Cooling fan
09803645 · 2017-10-31
Assignee
Inventors
Cpc classification
F04D29/326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/666
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cooling fan includes a boss section (12) connected to a rotary drive source, a plurality of blades (13) protruding outward from the boss section in a radial direction, and a cylindrical ring member (14) configured to annularly connect the vicinities of end sections outside in the radial direction of the plurality of blades. The plurality of blades (13) protruding outward from the boss section (12) in the radial direction are connected by the cylindrical ring member (14) in the vicinity of the end section outside in the radial direction. An air inlet groove (16) is formed at an end section in an axial direction of an air suction side of the ring member (14). The air inlet groove (16) is disposed between front regions in the rotation direction of all of the blades (13) on the ring member (14) and front regions in the rotation direction of the blades (13) adjacent thereto. The air flowing from the outer circumferential side passes through the air inlet groove (16) of the ring member (14) and gradually changes a direction to be suctioned between the blades (13).
Claims
1. A cooling fan, comprising: a boss section connected to a rotary drive source; a plurality of blades protruding outward from the boss section in a radial direction; and a cylindrical ring member configured to annularly connect the vicinities of end sections outside in the radial direction of the plurality of blades, wherein an air inlet groove is formed at an end section in an axial direction of an air suction side of the ring member, wherein a lightening groove is formed at an end section in the axial direction of the air ejection side of the ring member such that a position of the lightening groove is shifted in a circumferential direction of the ring member from a position of the air inlet groove, wherein the lightening groove has at least two lightening grooves that are adjacent to each other in the circumferential direction and are each formed to be recessed in the axial direction with respect to a base level part of the end section of the air ejection side of the ring member, the base level part being arranged at a farthermost position in the axial direction from the air suction side, and wherein, in the circumferential direction, at least a center position of a bottom section of the air inlet groove is disposed within the base level part between the two lightening grooves that are adjacent to each other in the circumferential direction.
2. The cooling fan according to claim 1, wherein the air inlet groove is disposed between front regions in the rotation direction of all of the blades on the ring member and front regions in the rotation direction of the blades adjacent thereto.
3. The cooling fan according to claim 2, wherein depths of the air inlet groove and the lightening groove are set to the same depth.
4. The cooling fan according to claim 1, wherein a ratio between the depth of the air inlet groove and a thickness in the axial direction of the ring member is set to a range of 0.10 to 0.40.
5. The cooling fan according to claim 1, wherein, at the end section in the axial direction of the air ejection side in the ring member, a wall section extending outward in the axial direction of a base level of the end section in the axial direction of the air ejection side in the ring member is formed at a place corresponding to a rear region in the rotation direction of the blade.
6. The cooling fan according to claim 5, wherein, when a height from the lightening groove to the base level of the end section in the axial direction of the air suction side of the ring member is set to h, a height from the air inlet groove to a front end of the wall section is set to a range of 1.2 h to 1.3 h.
7. The cooling fan according to claim 5, wherein the wall section curvedly extends from the base level of the end section in the axial direction of the air ejection side in the ring member serving as a base point.
8. The cooling fan according to claim 7, wherein an angle between the ring member and the wall section is set to a range of 15 to 30 degrees.
9. The cooling fan according to claim 5, wherein the wall section is formed between the rear regions in the rotation direction of all of the blades on the ring member and the lightening grooves formed at positions corresponding to the rear regions.
10. The cooling fan according to claim 1, wherein each of the blades is a forward-swept blade type in which an extending end side is curved toward a front side in the rotation direction of the blades, and wherein each of the blades has a swelling region that is formed such that an edge section of the front side in the rotation direction of the blades has a swelling amount to the front side that is increased toward the extending end.
11. The cooling fan according to claim 10, wherein the air inlet groove is formed between the swelling region of one of the blades and the swelling region of next adjacent one of the blades in the circumferential direction.
12. The cooling fan according to claim 11, wherein, when a rear surface of the blade is defined as a positive pressure surface and a front surface of the blade is defined as a negative pressure surface, the lightening groove is formed at a position facing the positive pressure surface of the blade, and wherein a position of a bottom part of the lightening groove is shifted in the circumferential direction from a position of a bottom part of the air inlet groove.
13. The cooling fan according to claim 12, wherein the air inlet groove is formed such that the bottom part of the air inlet groove is arranged in a circumferential region of the ring member where no blade is provided on.
14. The cooling fan according to claim 1, wherein the blade has a first part that is arranged between the boss section and the ring member, and a second part that is arranged protruding radially outward with respect to the ring member.
15. A cooling fan, comprising: a boss section connected to a rotary drive source; a plurality of blades integrally formed with the boss section and formed outward in a radial direction; and a cylindrical ring member configured to annularly connect end sections outside in the radial direction of the plurality of blades, wherein an air inlet groove is formed at an end section in an axial direction of an air suction side of the ring member, and wherein a lightening groove is formed at an end section in the axial direction of the air ejection side of the ring member such that a position of the lightening groove is shifted in a circumferential direction of the ring member from a position of the air inlet groove, wherein the lightening groove has at least two lightening grooves that are adjacent to each other in the circumferential direction and are each formed to be recessed in the axial direction with respect to a base level part of the end section of the air ejection side of the ring member, the base level part being arranged at a farthermost position in the axial direction from the air suction side, and wherein, in the circumferential direction, at least a center position of a bottom section of the air inlet groove is disposed within the base level part between the two lightening grooves that are adjacent to each other in the circumferential direction.
16. A cooling fan comprising: a boss section connected to a rotary drive source; a plurality of blades protruding outward from the boss section in a radial direction; and a cylindrical ring member configured to annularly connect the vicinities of end sections outside in the radial direction of the plurality of blades, wherein an air inlet groove is formed at an end section in an axial direction of an air suction side of the ring member, and wherein the air inlet groove is formed such that, in a circumferential direction of the ring member, a deepest bottom of the air inlet groove is positioned within a circumferential range where no blade is provided on.
17. The cooling fan according to claim 16, wherein each of the blades is a forward-swept blade type in which an extending end side is curved toward a front side in the rotation direction of the blades, and wherein each of the blades has a swelling region that is formed such that an edge section of the front side in the rotation direction of the blades has a swelling amount to the front side that is increased toward the extending end.
18. The cooling fan according to claim 17, wherein the air inlet groove is formed between the swelling region of one of the blades and the swelling region of next adjacent one of the blades in the circumferential direction.
19. The cooling fan according to claim 18, wherein, when a rear surface of the blade is defined as a positive pressure surface and a front surface of the blade is defined as a negative pressure surface, the lightening groove is formed at a position facing the positive pressure surface of the blade, and wherein a position of a bottom part of the lightening groove is shifted in the circumferential direction from a position of a bottom part of the air inlet groove.
20. The cooling fan according to claim 16, wherein the blade has a first part that is arranged between the boss section and the ring member, and a second part that is arranged protruding radially outward with respect to the ring member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE OF CARRYING OUT THE INVENTION
First Embodiment
(14) Hereinafter, a first embodiment of the present be described based on
(15)
(16) The cooling fan 1 of the first embodiment is an axial flow fan used in a radiator of an automobile, and includes the fan main body 10 rotary-driven by a rotary drive source such as an engine or an electric motor, which are not shown, and a shroud 11 configured to cover an outer circumferential side of the fan main body 10 and increase introduction efficiency of air with respect to the radiator.
(17) The shroud 11 has a circular flow guide hole 30 formed at a substantially central portion of a front surface thereof and having a depth in an axial direction of the fan main body 10, and the fan main body 10 is rotatably disposed inside a circumferential wall surface of the flow guide hole 30. In addition, as shown in
(18) The fan main body 10 includes a bottomed cylindrical boss section 12 connected to an output shaft of a rotary drive source, a plurality of blades 13 (in the case of the first embodiment, the number of blades is five, each integrally formed with an outer circumferential surface of the boss section 12) integrally protruding outward from the outer circumferential surface of the boss section 12 in the radial direction, and a cylindrical ring member 14 annularly connecting end section regions outside in the radial direction of the plurality of blades 13. (In the case of the first embodiment, the ring member 14 annularly connects positions offset more inward in the radial direction than the end sections outside in the radial direction of the blade 13.)
(19) Here, in the fan main body 10, a surface of the shroud 11 exposed to the outside (a surface when seen in a front view of
(20) In addition, while the blade 13 of the first embodiment is a forward-swept blade type in which the extending end side is curved toward a front side in the rotation direction when seen from a front view, in particular, the edge section of a front side in the rotation direction has a swelling amount to the front side that is increased toward the extending end. Hereinafter, a region in which a swelling amount is increased is referred to as “a swelling region 13a.”
(21) The ring member 14 has a plurality of air inlet grooves 16 formed at an end section an axial direction of an air suction side (a front surface side of the fan main body 10), and a plurality of lightening grooves 17 similarly formed at an end section in an axial direction of an air ejection side (a rear surface side of the fan main body 10).
(22) A base level 14a of the end section in the axial direction of the air suction side of the ring member 14 is formed at substantially the same height as one end (an end section of a left side in
(23) In addition, a base level 14b of the end section in the axial direction of the air ejection side of the ring member 14 is formed at substantially the same height as the other end (an end section of a right side in
(24) In addition, the air inlet groove 16 and the lightening groove 17 are formed in a front-open type trapezoidal shape having inclined surfaces, rather than a square-shaped groove. Accordingly, upon formation of the fan main body 10, the ring member 14 can be easily die-formed.
(25) Further, in the case of the first embodiment, the air inlet groove 16 and the lightening groove 17 are set to the same depth. However, the depths of the air inlet groove 16 and the lightening groove 17 may be different.
(26) Next, a method of manufacturing the fan body 10 of the cooling fan 1 will be described.
(27) The fan main body 10 is a resin-cast product formed of a resin material such as polypropylene, which is formed by filling the resin material into upper and lower molds. A plurality of (for example, five in the first embodiment) gates 41 (see a two-dotted line of
(28) Then, after the upper and lower molds are assembled, the resin material melted at a high temperature is injected from the gates 41, and the resin material is sequentially filled into a space forming the boss section 12 and spaces forming the plurality of blades 13. Next, the resin material is finally filled in a space forming the ring member 14. Here, the resin material injected from the neighboring gates 41 is joined around a center area of the ring member 14 between the neighboring blades 13 via the spaces forming the blades 13.
(29) As described above, the fan main body 10 of the cooling fan 1 is formed to have a bonding area (weld) W of the resin around the center area of the ring member 14 between the neighboring blades 13 (see a two-dotted line in
(30) In the above-mentioned configuration, when the fan main body 10 of the cooling fan 1 is rotary-driven, as shown by an arrow of
(31) Here, the air flows into the flow guide hole 30 of the shroud 11 from the outer circumferential side of the shroud 11 as well as the front side. The air flowing from the outer circumferential side of the shroud 11 moves in a direction of the flow guide hole 30 along the tapered surface 31 of the front surface of the shroud 11, and passes through the air inlet groove 16 formed at the ring member 14 of the fan main body 10 to be suctioned between the blades 13, being ejected in the axial direction.
(32) Since the air flowing from the outer circumferential side of the shroud 11 passes through the air inlet groove 16, which is lower than the base level 14a of the end section of the ring member 14, to be suctioned between the blades 13, the direction of the air is smoothly varied to the axial direction, without abruptly turning at the portion of the ring member 14. For this reason, in the case of the cooling fan 1, the flow velocity of the air flowing from the outer circumferential side of the shroud 11 is not abruptly increased at the portion of the ring member 14.
(33) Accordingly, in the cooling fan 1, generation of noise due to an abrupt increase in the flow velocity of the air at the portion of the ring member 14 can be prevented in advance.
(34) In addition, in the case of the cooling fan 1, since the air flowing from the outer circumferential side of the shroud 11 passes through the portion of the air inlet groove 16 securing a sufficient air passage area to be suctioned between the blades 13 with the shortest distance, the flow resistance of the air can be reduced, and the fan efficiency can be sufficiently improved to that extent.
(35) Further, in the cooling fan 1, since the air inlet grooves 16 are disposed between front regions in the rotation direction of all of the blades 13 on the ring member 14 and front regions in the rotation direction of the blades 13 adjacent thereto, the air can be efficiently and uniformly suctioned into the fan main body 10 from the outer circumferential side of the ring member 14, and the weight balance (a rotation balance) in the circumferential direction of the fan main body 10 can become better.
(36) Further, in the cooling fan 1, since the lightening groove 17 is formed at the end section in the axial direction of the air ejection side of the ring member 14 to deviate from the air inlet groove 16 in the circumferential direction, the weight balance in the circumferential direction of the ring member 14 becomes better.
(37) In particular, in the case of the first embodiment, since depths of the air inlet groove 16 and the lightening groove 17 are set to be the same depth and a thickness in the axial direction of the ring member 14 is uniform in substantially the entire circumferential direction, the weight balance in the circumferential direction of the ring member 14 becomes better.
(38) Here, an experimental result in which a relation between a depth of the air inlet groove 16 formed at the ring member 14, fan efficiency and fan noise are examined will be described.
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(40) In
(41) Here, L2/L1 was provided as a ring removal ratio and the ring removal ratio was varied from 0 to 1, and fan efficiency and fan noise were measured. In addition, L3/L1 was set to be equal to L2/L1.
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(43) As will be apparent from the graph of
(44) Meanwhile, when the fan main body 10 of the cooling fan is rotary-driven, the following event is generated between the neighboring blades 13.
(45) Describing using
(46) That is, the front side and the rear side in the rotation direction of the blade 13 have different stress-receiving directions, and a torsional stress is generated from all of the blades 13. Then, the stress is concentrated around the center area with respect to the ring member 14 connecting between the blades 13.
(47) Here, in a process of manufacturing the fan main body 10 as described above, the temperature of the injected resin material is slightly lowered at the arrival time at the ring member 14 in comparison with the temperature of the injected resin material at the time of injection into the gate. For this reason, the strength of the bonding areas W (five areas in the first embodiment) of the resins in the fan main body 10 may be varied.
(48) In consideration of the above-mentioned circumstances, when the fan main body 10 is rotary-driven, it is necessary that the strength of the fan main body 10 is increased such that the stress applied to the ring member 14 is not concentrated on the bonding area W of the resins of the ring member 14. For this reason, the used resin material itself may have a high level of bonding strength, the thickness of the ring member 14 may be increased, or the length in the axial direction may be increased.
(49) However, as described above, as the cost of the resin material increased or the use amount of the resin is increased, the cost of the fan main body 10 may be resultantly increased.
(50) In general, when an object has a changing point (a folding point) of the shape, the stress applied to the object tends to be dispersed to the changing point side. Here, in the first embodiment, the air inlet groove 16 is formed at the air suction side of the ring member 14, and the lightening groove 17 is formed at the air ejection side. For this reason, in the above task, the applied stress can be dispersed around changing points C of the grooves 16 and 17 (see
Second Embodiment
(51) Next, a second embodiment of the present invention will be described based on
(52)
(53) As shown in
(54) Here, the fan main body 210 of the second embodiment is distinguished from the fan main body 10 of the first embodiment in that, while the ring member 14 of the first embodiment annularly connects positions offset more inward in the radial direction than end sections outside in the radial direction of the blades 13, the ring member 14 of the second embodiment annularly connects the end sections outside in the radial direction of the blades 13.
(55) Accordingly, in the cooling fan 201, in addition to the same effects as in the above-mentioned first embodiment, suction or ejection of the air can be controlled using all of the blades 13, noise of the cooling fan 1 can be more effectively prevented, and the fan efficiency can be improved.
Third Embodiment
(56) Next, a third the present invention will be described based on
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(58) As shown in
(59) The wall section 42 will be described in more detail.
(60) The wall section 42 extends from a base level 14b of the end section in the direction of the air ejection side of the ring member 14 in the axial direction. Then, the wall section 42 is disposed between a rear region in the rotation direction (the direction of an arrow R in
(61) Further, in the wall section 42, both side surfaces in the circumferential direction are inclined to be disposed on extension lines of side surfaces in the circumferential direction of the lightening groove 17, entirely forming a trapezoidal shape, which is narrowed toward the end.
(62) In the above-mentioned configuration, when the fan main body 310 of the cooling fan 301 is rotary-driven, the air from the air suction side (a front surface side of the fan main body 310, i.e., an upper side of
(63) Here when the wall section 42 is not formed at the ring member 14, the air flows to the outside in the radial direction of the member 14, and further flows into the negative pressure surface side of the fan main body 310. In this case, since a blade edge vortex is generated, noise of the cooling fan 301 is increased.
(64) However, in the third embodiment, since the wall section 42 is formed at a predetermined position of the ring member 14, the air ejected from the blade 13 is interfered with by the wall section 42 and does not easily flow to the outside in the radial direction of the ring member 14.
(65) Accordingly, in the cooling fan 301, in addition to the same effects as in the above-mentioned first embodiment, since the air ejected from the blade 13 is interfered with by the wall section 42 and does not easily flow to the outside in the radial direction of the ring member 14, the noise of the cooling fan 301 can be more securely reduced.
(66) In addition, the wall section 42 is disposed between rear regions in the rotation direction (a direction of an arrow R of
(67) Here, an experiment result in which a relation between a height H of the wall section 42 formed at the ring member 14 and fan noise are examined will be described based on
(68) In
(69)
(70) As will be apparent from the drawing, when the height of the wall section 42 is set to a range of 1.2 h to 1.3 h, a result in which the fan noise is appropriately reduced in comparison with that of the case of no wall section 42 was obtained.
(71) Accordingly, the height H of the wall section 42 may be set to a range of 1.2 h to 1.3 h with respect to the height h from the lightening groove 17 to the base level 14a of the end section in the axial direction of the air suction side of the ring member 14.
Fourth Embodiment
(72) Next, a fourth embodiment of the present invention be described based on
(73)
(74) As shown in
(75) That is, the wall section 43 is formed to be inclined at an outward inclination by an angle θ with respect to the ring member 14. For this reason, the ring member 14 is formed in a shape that enlarges toward the air ejection side so that an opening area is gradually increased from the air suction side toward the air ejection side.
(76)
(77) As shown in
(78) Accordingly, in the cooling fan 401, in addition to the same effects as in the above-mentioned third embodiment, since the air pressure by the cooling fan 401 can be increased, the fan efficiency can be improved.
(79) Here, an angle θ between the ring member 14 and the wall section 43 may be set within a range of 15 to 30 degrees. More specifically, a description will be made based on
(80)
(81) As shown in
(82) In addition, the present invention is not limited to the embodiments but may be variously design-changed without departing from the spirit of the present invention. For example, in the embodiment, while the cooling fan is used to cool the radiator, the cooling fan according to the present invention is not limited to cooling the radiator but may be used to cool other instruments.
INDUSTRIAL APPLICABILITY
(83) According to the present invention, since the air inlet groove is formed at the end section in the axial direction of the air suction side of the ring member, and the air flowing from the outer circumferential side is changed in the axial direction to be suctioned into the space between the blades, without abruptly turning through the air inlet groove of the ring member, an increase in the flow velocity of the air due to abrupt turning of the air can be suppressed, and generation of the noise can be prevented in advance. In addition, according to the present invention, since the air flowing from the outer circumferential side is suctioned between the blades through the air inlet groove without largely bypassing the end section in the axial direction of the ring member, the fan efficiency can be securely improved.
DESCRIPTION OF REFERENCE NUMERALS
(84) 1, 201, 301, 401 cooling fan 12 boss section 13 blade 14 ring member 16 air inlet groove 17 lightening groove 30 flow guide hole 42, 43 wall section