses define a maximum tilting angle at which the two parallel sliding surfaces of the engaging elements are non-parallel with the two sliding surfaces of the elongated recesses and at least one of the first engaging element and the second engaging element contacts the two parallel sliding surfaces of the corresponding elongated recess of the neighbouring grate bar at two opposite edges of the engaging element, wherein the maximum tilting angle is determined by a height difference between the height of a respective elongated recess and the height of a respective engaging element and by a geometrical shape of the respective engaging element.

2. Grate arrangement for a furnace according to claim 1, the fixed grate bars being fixed grate bars of an incineration plant; the movable grate bars being movable grate bars of the incineration plant; the fixed step frame being a fixed step frame of the incineration plant; the movable step frame being a movable step frame of the incineration plant; and wherein the grate arrangement comprises a motor for generating the reciprocating motion, the motor being mechanically connected to the movable step frame.

3. Grate arrangement for a furnace according to claim 1, wherein a one of the movable grate bars comprises a downwardly extending portion and a protrusion downwardly disposed on the movable grate bar, the downwardly extending portion and a vertical part of the protrusion define a space, and a one of the supporting members of the fixed step frame can move within the space in the longitudinal direction.

4. Grate arrangement for a furnace according to claim 1, wherein a one of the movable grate bars comprises a downwardly extending portion and a protrusion downwardly disposed on the movable grate bar, the downwardly extending portion and a vertical part of the protrusion define a space, and a one of the supporting members of the movable step frame can move within the space.

5. Grate arrangement for a furnace according to claim 1, wherein a one of the movable grate bars of the second arrangement comprises a pushing nose configured for pushing a one of the movable grate bars of the first arrangement in the longitudinal direction.

6. Grate arrangement for a furnace according to claim 1, wherein each of the movable grate bars of the second arrangement rests on a different one of the movable grate bars of the first arrangement, and each of the fixed grate bars of the second arrangement rests on a different one of the fixed grate bars of the first arrangement.

7. Grate arrangement for a furnace according to claim 1, wherein: the non-driven horizontal row of fixed grate bars and movable grate bars of the first arrangement is a first non-driven horizontal row; the grate arrangement further comprises a third arrangement comprising a second non-driven horizontal row of fixed grate bars and movable grate bars; the third arrangement vertically overlaps the second arrangement; and the second arrangement is positioned between the first arrangement and the third arrangement.

8. Grate arrangement for a furnace according to claim 1, wherein: the driven horizontal row of fixed grate bars and movable grate bars of the second arrangement is a first driven horizontal row; the grate arrangement further comprises a fourth arrangement comprising a second driven horizontal row of fixed grate bars and movable grate bars; the first arrangement vertically overlaps the fourth arrangement; and the first arrangement is positioned between the second arrangement and the fourth arrangement.

Description

(1) In the following description, details are provided to describe the embodiments of the application. It shall be apparent to one skilled in the art, however, that the embodiments may be practised without such details.

(2) FIG. 1 illustrates a perspective view of a portion of an arrangement of grate bars with an exchangeable end cap,

(3) FIG. 2 illustrates an embodiment of an end cap having a thrust element and a clearing element,

(4) FIG. 3 illustrates a further embodiment of an end cap having a thrust element,

(5) FIG. 4 illustrates a further embodiment of an end cap having a clearing element,

(6) FIG. 5 illustrates a bottom view of the end cap of FIG. 2,

(7) FIG. 6 illustrates a further embodiment of a movable grate bar in front perspective,

(8) FIG. 7 illustrates a rear perspective view of the grate bar of FIG. 6,

(9) FIG. 8 illustrates a cross-sectional view through the distal end of a further embodiment of a grate bar,

(10) FIG. 9 illustrates a side view of a fixed grate bar,

(11) FIG. 10 illustrates a side view of a further embodiment of a movable grate bar in a first position,

(12) FIG. 11 illustrates a side view of the further movable grate bar of FIG. 10 in a second position,

(13) FIG. 12 illustrates a cross section of a first embodiment of grate bar grooves,

(14) FIG. 13 illustrates a cross section of a second embodiment of grate bar grooves,

(15) FIG. 14 illustrates a cross section of a third embodiment of grate bar grooves,

(16) FIG. 15 illustrates a side view of an arrangement of grate bar grooves of two neighbouring grate bars of FIGS. 9 and 10 in a first relative position,

(17) FIG. 16 illustrates a side view of an arrangement of the grate bars of FIG. 15 in a second relative position,

(18) FIG. 17 illustrates a side view of an arrangement of the grate bars of FIG. 15 in a third relative position,

(19) FIG. 18 illustrates a cross section through a reciprocating grate of a waste incineration plant,

(20) FIG. 19 illustrates a side view on a row of movable grate bars of the grate of FIG. 18,

(21) FIG. 20 illustrates a side view of a further embodiment of a grate bar having a coupling means,

(22) FIG. 21 illustrates a cross-sectional view of one of the two coupling means of the grate bar of FIG. 20,

(23) FIG. 22 illustrates a cross-sectional view of the other coupling means of the grate bar of FIG. 20,

(24) FIG. 23 illustrates shear forces which lead to the braking of a grate bar,

(25) FIG. 24 illustrates a broken grate bar of the grate of FIGS. 18 and 19 that is supported by neighbouring grate bars,

(26) FIG. 25 illustrates a frontal view of an arrangement of the grate bars of the grate of FIGS. 18 and 19,

(27) FIG. 26 illustrates a side view of an embodiment of an engaging element of the grate bars of FIG. 24,

(28) FIG. 27 illustrates a cross-sectional view along line A-A of the distal end of a further embodiment of a grate bar,

(29) FIG. 28 illustrates a side view of the grate bar of FIG. 27,

(30) FIG. 29 illustrates a cross-sectional view of the grate bar of FIG. 27,

(31) FIG. 30 illustrates a front perspective view of the grate bar of FIG. 27,

(32) FIG. 31 illustrates a cross-sectional view along line B-B of the second coupling means of the grate bar of FIG. 27,

(33) FIG. 32 illustrates a cross-sectional view along line C-C of the first coupling means of the grate bar of FIG. 27,

(34) FIG. 33 illustrates a cross-sectional view along line D-D of the first and second protrusions of the grate bar of FIG. 27,

(35) FIG. 34 illustrates a mounting of a row of grate bars into a step frame,

(36) FIG. 35 illustrates a further embodiment of an engaging element and a coupling element,

(37) FIG. 36 illustrates a cross section of FIG. 35, and

(38) FIG. 37 illustrates a further embodiment of engaging and coupling elements.

(39) Figures in the figure descriptions below have similar parts. The similar parts have the same names or similar part numbers. For the sake of brevity, the description of the similar parts is not repeated every time.

(40) FIG. 1 shows an arrangement 60 of grate bars 62, 63. The arrangement 60 shows two adjacent grate bars 62, 63. Each grate bar 62, 63 has a front face 65 and a plurality of lateral grooves 66.

(41) The front face 65 comprises a lower vertical part 67 and an upper oblique part 68. An end cap 70 comprises two upwards facing portions, one horizontal portion 71 and one parallel portion 72 to the oblique part 68 of the front face 65.

(42) The end cap 70 is secured to the grate bar 62 or 63 by bolts 176, 180 inserted from the underside of the upper part 16, as illustrated in FIGS. 2 to 4 and FIG. 28. The securing is such that the horizontal portion 71 abuts the upper part 16 and the parallel portion 72 abuts the oblique part 68.

(43) As can be best seen in FIG. 1, the lateral grooves 66 are placed on both longitudinal sides of each grate bar 62, 63. The lateral grooves extend from the upper part 16 to a vertical part of the longitudinal projection 17. The lateral grooves 46 have an angle of inclination to the vertical such that the lateral grooves on one longitudinal side are inclined towards one end of the grate bar 62 or 63 while the lateral grooves in the opposite longitudinal side are inclined towards the other end of the grate bar 62 or 63.

(44) In use, the end cap 70 is removable from grate bar 62 or 63 by removing bolts 176 and 180. Further embodiments of the end cap 70 are provided by the end caps 70′, 70″ or 70′″ of FIGS. 2, 3 and 4.

(45) The lateral grooves 66 serve to remove jammed material between the grate bars 62, 63 to beneath the grate bars 62, 63.

(46) This removal is achieved by the lateral grooves 66 of neighbouring grate bars 62, 63 moving in opposing directions. The relative movement cooperates to transport and comminute the waste material. The lateral grooves 46, 47 then channel the comminuted material below the grate bars 10. In addition, the lateral grooves 66 also allow air flow from underneath the grate bar 62, 63 to above the upper part 16 for providing combustion gas to the material to be combusted.

(47) The distance between grooves 66 and the width of the grooves 66 are adapted such that any material received by the grooves 66 would be cut into pieces as the grate bars 62, 63 move relative to each other. The lateral grooves are provided along the whole length of the grate bars 62, 63 for providing combustion gas to the whole area of the grate 60.

(48) FIG. 2 illustrates a further embodiment of an end cap 70 with a thrust element 174 and a clearing element 175. The thrust element 174 and the clearing element 175 are longitudinal protrusions with triangular shaped cross sections that are aligned perpendicular to the longitudinal axis of a grate bar 80, 120. Advantageously, the thrust and clearing elements are provided for non-stationary grate bars. For example the clearing elements can be provided on movable grate bars 120 and/or on fixed grate bars 80 which are attached to a movable step frame 170, as can be best seen in FIGS. 9-11 or FIGS. 18 and 19. The thrust element assists the backward movement and the circulation of the waste on the grate 60. The clearing element, on the other hand, assists the forward motion and the downward movement of the waste on the grate 60.

(49) As can be seen in FIGS. 2, 3 and 4, a short bolt 176 and a long bolt 180 with respective bolt heads 177, 181 are provided inside the end cap 70, 70′, 70″, 70′″. As shown in FIG. 3, the bolts 176, 180 are provided in T-shaped slits 179, 182 of the end cap 70, 70′, 70″, 70′″. The lower parts of the T-shaped slits are formed by two L shaped protrusions 178 and two L-shaped protrusions 183 of the end cap 70, 70′, 70″, 70′″. For simplicity, parts of the end caps 70′ and 70′″ that are similar to parts of the end cap 70″ are not separately provided with reference numbers.

(50) As shown in FIG. 4, washers are provided on the bolts 176, 180 and the respective nuts 185, 186 are screwed onto bolt threadings and later spot welded to the bolts 176, 180. In FIG. 4 the width of a receiving area 188 for the end cap 70, 70′, 70″, 70′″, which is formed out of the upper part 16, is indicated by a length 1. On the side of the long bolt 180, the receiving area comprises a step 184. Gaps are provided between the L-shaped protrusions 178, 183 of the end cap 70 and the upper part 16. Furthermore, bores in the upper part 16 are made wider than the diameter of the bolts 176, 180. In this way, exact alignment of the protrusions 178, 183 and of the bolts 176, 180 is not required, alignment is provided by the steps 184 and 187 of the receiving area.

(51) In a further embodiment of an end cap 70, which is not shown in FIGS. 2 to 4 but which can be seen in FIG. 1, the end cap 70 is not provided with a thrust element 174 or with a clearing element 175.

(52) FIG. 5 shows a bottom view of FIGS. 2 and 3. The bolts 176 and 180 with respective bolt heads 177, 181 are provided in the T-shaped slits 179, 182 in a similar manner as curtain hooks in a curtain track and they are secured against horizontal movement by frictional engagement. The portions of the slits 179, 182 between the L-shaped protrusions 178, 183 have a smaller width than the diameter of the respective bolt heads 181, 177.

(53) FIGS. 6 and 7 show a movable grate bar 10. Herein, “movable” refers to a movement relative to a step frame or to a supporting member. The supporting member is not shown in FIGS. 6 and 7 but it can be seen in FIGS. 10-11 which show a similar grate bar. The movable grate bar 10 has a left side 11, a right side 12, a front face 13, a distal end 14 and a proximal end 15. The movable grate bar 10 has an upper part 16 and a surmounting longitudinal projection 17. The proximal end 15 has two projecting noses 18, 19 downwardly projecting from the upper part 16. The upper part 16 of the movable grate bar 10 is downwardly disposed in the region of the projecting noses 18, 19.

(54) At the distal end 14 of the movable grate bar 10, the upper part 16 and the longitudinal projection 17 extend to the front face 13 disposed at an angle to the upper part 16. The front face 13 has a retaining hole 20. The underside of the front end, not shown, has a flat, step-like groove 21. A first end cap 22 or a second end cap 23 may be removably affixed to front face 13 by means of an affixing means 24.

(55) The first end cap 22 is approximately L-shaped in side elevation, having a left side comprising a lower face 48 and an upper face 49 and a lower side, not shown. The lower side has an upwardly projecting engaging lip 26 at the end of the lower side proximal to the lower face 48. The first end cap 22 has an attachment hole 27 extending from its upper face 49 to the underside of its upper face. The lower face 48 of first end cap 22 is oriented perpendicular to the upper side 16 of the movable grate bar 10 when it is mounted on the front face 13. The upper face 49 is disposed at an angle to the lower face 48.

(56) The second end cap 23, which can be used as an alternative to the first end cap 22, is approximately L-shaped in side elevation, having a left side 25 and a lower side, not shown. The lower side has an upwardly projecting engaging lip 26 at the end of the lower side, not shown, proximal to the left side 25. Second end cap 23 has an attachment hole 27 extending from its left side 25 to the underside of its front end. The left side 25 of the second end cap 23 is flat and is perpendicular to the upper side 16 of the movable grate bar 10 when mounted on the front face 13.

(57) The longitudinal projection 17 has six modified regions, a left proximal modified region 28, a left central modified region 29, a left distal modified region 30, a right proximal modified region 31, a right central modified region 32, and a right distal modified region 33. The left proximal modified region 28, the left central modified region 29, the left distal modified region 30, the right proximal modified region 31, the right central modified region 32 and the right distal modified region 33 are shaped as rips whose cross-sectional thickness is lower than the thickness of the other parts of the longitudinal projection 17. The surfaces of the regions 28, 29, 30, 31, 33, which serve to enhance the stability and which counteract bending under load, are unmachined. In contrast, the surfaces of the left side 11, the right side 12, and the longitudinal side 17 are smoothened.

(58) The left and right proximal modified regions 28, 31 of the longitudinal projection 17 comprise a first protrusion 34 and a second protrusion 35 both extending downwardly from the lower side, not shown, of the longitudinal projection 17. The first protrusion 34 and second protrusion 35 have identical shape and form the left side 36 and back side, not shown, of the left and right proximal modified regions 28, 31. The left and right proximal modified regions 28, 31 further comprise an attaching hole 37 extending from the left proximal modified region 28 to the right proximal modified region 31. The front end 36 of both the first protrusion 34 and second protrusion 35 is disposed perpendicularly to the upper part 16 of the movable grate bar 10 and faces towards the front face 13.

(59) A first engaging element 38 is disposed on the left side 11 of the longitudinal projection 17 situated longitudinally between the left proximal modified region 28 and left central modified region 29. The first engaging element 38 has a hole 39 extending in an axis between the distal end 14 and the proximal end 15 of the movable grate bar 10.

(60) A second engaging element 40 is disposed on the left side 11 of the longitudinal projection 17 situated longitudinally between the left central modified region 29 and the left distal modified region 30. The second engaging element 40 has a hole 41 extending in an axis from the distal end 14 to the proximal end 15 of the movable grate bar 10.

(61) A first grate bar coupling means 42 is disposed on the right side 12 of the longitudinal projection 17 situated longitudinally between the right distal modified region 31 and the right central modified region 32. The first grate bar coupling means 42 has a first elongated recess 43 with the axis of elongation from the distal end 14 to the proximal end 15 of the movable grate bar 10.

(62) A second grate bar coupling means 44 is disposed on the right side 12 of the longitudinal projection 17 situated longitudinally between the right distal modified region 33 and the right central modified region 32. The second grate bar coupling means 44 has a second elongated recess 45 with the axis of elongation from the distal end 14 to the proximal end 15 of the movable grate bar 10.

(63) A first set of three lateral grooves 46 extend from the left side 11 of the upper part 16 to the left central modified region 29. The first set of lateral grooves 46 has an angle of inclination to the vertical.

(64) A second set of lateral grooves 47 extends from the left side 11 of the upper part 16 to the left proximal modified region 30. The second set of lateral grooves 47 has the same angle of inclination to the vertical as the first set of lateral grooves 46.

(65) The lateral grooves 46 and 47 of FIG. 7 are similar to the grooves 66 shown in FIG. 1 and to the grooves 95 shown in FIG. 9. The grooves of the grate bars can be seen best in FIGS. 15, 16. 17. In FIG. 10 an angle of about 60° of the grooves against the vertical is indicated for this embodiment. The movable grate bar 10 further has a removable pyramidal element 50 that is attached to the distal end of the upper part 16. The pyramidal element 50 has four faces, inclined towards the front face 13, left side 11, right side 12 and proximal end 15 of the movable grate bar 10. The pyramidal element 50 can be attached to the upper part 16 by a nut and bolt arrangement 160 as illustrated in FIG. 8.

(66) In use, several movable grate bars 10 are used in an incinerator for combusting material. In an arrangement of grate bars, each movable grate bar 10 is aligned with a horizontally adjacent fixed grate bar such that its left side 11, 17 abuts the right side 12, 17 of the neighbouring fixed grate bar. There is relative movement of one movable grate bar 10 with respect to the adjacent fixed grate bars. Herein, “fixed” refers to a movement relative to a step frame or supporting member, which means that a fixed grate bar moves together with the supporting member when the supporting member moves.

(67) The pyramidal element 50 is used for improving the mixing of the material to be combusted and its transport velocity. It is designed such that it can be replaced without replacing the entire movable grate bar 10.

(68) The first engaging element 38 engages the first elongated recess 43 and the second engaging element 40 engages the second elongated recess 45. Moreover, the first and second engaging elements 38, 40 can move within the first and second elongated recesses 43, 45 respectively in the axis of elongation of the elongated recesses 43, 45. In this arrangement of interconnected grate bars, relative movement of neighbouring grate bars in a longitudinal axis is possible. In the event that a movable grate bar 10 suffers a breakage, the engagement between the engaging elements and the coupling means enables the broken grate bar to continue to move relative to its neighbour and, therefore, prevent jamming of the system.

(69) The upper part 16 is used for receiving material to be combusted and for aggravating the material to be combusted.

(70) The left and right central modified regions 29, 32 allow combustion gas such as air from below the grate bar to access the upper part 16. Furthermore, the left and right central modified regions 29, 32 act as cooling fins for the upper part 16 via transferring heat from the upper part 16 to the left and right central modified regions 29, 32.

(71) The left and right central modified regions 29, 32 enable the moving grate bar 10 to benefit from gas circulation in the region below the grate bar 10. This provides efficient heat transfer, thus increasing the lifespan of the grate bar 10.

(72) The lateral grooves 46, 47 serve to let the combustion air pass via the grate bars 10 to the fuel in the furnace and to transport material that is jammed between the grate bars to beneath the grate bars 10.

(73) The lateral grooves 46, 47 provide benefits of self-cleaning of jammed material from the upper part 16 and of providing gas to the upper part 16 of the grate bar 10. The lateral grooves 46, 47 are advantageously provided at the left central modified region 11, 17 and at the distal modified region 12, 17 respectively. This enables flow of air between the upper part 16 and beneath the grate bar 10.

(74) The first end cap 22 or second end cap 23 is used to urge the received material for combusting forward. The first end cap 22 or second end cap 23 are also designed for removal from the front face 13 of the grate bar 10 for easy maintenance.

(75) According to FIG. 1, a removable top 70, 71, 72 can be fitted to the grate bar 10 instead. The removable top 70, 71, 72 can be mounted and removed easily, compared to the first end second end caps 22, 23.

(76) The removability of the end cap 22, 23 has the advantage that the whole grate bar need not be replaced when only the front face is worn out. This reduces material cost and system downtime. The front end of the grate bar 10 often suffers wear. The removability of the end cap 22, 23 also allows to use end caps of different types.

(77) To improve securing of first end cap 22 or second end cap 23, the engaging lip 26 engages the groove 21. Further, affixing means 24 is inserted through attachment hole 27 of either the first end cap 22 or second end cap 23 and engages retaining hole 20.

(78) FIG. 8 shows an arrangement for fixing a pyramidal element 50 to the distal end of a grate bar. The grate bar comprises a main body 190 which is shaped similar to an I-beam. The main body 190 comprises two rips that protrude downwards. As seen in FIG. 31, 32, 33, the upper indentation of the I-shape is provided to take up the removable head and behind the removable head, such as the pyramidal element, the main body 190 is shaped as a surface from which two or more rips protrude downwards.

(79) A bore 194 is provided in the main body 190 for taking up a bolt 191. At the bottom side of the pyramidal element 50, a slit 192 is provided. The slit 192 has an enlarged upper portion 193. A head of the bolt 191 is provided in the enlarged upper portion 193 of the slit 192 and a nut 160 is provided at the bottom of the main body 190. A bolt 191 is provided in the bore 194 of the main body 190 and in the slit 192 of the pyramidal element 50 such that the bolt 191 passes through the nut 160. The nut 160 is spot welded to the bolt 191.

(80) FIG. 9 illustrates a side view of a fixed grate bar 80 having an upper part 81 and 96, a front face 82, a surmounting longitudinal projection 83, 93, 94 and a supporting member 84. The supporting member comprises the portions 90, 91, 92.

(81) At its proximal end, the upper part 81 is modified to form a downwardly extending hook 85. The longitudinal projection 83, 93, 94 has on one of its longitudinal sides three modified regions in which the thickness of the longitudinal projection 83 is reduced. These are a proximal modified region 86, a central modified region 87 and a distal modified region 88. These regions 86, 87 and 88 of reduced thickness extend from the lower side 89 of the longitudinal projection 83, 93, 94 to a point between the lower side of the longitudinal projection 89 and the upper part 81 such that the thickness of the upper part 81 is not reduced.

(82) The supporting member 84 has a horizontally extending portion 90 and a vertically extending portion 91. One end of the horizontally extending portion 90 extends from a middle part of the vertically extending portion 91. An upper part 92 of the vertically extending portion 91 is adapted to support the proximal end of the fixed grate bar 80. The supporting member 84 may be provided by the cross section of a carrier beam.

(83) A left side 93 of the fixed grate bar 80 has a left external surface 94, which extends from the proximal end to the distal end of the fixed grate bar 80. The left external surface 94 has a plurality of lateral inclined grooves 95. The lateral inclined grooves 95 extend from the upper surface 96 of the fixed grate bar 80 to the lower surface 98 of the fixed grate bar 80. The left external surface 94 has a first engaging element 100 disposed between the proximal modified region 86 and the central modified region 87 and second engaging element 101 disposed between the central modified region 87 and the distal modified region 88.

(84) Similarly, a right side, which is not shown, of the fixed grate bar 80 has a right external surface which extends from the proximal end to the distal end of the fixed grate bar 80. The right external surface has a plurality of lateral inclined grooves 126 which have an opposite inclination to the grooves 95. These lateral inclined grooves 126 extend from the upper surface 96 of the fixed grate bar 80 to the lower surface 98 of the fixed grate bar 80.

(85) The right external surface, not shown, has a first coupling means, not shown, disposed between the proximal modified region 86 and the central modified region 87 and second coupling means, not shown, disposed between the central modified region 87 and the distal modified region 88.

(86) On the side of the grate bar, which is not shown in FIG. 9, first and second coupling means are provided, similar to the coupling means 42, 44 shown in FIG. 6.

(87) In the embodiment of FIGS. 9, 10, 11, left and right lateral inclined grooves are inclined at an angle to the vertical. Furthermore, the inclination of all grooves of one type of grate bars is in one direction while the inclination of the grooves of the other type of grate bars is in the opposite direction. Hence, the inclination of the grooves is the same for both sides of a grate bar of a given type.

(88) FIG. 10 and FIG. 11 show a side view of a further embodiment of a movable grate bar 120 in a first and second position respectively. The grate bar 120 has parts similar to parts of the fixed grate bar 80 of FIG. 9.

(89) The upper part 81 of grate bar 120 is modified at its proximal end to form a downwardly extending portion 122. Further, a protrusion 124 is downwardly disposed at the proximal end of the grate bar 120 extending downwardly from a lower side of the longitudinal projection 83.

(90) The downwardly extending portion 122 and a vertical part of the protrusion 124 define a space such that the upper part 92 of the vertically extending portion 91 of the supporting member 84 can move within the space. The movement 196 is such that the upper part 92 can abut either with the protrusion 124, as illustrated in FIG. 10, or with the downwardly extending portion 122, as illustrated in FIG. 11. In contrast, the fixed grate bars 80 according to FIG. 9 are fixed relative to the supporting member 84. Therefore, if a fixed grate bar 80 is placed horizontally adjacent to a movable grate bar 120, a relative movement between the grate bars 80 and 120 is created during operation.

(91) According to the application and as shown in FIGS. 9 to 11, a proximal actuating surface is provided for contact with the grate protrusion in a first position and for movement of the grate bar by the grate in a first direction. A distal actuating surface is provided for contact with the grate protrusion in a second position. The proximal and the distal actuating surfaces are located at the proximal end of the grate bar.

(92) For a fixed grate bar, the distance of the actuating surfaces is such that a member of a moving grate has little or essentially no leeway to move between the two sliding surfaces, as shown in FIG. 9. For a movable grate bar, the distance between the actuating surfaces is such that the member of the movable grate bar, which is provided by the supporting member 84 in FIGS. 9 to 11, has enough leeway to move back and forth within the space between the sliding surfaces, as indicated by the double arrows in FIGS. 10 and 11. In particular, the actuating surfaces of the grate bar can be made parallel, as shown in FIGS. 10 and 11.

(93) In FIG. 9, the downwardly extending hook 85 provides a proximal actuating surface and the proximal modified region 86 provides a distal actuating surface while in FIGS. 10 and 11 the downwardly extending portion 122 provides a proximal actuating surface and the protrusion 124 provides a distal actuating surface. In the embodiment of FIGS. 6 and 7 which show a movable grate bar, the projecting nose 18 and the projecting nose 19 provide a proximal actuating surface and left proximal modified region 28 and the right proximal modified region 31 provide a distal actuating surface. Furthermore, the actuating surfaces are also shown in the fixed grate bar of FIG. 20, and in the movable grate bar of FIGS. 28, 29, 30.

(94) The movable grate bars may furthermore comprise a pushing nose, which is provided by the protrusion 124 at the lower side of the grate bar in FIGS. 10 and 11. In the embodiment of FIGS. 6 and 7, the pushing nose is provided by the left proximal modified region 28 and the right proximal modified region 31.

(95) The distal actuating surface is provided at proximal side of the pushing nose. The pushing nose further comprises a grate pushing surface which is provided opposite to the distal actuation surface. The pushing nose is provided for pushing an adjacent movable grate bar. The adjacent grate bar is a member of an adjacent row of grate bars and is not shown in FIGS. 10 and 11 but which can be seen in FIG. 19. As can be seen best in FIG. 19, the movable grate bars are stacked on top of each other such that the movable grate bar with the pushing nose is lying on top of the adjacent movable grate bar.

(96) Similar to the fixed grate bar 80 of FIG. 9, the left external surface 94 of the movable grate bar 120 has a plurality of lateral inclined grooves 126. The lateral inclined grooves 126 extend from the upper surface 96 of the movable grate bar 120 to the lower surface 98 of the movable grate bar 120.

(97) Likewise, a right side, not shown, of the grate bar 120 has a right external surface, not shown, which extends from the proximal end to the distal end of the grate bar 120. The right external surface has a plurality of lateral inclined grooves 126, not shown. These lateral inclined grooves 126 extend from the upper surface 96 of the movable grate bar 120 to the lower surface 98 of the movable grate bar 120.

(98) As mentioned before, the lateral inclined grooves 95 or 126 are inclined at an angle to the vertical such that the lateral inclined grooves 95 at both sides of the grate bar 80 or of the grate bar 120 are inclined in the same direction, respectively. The lateral inclined grooves 126 of the grate bar 120 of FIGS. 10 and 11 are opposingly inclined to lateral inclined grooves 95 of the fixed grate bar 80 of FIG. 9.

(99) In general, the movable grate bar 120 can have two identical protrusions 124 for lateral stability, as illustrated in FIG. 33. The fixed grate bars 80 and movable grate bars 120 can have different supporting members 84.

(100) In use, each supporting member 84 is intended for supporting a plurality of the grate bars 80 and 120. The plurality of the grate bars 80 and 120 are arranged such that one fixed grate bar 80 is placed horizontally adjacent to a movable grate bar 120, as illustrated in FIG. 25.

(101) The supporting member 84 serves to move the grate bars 80 or 120 back and forth in a longitudinal direction of the grate bar 80 or 120, respectively. The back and forth movement is used for stirring material that is placed on the upper part 96 of the grate bar 80, 120 for combustion.

(102) In a forward movement step, the supporting member 84 moves from a first end to a second end. The upper part 92 of the vertically extending portion 91 of the supporting member 84 then abuts the longitudinal projection 83 of the movable grate bar 120 to move the movable grate bar 120 in the same direction as the supporting member 84. The upper part 92 also abuts the protrusion 124 of the fixed grate bar 80 to move in the same direction, as illustrated in FIG. 10.

(103) In a backward movement step, the supporting member 84 moves from the second end to the first end. The upper part 92 of the vertically extending portion 91 of the supporting member 84 abuts the downwardly extending hook 85 of the fixed grate bar 80 to move the fixed grate bar 80 in the same direction as the supporting member 84. The upper part 92 also abuts the downwardly extending portion of the movable grate bar 120 to move in the same direction at a later time, as illustrated in FIG. 11. This is because of the time needed for the upper part 92 to move within the space between the protrusion 124 and the downwardly extending portion 122.

(104) In other words, in the backward movement step, the movable grate bar 120 will start to move after the fixed grate bar 80. Similarly, in the subsequent forward movement step the movable grate bar 120 will start to move after the fixed grate bar 80. The forward and backward steps are repeated. This arrangement achieves comminution and transport of the waste material.

(105) The left lateral inclined grooves 95 of the fixed grate bar 80 are intended to cooperate with the right lateral inclined grooves 126 of the grate bar 120 to receive and to comminute combustion material, as the grate bars 80 and 120 move relative to each in the manner described above.

(106) Receiving of the combusted material can occur in a first position, when the upper end of the right lateral inclined grooves 126 and the upper end of the left lateral inclined grooves 95 align or coincide with each other, as illustrated in FIG. 15. This creates a receiving volume 128 defined by the abutting sides of the neighbouring grate bars 80 and 120 and their respective lateral inclined grooves 95 and 126.

(107) As shown in FIGS. 15, 16, 17, a conveying volume 130 that is defined by an intersection of the inclined grooves moves upwards and downwards during operation. Big waste particles that are trapped in the grooves 95, 126 move upwards and downwards in the conveying volume 130 until they are moved to the top or bottom of the grate bars or until they are sheared apart into smaller particles. Smaller particles which are trapped in the grooves fall through the grooves 95, 126 to beneath the grate bars and/or are sheared apart as well.

(108) The cutting of material which is caught in the grooves 95, 126 occurs when the side edges of the adjacent grooves 95, 126 move towards each other. The relative movement of two adjacent grooves 95, 126 provides an increase of the cutting forces due to the angular relationship between the cutting forces and the inclination of the grooves 95, 126. A corresponding cutting angle β is indicated in FIG. 16, which is about 90° in this embodiment. It may be made smaller than 90° to facilitate air transport. The thrust force of the movable step frame is converted into a normal cutting force which is perpendicular to the grooves 95, 126 and into an advancing force which is parallel to the grooves 95, 126. This improves the cleansing of the grooves 95, 126.

(109) FIGS. 12, 13 and 14 show cross sections of several embodiments of grate bar grooves 95, 126. The cross sections have rectangular, saw tooth and rounded saw tooth shapes. The grate bar grooves 95, 126 with rectangular cross section shown in FIG. 12 are especially advantageous. They provide a good throughput of air, cutting edges on both sides and are easy to machine. To achieve a good throughput of air it is furthermore advantageous to provide air ducts in the form of grate bar grooves 95, 126 in the surface that abuts to the adjacent grate bar along at least the larger part of the surface's longitudinal dimension, as shown in FIGS. 9 and 10.

(110) The cross section of one groove is calculated according to a formula as follows. A gas flow model is used to compute the sum of all cross sections of grooves of a grate bar such that the total cross section is large enough to provide enough combustion air according to the gas flow model. The single cross section is obtained by division of the total cross section by the number of grooves and multiplication times a correaction factor of 1/0.6-1/0.85 or of 1/0.7-1/0.85 that takes into account the resistance of the groove which depends on the shape of the groove.

(111) FIG. 18 shows a cross section of a reciprocating grate 161 of a waste incineration plant. Movements of the grate bars are indicated by arrows as well as the movement of a lever 173.

(112) In the cross section shown, all grate bars are fixed grate bars 80. Horizontally adjacent grate bars, which are located in a cross section in front of the shown cross section and in a cross section behind the shown cross section, are designed as movable grate bars 120 as can be best seen in FIG. 19. A driven set of fixed grate bars 80 that comprises every second fixed grate bar 80 is supported by a movable step frame 170. A non-driven set of fixed grate bars 80 that comprises every intermediate fixed grate bar is supported by a fixed step frame 171. The movable step frame 170 and the fixed step frame 171 comprise T-shaped supporting members. The frames 170, 171 may be formed in such a way that the T-shaped supporting members 84 are provided by the cross section of the frames 170, 171.

(113) In operation, the driven set of fixed grate bars is moved forwards and backwards by the T-shaped supporting members 84 of the movable step frames 170 whilst the non-driven set of fixed grate bars is kept in position by the T-shaped supporting members 84 of the fixed step frames 171.

(114) Likewise, the horizontally adjacent grate bars, three of which can be seen in FIG. 19, comprise a driven set of movable grate bars and a non driven set of movable grate bars which comprise every second movable grate bar 120 and every intermediate movable grate bar 120, respectively. The driven set of movable grate bars is supported by the movable step frame 170 and the non-driven set of movable grate bars is supported by the fixed step frame 171.

(115) In operation, the driven set of movable grate bars 120 is moved forwards and backwards by the T-shaped supporting members 84 whilst the non-driven set of movable grate bars 120 is moved back and forth by the nose shaped protrusions 124 of the driven set of movable grate bars 120 and by the weight of the grate bars 120. The movable grate bars 120 of the non-driven set of movable grate bars 120 are movable between an upper and a lower end position that is determined by the space between the downwardly extending portion 122 and the nose shaped protrusion 124 in which the T-shaped supporting member 84 engages.

(116) The supporting members 84 of the driven sets of grate bars are connected to a driving beam 172 which is connected to a push rod 162. The push rod 162 is in turn connected to a motor (not shown) which generates a reciprocating motion via the lever 173.

(117) FIG. 19 shows three succeeding movable grate bars 120. The movable grate bars 120 at the bottom and at the top are resting on a fixed step frame 171 and the movable grate bar 120 in the middle is resting on a movable step frame 170. It is shown that the movable grate bars 120 at the top rest on the nose shaped protrusion 124 of the movable grate bar 120 in the middle.

(118) FIG. 20 shows a side view of a further embodiment of the grate bar of FIG. 9. FIG. 20 shows a grate bar 140 that has similar parts to the fixed grate bar 80 of FIG. 9. The grate bar 140 includes coupling means 142, 144 that have elongated recesses 146, 148 respectively. The elongated recesses 146, 148 are engaged to engaging elements 150, 152 respectively, as illustrated in FIGS. 21 and 22.

(119) FIG. 21 shows a first cross section through a grate bar 140 close to the engaging element 152 at the proximal side whilst FIG. 22 shows a second cross section through the grate bar 140 close to the engaging element 150 at the distal side. According to FIG. 22, the cross section at the distal side is wider than the cross section at the proximal side shown in FIG. 21. However, the cross sections of FIGS. 21 and 22 may be made equal.

(120) In use, the engaging elements 150, 152 can move within the elongated recesses 146, 148 of the coupling means 142, 144.

(121) FIG. 23 shows a top view of a fixed grate bar 80, a movable grate bar 120 and a fixed grate bar 80′. The fixed grate bar 80 is movably supported at a fixed step frame 171 via engaging elements, that are not shown in FIG. 23. A waste chunk 102 is trapped between the fixed grate bar 80 and the movable grate bar 120. The waste chunk 102 is wider than the small gap between the fixed grate bar 80 and the movable grate bar 120 and bends the movable grate bar 120 and the adjacent fixed grate bar 80′ to the right along the bending lines 103, 103′. Thereby, a bending moment is exerted onto the grate bars 120, 80′ which is strongest in the region of the bending line. The bending moment may eventually lead to breaking of the movable grate bar 120. Thermal stress increases the wear on the grate bars 120, 80′ which are usually made from cast iron. Cast iron is relatively brittle and does not bend readily under deformation forces.

(122) FIG. 24 shows a broken grate bar 120 which is supported by engaging elements 150, 152 that engage into the elongated recesses 146, 148 of a neighbouring grate bar 80 and by the engaging elements 150, 152 of a neighbouring grate bar 80′ that engage into the elongated recesses 146, 148 of the broken grate bar. The rupture line of the broken grate bar runs between the engaging elements of the broken grate bar, which is indicated by a zigzag line. The first broken piece is held in place by the engagement elements 152 on both sides of the first broken piece and the second broken piece is held in place by the engagement elements 150 on both sides of the second broken piece. Thereby, both of the broken pieces are prevented from falling down and the waste plant can continue to operate. As long as the broken pieces are not damaged too much, they stay together, such that waste is prevented from falling through between the broken pieces. For the first and the last grate bar of a horizontal row, engaging elements and/or coupling means can be provided at side walls of the grate.

(123) FIG. 25 shows a frontal view onto a horizontal row of grate bars. Fixed grate bars 80 alternate with movable grate bars 120. The fixed grate bars 80 engage with the movable grate bars 120 through engaging elements 150 and coupling means 142 which are indicated by dashed lines.

(124) FIG. 26 shows a side view of an embodiment the grate bar 80 of FIG. 25. FIG. 26 depicts an engaging element 150 that comprises an octagonal protrusion 157. An elongated recess 146 of a broken grate bar of FIG. 25 is shown by dashed lines. The octagonal protrusion 157 engages into the elongated recess 146 of the broken grate bar. The two parts of the broken grate bar 80 tilt under their own weight until the elongated recess 146 contacts two opposite edges F of the octagonal protrusion 157 and they are therefore prevented from tilting further. In FIG. 26, the two contact points are indicated by arrows F. The same effect occurs for the octagonal protrusion 157 on the other side of the broken grate bar 80 that engages into an elongated recess 142 of a neighbouring grate bar 120 and in a similar way for fixed grate bars 80 as for movable grate bars 120.

(125) According to FIG. 27, the coupling means 142, 146 of the grate bar comprises two parallel sliding surfaces which are arranged on opposite sides of the coupling means 142, 146 and the engaging elements 150, 152 of the grate bar comprise two parallel sliding surfaces which are arranged on opposite sides of the engaging element 150, 152

(126) The engaging elements 150, 152 are formed as protrusions of the grate bar. The engaging elements can be provided as separate parts which can be exchanged in the case of wear and tear. Moreover, the casting of the grate bar can be simplified by providing the engaging elements as separate parts.

(127) The sliding surfaces of the engaging element 150, 152 fit into a gap between the sliding surfaces of the coupling means.

(128) By designing the sliding surfaces of the coupling means 142, 146 as well as the sliding surfaces of the engaging elements 150, 152 as surfaces which are parallel to each other, a maximum tilting angle as well as a minimum tilting angle can be adjusted by providing a predetermined height difference between the parallel sliding surfaces of the coupling means and the parallel sliding surfaces of the engaging elements. This stands in contrast to the prior art known from U.S. Pat. No. 4,240,402, wherein round bars are provided which do not have parallel abutment surfaces to prevent tilting.

(129) Moreover, by providing the sliding surfaces as parallel surfaces, the maximum and minimum tilting angles are essentially independent of the distance between neighbouring grate bars. This stands in contrast to the prior art known from DE 20 2007 018 707, in which surfaces of overlapping elements are not parallel but are tapered or diverging. Thereby, the maximum and minimum tilting angles increases with the distance between neighbouring grate bars.

(130) A length of the coupling means is adjusted so as to provide guiding of the engaging elements from a first abutment position to a second abutment position of the grate bar relative to a neighbouring grate bar. The length of the coupling means in a longitudinal direction of the grate bar is at least as long as the maximum relative displacement in the longitudinal direction of a grate bar relative to a neighbouring grate bar. Thereby, the engaging element is guided in the coupling means during a relative motion of the grate bar relative to a neighbouring grate bar.

(131) In use, the engaging element 155 experiences shear forces as it engages with a corresponding coupling means. The octagonal protrusion 157 provides a larger contact area with the coupling means such that wear due to the shear forces is reduced.

(132) As neighbouring grate bars move relative to each other, material which is trapped between the grate bars is moved against the octagonal protrusion 157. The edges of the octagon provide a cutting effect. Furthermore, the four sides of the octagonal protrusion 157 that are slanted against the horizontal deflect the material towards the top and towards the bottom as it moves against the octagonal protrusion 157. This provides an improved self-cleaning of the elongated recess 146.

(133) FIGS. 27 to 29 illustrate different views of the grate bar of FIG. 1. Parts that are similar in FIGS. 27 and 33 and the aforegoing figures do not comprises separate reference numerals. FIG. 30 shows a cross-sectional view along line A-A of the distal end of the grate bar of FIG. 28. FIG. 31 shows a cross-sectional view along line B-B of the second coupling means of the grate bar of FIG. 28. FIG. 32 shows a cross-sectional view along line C-C of the first coupling means of the grate bar of FIG. 28. FIG. 33 shows a cross-sectional view along line D-D of the first and second protrusions of the grate bar of FIG. 28.

(134) FIGS. 31 and 32 show cross sectional views through the grate bar at points along the bar where coupling means are located. In FIGS. 31 and 32 the elongated recesses 43, 45 of FIG. 6 are shown whilst the corresponding engaging elements 38, 40 of FIG. 6 are left out for clarity. The engaging elements are removable, as shown in FIGS. 9 and 10.

(135) FIG. 34 shows a top view of the mounting of a row of grate bars 80, 120 into a step frame. Side bars 105, 106 of a step frame and the upper part 92 of a T-shaped profile of the step frame are shown from above.

(136) The mounting process is essentially the same for movable step frames and for fixed step frames. For mounting, one of the side bars 105, 106 is bend outwards with a lever that is not shown here. In the example of FIG. 34, the right side bar 106 is bend outwards. Then, the grate bars of a row of alternating fixed and movable grate bars 80, 120 are inserted, one after another. During insertion, the engaging elements 150, 152 of a grate bar is inserted into the respective elongate recesses 42, 45 of the left neighbouring grate bar or of the left side bar 105. After insertion of the last grate bar of a row, the pressure of the lever is lowered such that the right side bar 106 bends back inwards.

(137) In a modification of the embodiment of FIG. 34, the placement of the engaging elements 150, 152 and the elongated recesses is reversed. In another modification, the placement of the fixed and movable grate bars in a row is reversed. The alternating placement of fixed and movable grate bars can also be made such that there is always a fixed grate bar 80 next to a side bar 105, 106. Then, the grate bars 80 can be fixed to the side bars 105, 106. In this case, it is preferable to use an odd number of grate bars in a row. The grate bars may also be inserted in groups.

(138) FIG. 35 shows a further embodiment of an engaging element 150′ of a grate bar. The engaging element 150′ has a bonelike form with a neck 197 in the middle. This form may be chosen to save weight, for example. In the embodiment of FIG. 35, the coupling element is formed out by two protrusions 198, 199 that extend along the length of a neighbouring grate bar 80. The protrusions 198, 199 form a track between them which has a height H.

(139) Similar to the octagonal element 150 shown in FIG. 261, the engaging element 150′ comprises front faces 200 and slanted faces 201. The engaging element 150′ comprises two ends 202, 203 which are defined by the maximum vertical extension h perpendicular to the longitudinal axis of the engaging element 150′. The distance between the ends is indicated by a length l and the vertical extension at the ends is indicated by a height h.

(140) It can be shown through geometrical considerations that for a rectangular shape of an engaging element, the maximum angle of inclination α is approximately given by the relation H=l*sin(α)+h*cos(α), wherein l is the width of the rectangle and h is the height of the rectangle. It is desirable, to have a small angle of maximum inclination. This can be achieved by making l greater than H. A similar consideration applies for the octagonal shape of FIG. 26, the shape of FIG. 35 or other shapes of the engaging element.

(141) FIG. 36 shows a cross section through the two neighbouring grate bars 80, 120 which comprise the coupling means 142′ and the engaging element 150′. By way of example, the grate bar with the engaging element 150′ is shown as a movable grate bar and the grate bar with the coupling means 142′ is shown as a fixed grate bar 80.

(142) FIG. 37 shows a further modification in which a coupling means 142″ is dimensioned bigger than an engaging element 150″ on the opposite side of a grate bar 80. For a neighbouring grate bar 120, the engaging element 150′″ is dimensioned bigger than the coupling means 142″′ to match with the coupling means 142″ and the engaging element 150″, respectively.

(143) Although the above description contains much specificity, this should not be construed as limiting the scope of the embodiments but merely providing illustration to the embodiments. The above stated advantages of the embodiments should not be construed as limiting the scope of the embodiments but merely to explain possible achievements if the described embodiments are put into practise. Thus, the scope of the embodiments should be determined by the claims and their equivalents, rather than by the examples given.

(144) Further aspects and objects of the present application are disclosed in the below mentioned item list. 1. Grate bar for a furnace comprising a first air duct at a first side of the grate bar the first air duct being provided at an angle other than 90 degrees with respect to a longitudinal axis of the grate bar. 2. Grate bar according to item 1, comprising further air ducts at the first side of the grate bar, the further air ducts having substantially the same inclination as the first air duct and the further air ducts extending over the entire length of the first side. 3. Grate bar according to one of the items 1 to 2, comprising a second air duct at a second side of the grate bar, the second side being opposite to the first side and the second air duct having an inclination which is substantially different from the inclination of the first air duct. 4. Grate bar according to one of the items 1 to 3, comprising a second air duct at a second side of the grate bar, the second side being opposite to the first side and the second air duct having an inclination which is substantially the same as the inclination of the first air duct. 5. Grate bar according to one of items 1 to 4, comprising further air ducts at the second side of the grate bar, the further air ducts having substantially the same inclination as the second air duct and the further air ducts extending over the entire length of the second side. 6. Grate bar according to one of the items 1 to 5 wherein at least one air duct is provided with a rectangular cross section. 7. Grate bar according to one of the items 1 to 6 wherein at least one air duct is provided with a saw tooth shaped cross section. 8. Grate arrangement for a furnace, the grate arrangement comprising an arrangement of fixed and movable grate bars according to one of the items 1 to 7, the fixed and movable grate bars comprising air ducts. 9. Grate arrangement for a furnace, the grate arrangement comprising an arrangement of fixed and movable grate bars, in which arrangement at least two neighbouring grate bars of the arrangement comprise lateral air ducts such that there is a cutting angle between the air ducts of one of the neighbouring grate bars and the air ducts of the other one of the neighbouring grate bars. 10. Grate arrangement according to item 9, wherein an angle of the lateral air ducts against the longitudinal axes of the neighbouring grate bars is about 60°, resulting in a cutting angle of about 60°. 11. Grate arrangement according to one of the items 9 to 10 wherein surfaces in which the air ducts are provided are smoothed. 12. Furnace with a grate arrangement according to one of items 9 to 11. 13. Waste incineration plant with a grate arrangement according to one of items 9 to 11. 14. Method for operating a grate of a furnace of an incineration plant, comprising providing an array of alternating grate bars wherein the grate bars are provided with air ducts that are facing each other; generating an alternating movement between neighbouring grate bars; moving neighbouring grate bars relative to each other, wherein material particles in a region between neighbouring grate bars are cut by edges of corresponding air ducts. 15. Grate bar for a furnace, the grate bar comprising at least one air duct which extends along at least one side of the grate bar from its lower surface to its upper surface. 16. Grate bar according to item 15, wherein the air ducts are essentially evenly distributed along the at least one side. 17. Grate bar according to item 15, wherein groups of equidistant air ducts are essentially evenly distributed along the at least one side. 18. Grate bar according to one of the items 15 to 17, comprising at least eight air ducts on one side of the grate bar. 19. Grate bar according to one of the items 15 to 18, wherein the air ducts extend from below the upper surface of the grate bar to an upper surface of the grate bar. 20. Grate bar according to one of the items 15 to 19, wherein the air ducts are provided as straight channels. 21. Grate bar according to one of the items 15 to 20, wherein the air ducts are inclined against the longitudinal axis of the grate bar to generate a cutting effect between neighbouring grate bars. 22. Grate arrangement with several grate bars, the grate bars comprising grooves according to one of items 15 to 20, wherein at least two neighbouring surfaces of neighbouring grate bars comprise air ducts with differing inclination. 23. Method for injecting air to a combustion material on top of a grate of a furnace, comprising blowing combustion gas into a space below the grate, conducting the air to the upper side of grate bars along side faces of grate bars of the grate 24. Grate bar for a furnace, comprising an exchangeable head at a distal end of the grate bar, the exchangeable head being fixed to the grate bar with at least two bolts, the bolts comprising bolt heads which engage into a first and a second T-shaped slit that are provided in the exchangeable head, wherein the exchangeable head is provided between a first step and a second step of a receiving area of the grate bar. 25. Grate bar according to item 24, wherein the exchangeable head is provided within an indentation formed out of a main body of the grate bar, the main body having an H-shaped profile at its distal end. 26. Grate bar according to item 24 or item 25, wherein at least one front bolt and at least one rear bolt are provided, the at least one front bolt being shorter than the at least one rear bolt, the at least one front bolt engaging into the first T-shaped slit and the at least one rear bolt engaging into the second T-shaped slit. 27. Grate bar according to one of the items 24 to 26, wherein the bolts are spot welded to the grate bar. 28. Grate bar according of the items 24 to 27, wherein the exchangeable head comprises a thrust element at sloping surface of the exchangeable head. 29. Grate bar according to item 28, wherein the thrust element has a triangular cross section. 30. Grate bar according to one of the items 24 to 29, wherein the exchangeable head comprises a clearing element at a horizontal surface of the exchangeable head. 31. Grate bar according to item 30, wherein the clearing element has a triangular cross section. 32. Grate bar according to one of the items 24 to 31, wherein the exchangeable head comprises a pyramidal portion. 33. Grate bar according to one of the items 24 to 32, wherein the bolts are provided in bores of the grate bar such that a clearance is left between the bolts and the bores.

(145) TABLE-US-00001 References  10 movable grate bar  11 left side  12 right side  13 front face  14 distal end  15 proximal end  16 upper part  17 longitudinal projection  18 projecting nose  19 projecting nose  20 retaining hole  21 groove  22 first end cap  23 second end cap  24 affixing means  25 left side  26 engaging lip  27 attachment hole  28 left proximal modified region  29 left central modified region  30 left distal modified region  31 right proximal modified region  32 right central modified region  33 right distal modified region  34 first protrusion  35 second protrusion  37 attaching hole  38 first engaging element  39 hole  40 second engaging element  41 hole  42 first grate bar coupling means  43 first elongated recess  44 second grate bar coupling means  45 second elongated recess  46 lateral grooves  47 lateral grooves  48 lower face  49 upper face  50 pyramidal element  60 arrangement or grate  62 grate bars  63 grate bars  65 front face  66 lateral grooves  67 lower vertical part  68 upper oblique part  70 end cap  71 horizontal portion  72 parallel portion  80 fixed grate bar  81 upper part  82 front face  83 longitudinal projection  84 supporting member  85 downwardly extending hook  86 proximal modified region  87 central modified region  88 distal modified region  89 lower side  90 horiontally extending portion  91 vertically extending portion  92 upper part  93 left side  94 left external surface  95 left lateral inclined grooves  96 upper surface  98 lower surface 100 first engaging element 101 second engaging element 102 waste chunk 103 bending line 105 step frame side bar 106 step frame side bar 120 movable grate bar 122 downwardly extending portion 124 protrusion 126 left lateral inclined grooves 128 receiving volume 130 conveying volume 132 opening 140 grate bar 142 coupling means 142′ coupling means 144 coupling means 146 elongated recess 148 elongated recess 150 engaging element 150′ engaging element 152 engaging element 155 engaging element 157 octagonal protrusion 159 cylindrical protrusion 160 nut 161 reciprocating grate 162 push rod 165 rapture line 170 movable step frame 171 fixed step frame 172 driving beam 173 lever 174 thrust element 175 clearing element 176 short bolt 177 bolt head 178 L-shaped protrusions 179 T-shaped slit 180 long bolt 181 bolt head 182 T-shaped slit 183 L-shaped protrusions 184 edge of upper part 16 185 nut 186 nut 187 edge 188 receiving area 190 main body 191 bolt 192 slit 193 enlarged portion of slit 194 bore 196 relative movement 197 neck 198 protrusion 199 protrusion 200 front face 201 slanted face 202 end 203 end