Connector and combination crane and connecting method using the same
09802796 · 2017-10-31
Assignee
Inventors
Cpc classification
B66C23/66
PERFORMING OPERATIONS; TRANSPORTING
F16C11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C23/62
PERFORMING OPERATIONS; TRANSPORTING
B66C23/36
PERFORMING OPERATIONS; TRANSPORTING
Y10T403/32606
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B66C23/18
PERFORMING OPERATIONS; TRANSPORTING
B66C23/36
PERFORMING OPERATIONS; TRANSPORTING
F16C11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A connector is provided for connecting a first crane and a second crane, each crane having a boom, the connector includes a first connecting arm and a second connecting arm, the first connecting arm building the top of the boom of the first crane, the second connecting arm building the top of the boom of the second crane, the first connecting arm and the second connecting arm being hinged together about only one common pivotal axis within a common pivotal plane, and the booms of the first and the second cranes are linked up in motion in a common luffing plane, and the luffing plane is identical to the pivotal plane.
Claims
1. A connector (1) for connecting a first crane (A) and a second crane (B), each crane having a boom (14), said connector comprising a first connecting arm (101) and a second connecting arm (102), the first connecting arm (101) building the top of the boom (14) of the first crane (A), the second connecting arm (102) building the top of the boom of the second crane (B), the first connecting arm (101) and the second connecting arm (102) being hinged together about only one common pivotal axis within a common pivotal plane, and wherein the booms (14) the first and the second cranes are linked up in motion in a common luffing plane, wherein the luffing plane is identical to the pivotal plane, wherein the connector (1) comprises a guide mechanism (106) configured to guide the first and second connecting arms (101, 102) to move to position the first and second connecting arms (101, 102) at a predetermined position during assembling the connector (1).
2. A connector (1) according to claim 1, wherein the horizontal pivotal axis is positioned within end region(s) of at least one of the first connecting arm (101) and the second connecting arm (102).
3. A connector (1) according to claim 1, wherein the hinged connection between the first and second connecting arms (101, 102) are achieved by apertures in the first and second connecting arms (101, 102) and a pin (103) inserted into the apertures.
4. A connector (1) for connecting a first crane (A) and a second crane (B), each crane having a boom (14), said connector comprising a first connecting arm (101) and a second connecting arm (102), the first connecting arm (101) building the top of the boom (14) of the first crane (A), the second connecting arm (102) building the top of the boom of the second crane (B), the first connecting arm (101) and the second connecting arm (102) being hinged together about only one common pivotal axis within a common pivotal plane, and wherein the booms (14) the first and the second cranes are linked up in motion in a common luffing plane, wherein the luffing plane is identical to the pivotal plane, wherein the connector (1) includes a lock/unlock mechanism which is configured to one of secure and disconnect the hinged connection between the first and second connecting arms (101, 102).
5. A combination crane (100), comprising a connector (1) for connecting a first crane (A) and a second crane (B), each crane having a boom (14), said connector comprising a first connecting arm (101) and a second connecting arm (102), the first connecting arm (101) building the top of the boom (14) of the first crane (A), the second connecting arm (102) building the top of the boom of the second crane (B), the first connecting arm (101) and the second connecting arm (102) being hinged together about only one common pivotal axis within a common pivotal plane, and wherein the booms (14) the first and the second cranes are linked up in motion in a common luffing plane, wherein the luffing plane is identical to the pivotal plane, and two basic cranes having booms (14) and connected by the connector (1), wherein the combination crane (100) comprises a control system for monitoring the force in the pendant bars of the basic cranes.
6. A combination crane (100) according to claim 5, wherein the booms (14) of the basic cranes have one of equal and unequal lengths.
7. A combination crane according to claim 5, wherein the combination crane (100) comprises a hoisting pulley block (15) linked one of to the horizontal pivotal axis of the connector (1) and on the top end of the boom of one of the two basic cranes, the hoisting pulley block (15) being located inside the angle defined by the booms (14) of the two basic cranes.
8. A combination crane (100) according to claim 5, wherein the combination crane (100) comprises a pair of hoisting pulley blocks (15), each of which is arranged on the top end of the boom (14) of corresponding basic crane respectively, the pair of hoisting pulley cranes being located inside the angle defined by the booms (14) of the two basic arms.
9. A combination crane (100) according to claim 5, wherein the basic crane has a slewing support mechanism (12) for enabling the boom to make slewing movements about the slewing centre of the basic crane.
10. A method for connecting the two basic cranes having booms (14) with a connector (1) for connecting a first crane (A) and a second crane (B), each crane having a boom (14), said connector comprising a first connecting arm (101) and a second connecting arm (102), the first connecting arm (101) building the top of the boom (14) of the first crane (A), the second connecting arm (102) building the top of the boom of the second crane (B), the first connecting arm (101) and the second connecting arm (102) being hinged together about only one common pivotal axis within a common pivotal plane, and wherein the booms (14) the first and the second cranes are linked up in motion in a common luffing plane, wherein the luffing plane is identical to the pivotal plane, comprising steps of: a) maneuvering the booms (14) of the two basic cranes such that they face each other within the same luffing plane; b) positioning the first and second connecting arms (101, 102) relative to each other at predetermined positions, said positioning includes monitoring the guide mechanism provided on the connector (1) by a control system to achieve relative positioning of the first and second connecting arms (101, 102); c) hinging the first and second connecting arms (101, 102) together, orienting a pivotal axis of the hinged connection horizontally.
11. A method according to claim 10, wherein that the step b) comprises prior to the positioning, fixedly connecting a free end of the first connecting arm (101) of the connector (1) to a top end of a boom of one of the two basic cranes and fixedly connecting a free end of the second connecting arm (102) of the connector (1) to a top end of a boom of the other of the two basic cranes.
12. A method according to claim 10, wherein the method comprises, upon forming the hinged connection, controlling a lock/unlock mechanism (108) provided on the connector (1) by means of a control system to one of secure and disconnect the hinged connection.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) The embodiments of the invention will be described in detail with reference to the drawings. The same reference numbers are used to indicate the same or similar components in the drawings if possible.
(12) A crawler crane having a boom is taken as an example in the present application for illustration. It is easy for those skilled in the art to envisage that the present invention is also applicable to cranes of other types as long as they have booms.
(13) Referring to
(14) The luffing of the boom herein refers to the pitching movement thereof (the horizontal distance from a point of the hook vertically projected onto the horizontal plane where the crane lies to the slewing center line of the crane changes accordingly as the pitch angle changes), and the luffing plane refers to a plane where lies a triangle formed by the boom, the projection of the boom on the horizontal plane and the perpendicular line between the boom top and the horizontal plane.
(15) The term “upper” or “lower” herein refers to the upper or lower direction, with respect to the body of the crane placed at a horizontal position in an operating state, as shown in
(16) In addition, for easy illustration and description, the “basic crane” herein refers to a single crane that can perform lifting independently. Therefore, for a crawler crane, the basic crane at least comprises a lower propelling body, an upper slewing body and a boom.
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(18) Further, with reference to
(19) The pivotal axis of the hinged connection between the first connecting arm and the second connecting arm, as shown in
(20) The hinged connection between the first and second connecting arms 101 and 102 shown in
(21) In an embodiment, the hinged area(s) of the first and/or second connecting arms for forming the hinged connection therebetween include at least one connecting lug 111 on which an aperture 140 through which the pin passes is provided. In a case where the apertures 104 on the connecting lugs 111 of the first and second connecting arms are aligned (as shown in
(22) Because the booms of most cranes are girder structured, the first and second connecting arms may be accordingly designed in girder structure. Of course, in the case of meeting strength requirement of the design, those skilled in the art may design the first and second connecting arms as having other structures such as box-like structure or block structure.
(23) According to strength requirement of the design, one or more connecting lugs may be provided on the first or second connecting arms. As shown in
(24) In the embodiment shown in
(25) Referring to
(26) Furthermore, referring to
(27) In an embodiment shown in
(28) In an embodiment shown in
(29) In order to automate the connecting operation, the crane system may include a control system 200 assisting in completing the assembling of the connector and connection between the booms. For example, the control system 200 may be configured to send, upon receipt of the aligning signal, an instruction to the robotic arm commanding the robotic arm insert a pin into the aligned apertures and operate the lock/unlock mechanism to secure the hinged connection, in order to ensure that the first and second connecting arms are only capable of making pivotal movement within the same plane during lifting operation of the combination crane.
(30) The connector shown in
(31) The combination crane 100 as shown in
(32) In order to learn the advantages of the connector and the combination crane of the invention more clearly, the crawler crane shown in the drawings is taken as an example to illustrate the assembling method of the connector according to the present invention and the operating process of the combination crane.
(33) The assembling methods of the connector of the present invention can be classified, in terms of spatial position, as follows: 1) assembling on the ground; 2) assembling in the air. The assembling methods of the connector can also be carried out manually or automatically. Hence, the connector of the present invention may be automatically assembled in the air, manually assembled on the ground and so on. The following is an exemplary description of two of the assembling methods.
(34) Manual connection on the ground: the booms of the cranes A and B are substantially positioned horizontally and arranged facing each other within the same luffing plane; the free end 1010 of the first connecting arm 101 of the connector 1 is fixedly connected to the free end of the boom of the crane A, and the free end 1020 of the second connecting arm 102 of the connector is fixedly connected to the free end of the boom of the crane B to position the first and second connecting arms relative to each other such that their respective apertures 104 are aligned. The pin 103 is inserted into the aligned apertures and is fixed by means of a stopping device or locking mechanism; the booms of the cranes A and B are lifted by means of a luffing mechanism and the crawlers of the cranes A and B are instructed to travel in their directions as required.
(35) Automatic connection in the air: the booms of the cranes A and B have a respective pitch angle and the cranes are controlled by the control system to walk or slew so that the booms of the cranes A and B are positioned facing each other within the same luffing plane; the control signal from the control system instructs the robotic arms to rigidly connect the free ends of the first and second connecting arms to the free ends of the booms of the cranes A and B respectively; the first connecting arm 101 and the second connecting arm 102 are positioned through the guiding of the guide mechanism; after positioning, the robotic arm, under control command from the control system, inserts the pin into the apertures in the hinged region of the first and second connecting arms to form a hinged connection; the control system then sends a control command to the lock/unlock mechanism 108 to lock the hinged connection and to prevent disconnection thereof. Because all the above actions are done by the robotic arms under the control of the control system, the connection can be done in a fast and precise manner, which therefore can avoid risks of safety accidents happening to operators working high above the ground for assembling and connecting the two basic cranes.
(36) It is to be noted that usually when the booms are erected in the air, the free end of the booms is generally at a position 5 meters, or 15 meters or higher above the ground, so both the risk and cost involved in operators' working high above the ground is extremely considerable. Therefore, automatic means for completing the connection is significantly advantageous. The operator in the cab only needs to send individual signals for connection: moving the cranes, lowering the booms, turning left a little bit, turning right a little bit, inserting the pin into the apertures or clamping the connecting arms on the pin, sending a signal to actuate the lock/unlock mechanism and so on. Thus, the automatic means is simple to execute and operation error has a rather low chance to occur.
(37) As a matter of fact, the technical solution of assembling the connector on the ground can also be accomplished with the aid of automatic control of the control system, because all the above connection actions can be standardized and automatized by programming.
(38) As to the well-assembled combination crane 100, firstly, the brakes of respective slewing support mechanisms are instructed by the control system to be in an open state. That is to say, the brakes are switched to release the braking imposed on the slewing movement of the slewing support mechanism and then each of the basic cranes can freely make slewing movement. During lifting operation, the traveling crawler of each of the basic cranes may travel in any direction as required.
(39) The hinged connection achieved by this connector enables the booms of the two basic cranes to almost form a triangle (the plane where the triangle lies is the common luffing plane of the booms). The angle formed by the two booms will change according to the change in the horizontal distance between the two basic cranes, and during the change of the angle, the movements of the two booms are associated with each other always due to the hinged connection. When the combination crane is working with the weight being positioned inside the angle defined by the two booms, the anti-tipping capacity and structural stability of such a combination crane is enhanced substantially.
(40) During lifting operation of the combination crane 100, because the connector serves as an intermediate element for transferring force and the horizontal opposite forces on the two booms may be neutralized, force in the pendant bar is not always necessary for supporting the boom. In other words, the pendant bar can be in a completely loose state when the cranes are traveling or the booms are varying their pitch angles. Because the pendant bar is not tensioned always, the axial force applied to the booms is reduced greatly, about by half sometimes. Additionally, some components, such as the pendant bar, hoisting wire rope and the mast will not be considered as limiting factors any more due to the decrease in the force they are bearing, which means that no more money for buying expensive components, for example, wire rope or pulley or bearings with bigger diameters, is needed to meet the requirement for the lifting.
(41) During lifting operation of the combination crane 100, the control system must conduct a real-time monitoring on the force borne by the pendant bar. When the force in the pendant bar is very small, the hoisting wire rope shall be controlled by the control system to prevent secondary failures such as rope tangling. In addition, when the booms become horizontal, the tensioning force in the pendant bars of the two basic cranes are increased by the control system, so as to raise the booms up and therefore prevent the cranes from sliding on the ground.
(42) The above depiction is directed to only preferred embodiments of the present invention and shall not be taken as limiting or restricting this invention since various modifications and variations may be made without departing from the scope of the present invention through the exercise of those skilled in the art. Other embodiments may be obtained on the basis of disclosure in the description. The description and embodiments shall be considered exemplary only and the true scope of the invention is defined by the annexed claims and equivalents thereof. Further, with reference to
(43) Further, with reference to