Collapsible food service system
09801476 ยท 2017-10-31
Assignee
Inventors
- Larry Maddux (Westminster, CA, US)
- Johannes Le (Huntington Beach, CA, US)
- Jeff Nicholson (Long Beach, CA, US)
Cpc classification
F25D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2303/0845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2331/812
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2303/08222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E04H3/04
FIXED CONSTRUCTIONS
Abstract
A food service system is formed using a plurality of units capable of being interlocked together in a variety of customizable configurations. The units of the food service system include a food service bar with buffet pan chillers, a work table, a cashier station, and variety of connecting pieces for linking each of the units together. The food service bar comprises a sneeze guard that protects the food contained within the bar on three sides and can be broken down and folded down and into itself when the bar is being transported or stored. The buffet pan chillers are double sided and configured such that when frozen, may accommodate a shallow food pan on one side and then flipped over to accommodate a deep food pan on the other side while still maintaining the same serving height. Each unit is configured to receive multiple sizes of wheels or casters.
Claims
1. A mobile and collapsible food service system comprising: a food service bar with a main compartment comprising a longitudinal centerline, wherein the food service bar further comprises; a pair of legs coupled to the bottom of the main compartment; a pair of collapsible tray rails coupled to both sides of the main compartment parallel to the longitudinal centerline, wherein the pair of collapsible tray rails each comprise a plurality of rail bridges that are disposed within a corresponding plurality of sockets that are defined in both sides of the main compartment; a plurality of hand holds disposed on the main compartment and extending therefrom; a pair of substantially vertical end walls removably coupled to the main compartment and disposed on either end of the food service bar; a cap removably coupled to the pair of vertical end walls by means of a pair of adjustable thumb screws disposed between the cap and each of the vertical end walls and suspended above the main compartment; a pair of transparent sneeze guard panels disposed on either side of the longitudinal centerline of the main compartment and coupled to the cap; and a pair of end panel guards coupled to each of the vertical end walls, wherein each of the pair of legs coupled to the main compartment comprises at least one caster insert plate, the at least one caster insert plate comprising at least two caster inputs of differing size, wherein each pair of end panel guards are rotatable with respect to each of the vertical end walls, wherein each transparent sneeze guard panel is rotatable about a pin disposed in the cap, wherein the end panel guards and the sneeze guard panels cooperate to form a sneeze guard assembly, each end panel guard accommodating at least one end of a sneeze guard panel in a nested configuration when the sneeze guard assembly is in an expanded configuration, wherein the sneeze guard assembly further comprises a first width when in the expanded configuration and a second width when in a collapsed configuration, the second width being smaller than the first width and wherein the pair of vertical end walls remain in a fixed vertical position in both the expanded and collapsed configuration, wherein each of the plurality of sockets comprises a tray rail pin that is threaded through it and a corresponding one of the plurality of rail bridges, wherein each of the plurality of sockets are configured to accommodate the corresponding plurality of rail bridges when the tray rails are in a collapsed position, and wherein each of the plurality of sockets are further configured to provide structural support to the corresponding plurality of rail bridges by maintaining them in an extended flat position that is substantially perpendicular to the centerline of the main compartment when the tray rails are in an upright position.
2. The food service system of claim 1 wherein the collapsible pair of tray rails of the food service bar comprise a plurality of tray rail bridges for being inserted into the plurality of sockets defined in the main compartment, wherein the plurality of sockets are shaped to accommodate the shape of the plurality of tray rail bridges.
3. The food service system of claim 1 wherein the collapsible sneeze guard assembly further comprises wherein the sneeze guard panels disposed on either side of the main compartment comprises means to rotate about a fixed point on the end cap, and wherein each end panel guard coupled to each of the end walls comprises means to fold out to an angle within 30 degrees from a substantially perpendicular position to the centerline of the main compartment and means to fold to a minimum position substantially parallel to the centerline and suspended above the main compartment, wherein each of the end panel guards comprises a transparent protective barrier.
4. The food service system of claim 3 wherein the sneeze guard panels disposed on either side of the main compartment are nested within each of the end panel guards when the end panel guards are at an angle within 30 degrees from the substantially perpendicular position to the centerline of the main compartment.
5. The food service system of claim 3 wherein the sneeze guard assembly further comprises means for the sneeze guard panels to hang down against each of the end walls when the end panel guards are in their minimum position substantially parallel to the centerline and suspended above the main compartment.
6. The food service system of claim 1 where the food service bar further comprises a removable end table component that comprises means for coupling to the food service bar via the plurality of hand holds disposed on the main compartment, wherein the plurality of hand holds are configured to be gripped by a user.
7. The food service system of claim 1 further comprising a plurality of food service bars coupled together by means of at least one removable straight connector that comprises means for coupling to the plurality of food service bars via the plurality of hand holds disposed on the main compartment, wherein the plurality of hand holds are configured to be gripped by a user.
8. The food service system of claim 1 further comprising a plurality of food service bars coupled together by means of at least one removable corner connector that comprises means for coupling to the plurality of food service bars via the plurality of hand holds disposed on the main compartment, wherein the plurality of hand holds are configured to be gripped by a user.
9. The food service system of claim 1 where the main compartment of the food service bar further comprises: a plurality of removable well covers disposed across the main compartment to provide a substantially flat table surface.
10. The food service system of claim 1 where the caster insert plate comprising at least two caster inputs of differing size comprises a large caster input and a small caster input coupled to a caster base, wherein the large caster input comprises a diameter that is larger than the small caster input.
11. The food service system of claim 1 further comprising a cashier station coupled to at least one food service bar, wherein the cashier station is a mobile and removable unit coupled to the at least one food service bar.
12. The food service system of claim 11 where the cashier station comprises: a flat work surface; a drawer disposed beneath the flat work surface; an interior cabinet volume disposed beneath the drawer; and a pair of collapsible tray rails coupled to both sides of the interior cabinet volume.
13. The food service system of claim 12 where the flat work surface of the cashier station comprises an access port defined within the surface that allows access to the interior cabinet volume below.
14. The food service bar of claim 12 where the drawer of the cashier stand comprises: a plurality of side walls; an interior drawer track defined within each of the plurality of side walls; an adjustable keyboard insert inserted into the interior drawer track defined within each of the plurality of side walls, wherein the keyboard insert is at a first height within the drawer, and wherein the keyboard insert comprises at least one molding disposed on the bottom of the keyboard insert that is configured to interact with each of the interior drawer tracks to move the keyboard insert to a second height within the drawer, the second height within the drawer being located above the first height within the drawer.
15. The food service system of claim 11 where the cashier station further comprises a pair of tray rails comprising means for extending out into an extended flat position substantially perpendicular to the cashier station and means for collapsing and folding down substantially against the cashier station.
16. The food service system of claim 15 where the pair of tray rails are disposed on either side of the cashier station at unequal positions along the height of the cashier station with respect to one another.
17. The food service system of claim 12 where the interior cabinet volume disposed within the cashier station comprises a plurality of positions for a shelf to be removably coupled thereto.
18. A mobile and collapsible food service system comprising: a food service bar with a main compartment having a longitudinal centerline; a pair of legs coupled to the bottom of the main compartment; a pair of collapsible tray rails coupled to both sides of the main compartment parallel to the longitudinal centerline, wherein the pair of collapsible tray rails each comprise a plurality of rail bridges that are disposed within a corresponding plurality of sockets that are defined in both sides of the main compartment; a plurality of hand holds disposed on the main compartment and extending therefrom; a sneeze guard panel disposed on either side of the main compartment and wherein each sneeze guard panel comprises means to rotate about a fixed point on a cap that is removably coupled to a pair of substantially vertical end walls by means of a pair of adjustable thumb screws disposed between the cap and each of the vertical end walls, wherein the pair of vertical end walls are disposed on either end of the food service bar, wherein the sneeze guard panels further comprise a first width when in an expanded configuration and a second width when in a collapsed configuration, the second width being smaller than the first width and wherein the pair of vertical end walls remain in a fixed vertical position in both the expanded and collapsed configuration; and a pair of rotatable end panel guards coupled to each of the vertical end walls and wherein each end panel guard is rotatable with respect to each of the vertical end walls and comprises means to fold out to an angle within 30 degrees from a substantially perpendicular position to the centerline of the main compartment and means to fold to a minimum position substantially parallel to the centerline and suspended above the main compartment, wherein each of the end panel guards comprises a transparent protective barrier, wherein the end panel guards and the sneeze guard panels cooperate to form a sneeze guard assembly, each end panel guard accommodating at least one end of a sneeze guard panel in a nested configuration when the sneeze guard assembly is in the expanded configuration, wherein each of the pair of legs coupled to the main compartment comprises at least one caster insert plate, the at least one caster insert plate comprising at least two caster inputs of differing size, wherein each of the plurality of sockets comprises a tray rail pin that is threaded through it and a corresponding one of the plurality of rail bridges, wherein each of the plurality of sockets are configured to accommodate the corresponding plurality of rail bridges when the tray rails are in a collapsed position, and wherein each of the plurality of sockets are further configured to provide structural support to the corresponding plurality of rail bridges by maintaining them in an extended flat position that is substantially perpendicular to the centerline of the main compartment when the tray rails are in an upright position.
19. The food service bar of claim 18 wherein the plurality of hand holds are disposed on either end of the main compartment, wherein the hand holds comprise means to link a plurality of food service bars together and are configured to be gripped by a user, and wherein the main compartment comprises a removable and freezable buffet pan chiller for maintaining a food pan at a reduced temperature, wherein the buffet pan chiller is shaped and configured to fit within the main compartment of the food service bar.
20. A food service system comprising: a plurality of mobile food service bars, wherein at least one of the plurality of the food service bars comprises a removable and collapsible sneeze guard assembly, the sneeze guard assembly comprising; a pair of substantially vertical end walls disposed on either end of the food service bar, a transparent sneeze guard panel disposed on either side of the food service bar, a cap removably coupled to the pair of vertical end walls by means of a pair of adjustable thumb screws disposed between the cap and each of the vertical end walls, and a pair of end panel guards coupled to each of the vertical end walls, wherein each pair of end panel guards are rotatable with respect to each of the vertical end walls, wherein each transparent sneeze guard panel is rotatable with respect to the cap, wherein the sneeze guard assembly further comprises a first width when in an expanded configuration and a second width when in a collapsed configuration, the second width being smaller than the first width and wherein the pair of vertical end walls remain in a fixed vertical position in both the expanded and collapsed configuration, and wherein each end panel guard accommodates at least one end of a sneeze guard panel in a nested configuration when the sneeze guard assembly is in the expanded configuration; means for coupling the plurality of mobile food service bars together via a plurality of hand holds disposed on the main compartment, wherein the plurality of hand holds are configured to be gripped by a user; a pair of legs coupled to at least one of the plurality of food service bars; a pair of collapsible tray rails coupled to both sides of a main compartment of at least one of the plurality of food service bars, wherein the pair of collapsible tray rails each comprise a plurality of rail bridges that are disposed within a corresponding plurality of sockets that are defined in both sides of the main compartment; a cashier station coupled to at least one of the plurality of mobile food service bars; and an end table component coupled to at least one of the plurality of mobile food service bars, wherein the end table component comprises means for coupling to the at least one mobile food service bars via a plurality of hand holds defined in the main compartment, wherein each of the pair of legs coupled to at least one of the plurality of food service bars comprises at least one caster insert plate, the at least one caster insert plate comprising at least two caster inputs of differing size, wherein each of the plurality of sockets comprises a tray rail pin that is threaded through it and a corresponding one of the plurality of rail bridges, wherein each of the plurality of sockets are configured to accommodate the corresponding plurality of rail bridges when the tray rails are in a collapsed position, and wherein each of the plurality of sockets are further configured to provide structural support to the corresponding plurality of rail bridges by maintaining them in an extended flat position that is substantially perpendicular to the centerline of the main compartment when the tray rails are in an upright position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(26) The invention and its various embodiments can now be better understood by turning to the following detailed description of the preferred embodiments which are presented as illustrated examples of the invention defined in the claims. It is expressly understood that the invention as defined by the claims may be broader than the illustrated embodiments described below.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(27) A general understanding of the main embodiments can be found by turning to
(28) The food service bars 12, the cashier station 14, the straight and corner connectors 16, 18 and end table 20 are all preferably comprised of rotationally molded plastic, however other materials now known or later devised may also be used. The use of molded plastic allows the various components to be light weight, yet durable and strong enough to withstand extended or outdoor use.
(29) The straight connectors 18, corner connectors 16, and end table 20 are stand alone pieces that may be coupled and removed to and from the food service bars 12 at will. In other words, the straight and corner connectors 18, 16 and end table 20 are interchangeable and may be placed anywhere in the food service system 10 according to the desires of the user. The straight connectors 18, corner connectors 16, and end table 20 are configured to be inserted and then locked into a pair of hand holds 22 disposed in the food service bar 12 as seen in
(30) A more complete understanding of the food service bar 12 may be had by turning to
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(32) Also coupled to the main compartment 40 is a pair of tray rails 30, one on each side of the main compartment 40 as best seen in
(33) The food service bar 12 also comprises a foldable and collapsible sneeze guard assembly 50 as seen in its extended and collapsed configurations in
(34) The sneeze guard assembly 50 is seen in its extended configuration in
(35) When the food service bar 12 is to be transported or stored away, the user lifts up on the sneeze panel 54 rotating it about a pin 56 disposed between it and the end wall 38. With the end segments 34 now lifted out of the fitted indentations defined in the end guard panels 32, the end guard panels 32 are then swung about a joint disposed within the end wall 38 much like a door until they are parallel with the longitudinal center line of the main compartment 40. After this process is repeated on the other end of the food service bar 12, the sneeze panel 54 may then be dropped against the end walls 38 as seen in
(36) Collapsing the sneeze guard assembly 50 and both tray rails 30 as described above reduces the overall width of the food service bar 12 by more than 27%, thus allowing it pass through standard 3 foot wide doorways. Decreased width also allows for more efficient storage within a storage space as well as increased ease of use when transporting the food service bar 12 to a distant location in a delivery vehicle.
(37) To extend the sneeze guard assembly 50 back into its fully deployed position from the collapsed position shown in
(38) In an alternative embodiment, the food service bar 12 may be converted into a service table 64 as seen in
(39) A deeper understanding of the buffet chiller that may be optionally inserted into the food service bar 12 or service table 64 may be had by turning to
(40) As seen in
(41) The corner tabs 72 and center tab 74 also provide a symmetry to the buffet chiller 66 which allows a plurality of buffet chillers 66 to be efficiently stacked or stored within a small volume. The user flips and rotates the top most buffet chiller 66 so that the center tab 74 of the top chiller 66 can be nested between the corner tabs 72 of the chiller 66 beneath it. This process of alternating the orientation of the chillers 66 may be repeated indefinitely. The resulting shape of the stacked chillers 66 is a solid, compact form that is ideal for storage or transport or for when trying to maximize space within a freezer as the buffet chillers 66 are being frozen.
(42) Better understanding of the cashier station 14 may be had by turning to
(43) The cashier station 14 also comprises a removable access panel 80 disposed in the front of the cashier station 14. To remove the access panel 80, a user standing at the front of the cashier station 14 removes two fasteners (not shown) on the face area of the access panel 80 and pops out the access panel 80 from an access aperture 82 as seen in
(44) The rear or user space of the cashier station 14 can best be seen by now turning to
(45) Beneath the flat surface 88, is a large drawer 86 sufficiently sized to fit a standard cash box or tray or a keyboard insert 94 as seen in
(46) Defined within the cashier station 14 beneath the drawer 86 is an interior cabinet. The interior cabinet extends from beneath the drawer 86 down to the cabinet floor 98 of the cashier station 14. Disposed on the interior walls of the cabinet are a plurality of shelf rails 92. The shelf rails 92 are configured to provide matching left and right surfaces for a removable shelf 84 to be slideably coupled thereto. For example, if the shelf 84 is on the lowest pair of shelf rails 92 the user may adjust the position of the shelf 84 by sliding the shelf 84 in the proximal direction until the shelf is completely clear of the cabinet of the cashier station 14. The user then selects a new height for the shelf 84 that is different from the original height and slides the shelf 84 back in the distal direction until the shelf 84 is completely confined within the cabinet as seen in
(47) An access port 104 is defined within the flat surface 88 as seen in
(48) Many alterations and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the invention. Therefore, it must be understood that the illustrated embodiment has been set forth only for the purposes of example and that it should not be taken as limiting the invention as defined by the following invention and its various embodiments.
(49) Therefore, it must be understood that the illustrated embodiment has been set forth only for the purposes of example and that it should not be taken as limiting the invention as defined by the following claims. For example, notwithstanding the fact that the elements of a claim are set forth below in a certain combination, it must be expressly understood that the invention includes other combinations of fewer, more or different elements, which are disclosed in above even when not initially claimed in such combinations. A teaching that two elements are combined in a claimed combination is further to be understood as also allowing for a claimed combination in which the two elements are not combined with each other, but may be used alone or combined in other combinations. The excision of any disclosed element of the invention is explicitly contemplated as within the scope of the invention.
(50) The words used in this specification to describe the invention and its various embodiments are to be understood not only in the sense of their commonly defined meanings, but to include by special definition in this specification structure, material or acts beyond the scope of the commonly defined meanings. Thus if an element can be understood in the context of this specification as including more than one meaning, then its use in a claim must be understood as being generic to all possible meanings supported by the specification and by the word itself.
(51) The definitions of the words or elements of the following claims are, therefore, defined in this specification to include not only the combination of elements which are literally set forth, but all equivalent structure, material or acts for performing substantially the same function in substantially the same way to obtain substantially the same result. In this sense it is therefore contemplated that an equivalent substitution of two or more elements may be made for any one of the elements in the claims below or that a single element may be substituted for two or more elements in a claim. Although elements may be described above as acting in certain combinations and even initially claimed as such, it is to be expressly understood that one or more elements from a claimed combination can in some cases be excised from the combination and that the claimed combination may be directed to a subcombination or variation of a subcombination.
(52) Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements.
(53) The claims are thus to be understood to include what is specifically illustrated and described above, what is conceptionally equivalent, what can be obviously substituted and also what essentially incorporates the essential idea of the invention.