Collapsible container
09802754 · 2017-10-31
Inventors
Cpc classification
International classification
Abstract
The object of this invention refers to a new foldable container in a parallelepiped shape with all sides being rigid and flat, fitted with an articulation and guiding system that permits folding of the sides over the base in an opposing manner through the turning of one end and sliding of the other towards the inside of the container, only through vertical movement of the roof. It permits the use of conventional doors half the width of the container. The improvements account for an innovative system that permits the folding/unfolding movement without substantially modifying certain characteristics of conventional ISO containers. The design caters for container versions where the doors are higher than the width of the container.
Claims
1. A container that is foldable between a folded position and an unfolded position, the container comprising: (a) a roof comprising first and second sliding guides; (b) a floor comprising third and fourth sliding guides; (c) first and second sidewalls; (d) a front door and a rear door; (e) first and second turn means for connecting a bottom part of the first sidewall to the floor and for permitting pivoting of the first sidewall relative to the floor when the container is folded between the unfolded and folded positions, and third and fourth turn means for connecting a top part of the second sidewall to the roof and for permitting pivoting of the second sidewall relative to the roof when the container is folded between the unfolded and folded positions, wherein each of the first, second, third and fourth turn means comprises (i) a connection member comprising a plurality of holes and (ii) a plurality of pins, wherein respective of the plurality of pins are selectively insertable into respective holes in respective of the connection members in any of a plurality of configurations, including a locked configuration in which the container is locked in the unfolded position in the shape of a parallelepiped with the bottom part of the first sidewall abutting the floor and the top part of the second sidewall abutting the roof and the respective pins preventing pivoting of the first and second sidewalls relative to the floor and roof respectively, and an unlocked configuration in which the container is not locked in the unfolded position and in which the bottom part of the first sidewall is spaced from the floor and the top part of the second sidewall is spaced from the roof and respective of the plurality of pins act as a pivot around which each of the first and second sidewalls can turn; (f) first and second slide means for connecting a top part of the first sidewall to the roof and for permitting turning and sliding of the first sidewall relative to the roof when the container is in the unlocked configuration, and third and fourth slide means for connecting a bottom part of the second sidewall to the floor and for permitting turning and sliding of the second sidewall relative to the floor when the container is in the unlocked configuration, wherein each of the first, second, third and fourth slide means comprises (i) a connection strip, (ii) means for pivotally attaching the connection strip to the first or second sidewall; (iii) a sliding member joined to the connection strip for sliding in the first, second, third or fourth sliding guide, and (iv) pin means removably insertable into a hole in the connection strip in each of the first, second, third and fourth slide means for preventing sliding of the first and second sidewalls relative to the floor and roof respectively when the container is in the locked configuration; wherein with the container in the unfolded position each of the front and rear doors is pivotable to a position abutting an external surface of one of the first or second sidewalls, and wherein the container is constructed and arranged such that, with the container in the unfolded position and in the unlocked configuration and with the bottom part of the first sidewall spaced from the floor and the top part of the second sidewall spaced from the roof, a vertical force applied from a top of the roof toward the floor will cause the container to fold into the folded position with the first and second sidewalls and the front and rear doors lying flat atop the floor and with the roof lying flat atop the first and second sidewalls and the front and rear doors.
2. The container according to claim 1, comprising a plurality of front doors and a plurality of rear doors, wherein a first front door of the plurality of front doors and a first rear door of the plurality of rear doors is pivotable to a position abutting an external surface of the first sidewall and a second front door of the plurality of front doors and a second rear door of the plurality of rear doors is pivotable to a position abutting an external surface of the second sidewall.
3. The container according to claim 2, wherein the connection strip of each of the first, second, third and fourth turn means comprises two holes into which the pin means is removably insertable, including a first hole into which insertion of the pin means prevents the respective first or second sidewall from sliding and turning, and a second hole into which insertion of the pin means only prevents the respective first or second sidewall from sliding.
4. The container according to claim 2, wherein the connection strip of each of the first, second, third and fourth slide means comprises a slider and is joined to the slider by a turn bolt that permits turning of the connection strip.
5. The container according to claim 4, wherein the connection strip of each of the first, second, third and fourth slide means comprises an articulated rod to control turning of the connection strip.
6. The container according to claim 2, wherein the slider of each of the first, second, third and fourth slide means comprises a bearing.
7. A combination comprising five (5) of the containers according to claim 2 in the folded position and stacked to occupy a space that of one of the containers occupies in an unfolded position.
8. The container according to claim 2, comprising a plurality of struts securing the container in a partially folded position.
9. A combination comprising a plurality of containers according to claim 8 that are stacked together with each of the containers in the partially folded position.
10. The container according to claim 2, wherein the first and second sidewalls have a height that is greater than a width of the container and the first and second front doors and the first and second rear doors are dimensioned to close only a portion of respective openings in a front and rear of the container with the container in the unfolded position and the front and rear doors in a closed position, the roof of the container comprising a plurality of closing pieces that are hingedly connected to a remainder of the roof at the front and rear of the container, said plurality of closing pieces being dimensioned to cover a remainder of the respective openings in the front and rear of the container not covered by the front and rear doors with the front and rear doors in the closed position.
11. A combination comprising four (4) of the containers according to claim 10 in the folded position and stacked to occupy the space of one of the containers in an unfolded position.
12. The container according to claim 10, comprising a plurality of struts securing the container in a partially folded position.
13. A combination comprising a plurality of the containers according to claim 12 that are stacked together with each of the containers in the partially folded position.
14. A method comprising the steps of: (a) providing the container of claim 2 with the container in the unfolded position and in the locked configuration; (b) removing respective of the pins from the turn means and from the slide means respectively to permit lifting of the roof relative to a rest of the container; (c) lifting the roof vertically in a direction away from the floor and inserting respective of the plurality of pins in the respective holes in the turn means respectively to place the container in the unlocked configuration; and (d) applying a vertical force from the roof toward the floor to cause the container to collapse into the folded configuration.
15. A container that is foldable between a folded position and an unfolded position, the container comprising: (a) a roof; (b) a floor; (c) a first sidewall of rectangular shape comprising a plurality of first portions on opposing ends of a bottom part of the first sidewall and a plurality of second portions on opposing ends of a top part of the first sidewall; (d) a second sidewall of rectangular shape comprising a plurality of first portions on opposing ends of a top part of the second sidewall and a plurality of second portions on opposing ends of a bottom part of the second sidewall; (e) a front door; (f) a rear door; (g) first means for selectively connecting respective first portions of the first and second sidewalls to the floor and roof respectively in any of a plurality of configurations, including a locked configuration wherein the first and second sidewalls are locked in abutting relationship to the floor and roof respectively and an unlocked configuration wherein the first and second sidewalls are spaced from, and are pivotable with respect to, the floor and roof respectively; and (h) second means for selectively connecting respective second portions of the first and second sidewalls to the roof and floor respectively in any of a plurality of configurations, including a non-sliding configuration wherein the first and second sidewalls are prevented from sliding with respect to the roof and floor respectively and a sliding configuration wherein the first and second sidewalls are slidable with respect to the roof and floor respectively; wherein, in the unfolded position, the container is a parallelepiped in which the respective first portions of the first sidewalls are cater-corner to the respective first portions of the second sidewall and the respective second portions of the first sidewall are cater-corner to the respective second portions of the second sidewall; wherein in the folded position the first and second sidewalls and front and rear doors lie flat atop the floor and the roof lies flat atop the first and second sidewalls and front and rear doors; and wherein, with the container in the unfolded configuration, with the front and rear doors in an open position and abutting respective exterior surfaces of the first and second sidewalls, with the first means connecting the respective first portions of the first and second sidewalls to the floor and roof respectively and the second means connecting the respective second portions of the first and second sidewalls to the roof and floor respectively, a vertical force applied to a top of the roof in the direction of the floor causes the respective first portions of the first and second sidewalls to pivot with respect to the floor and roof respectively and the respective second portions of the first and second sidewalls to slide with respect to the roof and floor respectively so as to cause the container to collapse into the folded position.
16. A container that is foldable between a folded position and an unfolded position, the container comprising: (a) an upper part comprising (i) a roof, (ii) a first side upper part, (iii) a second side upper part, (iv) a front closing portion, and (v) a rear closing portion, wherein the first and second upper part and the front and rear closing portions form a rigid piece with the roof; (b) a floor; (c) a first sidewall of rectangular shape comprising a plurality of first portions on opposing ends of a bottom part of the first sidewall and a plurality of second portions on opposing ends of a top part of the first sidewall; (d) a second sidewall of rectangular shape comprising a plurality of first portions on opposing ends of a top part of the second sidewall and a plurality of second portions on opposing ends of a bottom part of the second sidewall; (e) a front door and a rear door; (f) first means for selectively connecting respective first portions of the first and second sidewalls to the floor and the second side upper part respectively in any of a plurality of configurations, including a locked configuration wherein the first and second sidewalls are locked in abutting relationship to the floor and the upper part respectively and an unlocked configuration wherein the first and second sidewalls are spaced from, and are pivotable with respect to, the floor and the second side upper part respectively; and (g) second means for selectively connecting respective second portions of the first and second sidewalls to the first side upper part and floor respectively in any of a plurality of configurations, including a non-sliding configuration wherein the first and second sidewalls are prevented from sliding with respect to the upper part and floor respectively and a sliding configuration wherein the first and second sidewalls are slidable with respect to the upper part and floor respectively; wherein, in the unfolded position, the container is a parallelepiped in which the respective first portions of the first sidewalls are cater-corner to the respective first portions of the second sidewall and the respective second portions of the first sidewall are cater-corner to the respective second portions of the second sidewall; wherein in the folded position the first and second sidewalls and front and rear doors lie flat atop the floor and the upper part lies flat atop the first and second sidewalls and front and rear doors; and wherein, with the container in the unfolded configuration, with the front and rear doors in an open position and abutting respective exterior surfaces of the first and second sidewalls, with the first means connecting the respective first portions of the first and second sidewalls to the floor and second side upper part respectively and the second means connecting the respective second portions of the first and second sidewalls to the first side upper part and floor respectively, a vertical force applied to a top of the roof in the direction of the floor causes the respective first portions of the first and second sidewalls to pivot with respect to the floor and upper part respectively and the respective second portions of the first and second sidewalls to slide with respect to the upper part and floor respectively so as to cause the container to collapse into the folded position.
17. The container according to claim 16, wherein a width of each of the front and rear doors is substantially equal to one half of a height of the front and rear doors, rendering the height of the front and rear doors substantially equal to a width of the container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to better understand the concepts described in this report, drawings are attached, as examples only, with the relevant description of the figures for the proposed invention.
DESCRIPTION OF FIGURES
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
DESCRIPTION OF THE PREFERRED DESIGN
(45) The preferred design is described as follows by way of example, with the materials to be used for manufacture of the new folding container being independent to the object of the invention, as are the methods of application and all accessory details that arise, providing they do not affect the essentials of the invention.
(46) The preferred design method of the new folding container is provided:
(47) In the preferred design the container is a replica of the standard ISO shipping container in terms of general components, although they are independent, individual parts, namely: roof (1), floor (2), side walls (3 and 4), front and rear doors (5 and 6). All these parts are connected via mechanisms that permit relative movement during the folding/unfolding stages, but remain locked when in the upright position or when in use.
(48) In the preferred design, the folding container comprising the object of this invention is fitted with doors on the front and the rear of the container, in both cases with the doors covering half the container width, and opening in the same way as standard ISO containers, i.e. outwards from the container,
(49) On the four corners of the container there are two different types of connection nodes, at least on the front and rear, which can be reproduced at any intermediate section. The description is centred on the front with the same solution being applicable to the rear. There are two turn connection nodes (7), and another two turn and slide connection nodes (14) fitted with the relevant locking systems to guarantee stability and mechanical strength of the structure in the unfolded position, but at the same time permitting movement for folding the container once unlocked. The description of these nodes and their role in the folding/unfolding of the container are described as follows:
(50) There are two turning nodes (7) on the facing side on two of the corners, diagonally opposite each other, with the turn and slide nodes (14) positioned on the other two corners,
(51) With the container in the unfolded position, i.e. ready to be used for goods and transport, with the walls in the vertical position, the locking mechanism, with gudgeon pins (9 and 10),
(52) The turning connection nodes (7),
(53) In the upright position,
(54) The turn and slide connection nodes (14) at the ends of the side walls opposite the turning nodes (7),
(55) Locking of the movement at this turn and slide node (14) is achieved by a pin (16),
(56) With the sliding roller being prevented from sliding, with the vertical relative movement of the side walls with regards the floor and roof, the connection undergoes a relative turn, with the end of the wall (3 and 4) detaching from the adjacent guide (11 and 12). This movement is produced by the articulated connection of the strip (15) with the side wall in the turn bolt (20). In this position it is now ready to permit sliding of the bearings along the inside of the guides, by removing locking pin (16).
(57) This turn and slide connection node (14) described like this, enables folding of the side wall in conjunction with the adjacent door opened onto the outer face, sliding the turn and slide connection node towards the inside of the container without collision between the ends of the assembly and the floor taking place at a node, or with the roof in the diagonally opposite direction.
(58) In this preferred design, once the relative movement of the side walls with regard the floor and roof has been completed, and the turn and slide movements have been unlocked in the relevant connection nodes, the position reached by the side walls is not exactly vertical, but on a slight tilt (
(59) In the preferred design, the vertical movement of the roof can be achieved using any conventional piece of machinery used in the sector, since the container is fitted with the usual edge pieces (13) which are the usual handling and lifting devices of standard ISO containers.
(60) To return to the unfolded position, the same steps are followed in reverse order.
(61) Containers in the folded position can be stacked and connected using conventional securing methods, such as threaded fixings, through the corner pieces to make bundles that can be handled as a single unit. In order to comply with standard measurements, in the size of a standard ISO container, up to five folded containers can be stacked.
(62) In order to form bundles of stacked containers, adapted to the size of standard ISO containers, a number of stacked containers less than five additional connection pieces (23), such as threaded bars, can be arranged in the connection couplings, that can keep containers in partially folded position to make bundles of four or three containers.
(63) Moreover, the contact lines between surfaces are fitted with connectors and seals to ensure the impermeability of containers in the unfolded position.
(64) Considering that the description and the attached pictures have proved and described a preferred design for this invention, it should be obvious to experts in the field that several changes can be made to the invention without affecting the scope of it.