GRINDING DEVICE AND METHOD FOR ADJUSTMENT THEREOF

Abstract

A grinding device comprises a grinding housing with mutually co-acting grinding bodies. A lower of the two grinding bodies is both driven and axially adjustable for the purpose of setting a grind size. An upper grinding body is removable. A grind size of the grinding device can be adjusted in absolute manner between a first extreme position and a second extreme position, corresponding to a fixed setting range between a minimal clearance between the two grinding surfaces and a maximum clearance between the two grinding surfaces. An extreme position of the adjustable grinding body is imposed by a stop which is encountered by the adjusting means in the relevant extreme position. A coffee machine uses the absolute grind size and/or a fine-tuning for an optimal contact time between coffee and through-flowing water.

Claims

1. Grinding device comprising drive means and a grinding housing, which grinding housing comprises a set of mutually co-acting grinding bodies with mutually facing, at least substantially parallel grinding surfaces which maintain a mutual clearance, wherein at least a driven grinding body of the set of grinding bodies is suspended rotatably about a central axis thereof in the grinding housing and is coupled, or at least can be coupled, operatively to the drive means for performing a rotation about the central axis during operation, and wherein adjusting means are provided whereby at least an adjustable grinding body of the set of grinding bodies is axially adjustable for imposing a desired mutual clearance between the grinding surfaces, wherein a first and lower of the set of mutually co-acting grinding bodies is both driven and adjustable, wherein a second and upper grinding body of the set of mutually co-acting grinding bodies is arranged in stationary manner, and wherein the second grinding body is connected to the grinding housing in manually detachable manner.

2. Grinding device according to claim 1, wherein the second grinding body can be arranged up to a stop in the grinding housing and strikes against the stop when it is placed.

3. Grinding device according to claim 1, wherein a bayonet connection is formed between the second grinding body and the grinding housing.

4. Grinding device according to claim 2, wherein an outflow opening is provided in a wall of the grinding housing, at the position of which opening a powder tube can be coupled releasably to the wall, wherein provided on the second grinding body is a collar which leaves space for the powder tube when the second grinding body strikes against the stop, but prevents coupling of the powder tube in the case of an incomplete placement of the second grinding body.

5. Grinding device according to claim 1, wherein provided between the second grinding body and the adjacent part of the grinding housing are damping means which are able and configured to absorb vibrations during operation.

6. Grinding device according to claim 5, wherein the damping means comprise a flexible lining.

7. Grinding device according to claim 1, wherein an adjustment of the adjustable grinding body is limited from a first extreme position to a second extreme position, corresponding to a fixed setting range between a minimal clearance between the two grinding surfaces and a maximum clearance between the two grinding surfaces, wherein at least one of the first extreme position and the second extreme position of the adjustable grinding body is imposed by a stop which is encountered by the adjusting means in the relevant extreme position.

8. Grinding device according to claim 7, wherein the at least one extreme position corresponds to the maximum clearance between the two grinding surfaces.

9. Grinding device according to claim 7, wherein the setting range is imparted by a first stop on the grinding device, which is encountered in a first extreme position by the adjusting means and which corresponds to the minimum clearance, and by a second stop on the grinding device, which is encountered in a second extreme position by the adjusting means and which corresponds to the maximum clearance.

10. Grinding device according to claim 7, wherein the grinding housing comprises the at least one stop and wherein the adjustable grinding body comprises a stop surface, which stop surface is received on the stop in the relevant extreme position.

11. Grinding device according to claim 10, wherein an adjusting device, which is connected adjustably to the adjustable grinding body, comprises the stop surface.

12. Grinding device according to claim 10, wherein the adjusting device comprises a scale division and the grinding housing a window behind which the adjusting device moves when the adjustable grinding body is adjusted, while a current setting is visible via the window.

13. Grinding device according to claim 1, wherein the adjusting means comprise a controllable actuator which is or at least can be operatively coupled to said adjustable grinding body in order to impart thereto a controlled axial adjustment along the central axis.

14. Grinding device according to claim 13, wherein said adjustable grinding body comprises a primary screw thread which is operatively engaged with a secondary screw thread of the grinding housing, wherein the actuator comprises an electric motor with an output drive shaft and wherein a transmission is provided between the drive shaft of the electric motor and the adjustable grinding body so as to impart to the adjustable grinding body a controlled rotation about a collective screw shaft of the primary and secondary screw thread.

15. Grinding device according to claim 13, wherein the actuator, at least during operation, can be controlled by a control unit, which control unit is provided with memory means in which a position imposed thereby on the actuator is stored, which memory means comprise in particular non-volatile electronic memory means.

16. Grinding device according to claim 1, wherein the drive means comprise a drive platform with a main motor and with an actuator, wherein the main motor is or at least can be operatively coupled with a first transmission to the driven grinding body, wherein the actuator is or at least can be operatively coupled with a second transmission to the adjustable grinding body, and wherein the grinding housing is coupled to the drive platform in manually detachable manner.

17. Grinding device according to claim 16, wherein provided between the grinding housing and the drive platform are damping means which are able and configured to absorb vibrations during operation.

18. Grinding device according to claim 17, wherein the damping means comprise a flexible lining.

19. Method for adjusting the grinding device according to claim 7, wherein the adjustable grinding body is carried to an extreme position, corresponding to the maximum clearance between the two grinding bodies, until the stop corresponding therewith is encountered by the adjusting means in the relevant extreme position, and wherein the adjustable grinding body is reset from the extreme position to a position to be imposed.

20. Method according to claim 19, wherein the adjusting means comprise an actuator which can be driven and which is controlled by a control unit, wherein the control unit reads a position to be imposed on the actuator from memory means, particularly non-volatile electronic memory means, and wherein the control unit controls the actuator on the basis of the position to be imposed, obtained from the memory means.

Description

[0033] The invention will be further elucidated hereinbelow with reference to an exemplary embodiment and an accompanying drawing. In the drawing:

[0034] FIG. 1 is a perspective view of an exemplary embodiment of a grinding device according to the invention, built into a coffee machine;

[0035] FIG. 2 is a cut-away perspective view of the grinding device of FIG. 1;

[0036] FIG. 3 is an exploded view of the grinding device of FIG. 1;

[0037] FIG. 4 is a perspective bottom view of a stationary grinding body of the grinding device of FIG. 1;

[0038] FIG. 5 is a perspective view, partially cross-sectional, of the grinding device of FIG. 2;

[0039] FIG. 6 is a side view of a part of the grinding device of FIG. 1;

[0040] FIG. 7 is a perspective bottom view of the grinding housing of the grinding device of FIG. 1; and

[0041] FIG. 8 is a control diagram of an exemplary embodiment of a coffee machine.

[0042] It is otherwise noted here that the figures are purely schematic and not all drawn to (the same) scale. Some dimensions in particular may be exaggerated to greater or lesser extent for the sake of clarity. Corresponding parts are designated in the figures with the same reference numeral.

[0043] FIG. 1 shows a grinding device 100 according to the invention, mounted on or at a part of a chassis or frame 10 of a coffee machine in which the grinding device is integrated. The grinding device is here neatly covered with a plastic cover or casing 12. The further construction of the coffee machine is deemed sufficiently known to an average skilled person, and is therefore not further shown in the figure. The coffee machine, also referred to as coffee dispenser or espresso machine, comprises above the shown grinding device a coffee bean reservoir (not further shown here) which continuously feeds coffee beans to the grinding device on the upper side via a central inflow opening 105.

[0044] This open side debouches in a grinding housing 101 which is further shown in FIGS. 2 and 3, without the casing 12. Grinding housing 101 is substantially formed from aluminium and carries externally on an underside a plastic protective cover 102 which is snapped fixedly thereon. Internally, grinding housing 101 comprises a set of grinding discs 115, 125, see also FIG. 4, between which the supplied coffee beans are received. A worm or screw 104 rotates during operation and forces the beans into a narrow gap between the respective grinding surfaces of the two grinding discs 115, 125. The beans are ground into fine coffee grounds (powder) by a relative rotation of the grinding discs. The grinding surfaces of the two grinding discs comprise for this purpose a clever pattern of cutting edges which acts on the coffee beans. The obtained powder is dispensed at an outflow opening 103 and leaves the grinding device via a coffee (powder) tube 13, provided for this purpose, to an extraction chamber of the coffee machine.

[0045] A first grinding body 110 and a second grinding body 120 comprise respectively the grinding discs 115, 125. A first and lower of the two grinding bodies, see also FIG. 5, will be described further hereinbelow. This grinding body is motor-driven and suspended in both rotatable and axially adjustable manner in grinding housing 101. A drive shaft 111 of this grinding body 110 also carries the worm or screw 104.

[0046] A second and upper 120 of the two grinding bodies is conversely mounted in grinding housing 101 in stationary manner. This second grinding body 120 is shown separately in FIG. 4. On a side facing toward first grinding body 110 the second grinding body comprises a grinding disc 125. Just as the grinding disc 115 lying opposite, this grinding disc 125 is formed from hardened steel or a ceramic material and is thereby sufficiently strong and wear-resistant to perform a large number of grinding cycles on the coffee beans. Grinding disc 125 is fully encased by a collar body 122 of a suitable plastic or another suitable material which provides a user with a comfortable grip, with a knurled peripheral edge. Grinding disc 125 and collar body 122 are durably connected to each other by means of a set of screws 123. In this embodiment a glass-filled polyamide is applied for collar body 122 with a view to strength and durability.

[0047] Second grinding body 120 locks into grinding housing 101 by means of a bayonet connection 126, 127. Grinding body 120 can thereby be easily placed and released and has here a defined end position. Provided for this purpose on grinding body 120 are bayonet ribs 126 which are received in and lock into bayonet grooves 116 which co-act therewith and are formed for this purpose in an inner wall of grinding housing 101. Provided on bayonet ribs 126 at their outer ends are protrusions 127 with which ribs 126 will eventually strike against an edge of bayonet grooves 116, and thus always take up this defined end position, during placing of grinding body 120.

[0048] Further contributing to this defined end position is a straight edge 121 on collar 122, which comes to lie behind a corresponding straight edge 16 of a spout adapter 14 with which coffee tube 13 is mounted on grinding housing 101 at the position of outflow opening 103. Due to the relative geometry and co-action, spout adapter 14 of coffee tube 13 thus blocks removal of the second grinding body 120. In order to detach second grinding body 120 from grinding housing 101 the tube 13 with adapter 14 must therefore first be removed. Conversely, adapter 14 can only be slid over the edge of outflow opening 103 if second grinding body 120 is placed in its extreme (bayonet) position in grinding housing 101, such that edge 121 comes to lie wholly behind the edge 16 of adapter 14. The latter guarantees that second grinding body 120 will always have to take up a fixed, identical position in grinding housing 101.

[0049] With a view to vibration and sound damping of the device the plastic collar 122 which encases the relatively hard grinding disc all around comprises the bayonet ribs 126. With a view to further damping of vibrations a relatively soft, flexible lining 128 of a suitable, optionally natural, rubber such as NBR rubber (nitrile-butadiene rubber) is here arranged on collar 122. This lining 128 comprises a set of damping bodies 129 with which the lining lies against the stop protrusions 127 of bayonet ribs 126. These damping bodies 129 thus form relatively soft stop cushions which, in mounted state, lie against the edges of bayonet grooves 116 in grinding housing 101.

[0050] Grinding housing 101 is positioned on a drive platform 200 but, if desired, can be wholly detachable therefrom together with grinding bodies 110, 120. For this purpose grinding housing 101 supports with a set of wings 106 comprised thereby detachably on a set of legs 210 of platform 200. Platform 200 provides space for a main motor 250 which is coupled inside the platform via a fixed, straight gear transmission to a central gear ring 255. An axial toothing is here slidably received at a free outer end of drive shaft 111 of first grinding body 110, which provides for an almost clearance-free yet axially adjustable driving of first grinding body 110 and worm or screw 104. This drive shaft 111 is bearing-mounted and fastened with interposing of a suitable roller bearing assembly 112 in a bottom 107 of grinding housing 101. Internally, drive shaft 111 carries the grinding disc 115 of first grinding body 110 and the worm or screw 104.

[0051] Just as the wall of grinding housing 101, the bottom 107 of the grinding housing is formed from aluminium and is connected to the aluminium wall of grinding housing 101 with interposing of a screw thread 114. This provides for a powder-tight closure which nevertheless allows an axial adjustment of the bottom 107 together with the bearing assembly 112 inside grinding housing 101. Externally, an adjusting device 130 is connected to the bottom 107 of the grinding housing, see also FIG. 7. This is a plastic ring which is connected for radial adjustment to bottom 107 by means of a set of screws 131 and radial slots 132 provided therein.

[0052] On one side the adjusting device comprises a protrusion 135 and on the other side the adjusting device comprises a toothed collar 133 on which a transmission 230, 265 of drive platform 200 engages. A controllable actuator, which is provided in or on drive platform 200 and in this embodiment is formed by a (second) electric motor 260, comprises this transmission 230, 265. This can be a stepping motor which can be driven at a concrete number of (fractions of) turns (steps) anti-clockwise or clockwise, or a more conventional electric motor which is provided with a tachometer sensor. This sensor registers (counts) a number of (fractions of) turns of a drive shaft of motor 260 and generates this as electronic value.

[0053] A number of turns of an output shaft of motor 260 in combination with a transmission ratio of transmission 230 determines a number of turns of the toothed drive shaft 265 with which this rotation is transmitted to gear ring 133 of adjusting device 130. Finally, a transmission ratio between the two toothings of drive shaft 265 and gear ring 133 determines an angular adjustment of bottom 107 in grinding housing 101, to which adjusting device 130 is connected non-rotatably. An axial adjustment of bottom 107 in grinding housing 101, and thereby of the first grinding body 110, 115 connected thereto, can thus be derived from a pitch of the screw thread 114 between bottom 107 and wall 101 of the grinding housing.

[0054] A mutual gap (clearance) S between stationary grinding disc 125 and the thus adjustable grinding disc 115 can thus be set and adjusted accurately by controlling the second electric motor 260. Actuator 230 is driven by a control unit of the coffee machine, which is not further shown. The tachometer signal is also supplied thereto, or a calculated control signal is generated thereby. The control unit is thus able to impose on electric motor 230 an exact number of (fractions of) turns which is transmitted via transmission 230, 265 to the toothed collar 133 on bottom 107. As described above, this results in a rotation of bottom 113, with roller bearing assembly 112 and second grinding body 120 therein, inside grinding housing 101. This rotation is converted in screw connection 114 into an axial displacement of bottom 113, together with the roller bearing assembly 112 and second grinding body 120, in grinding housing 101. A clearance S between the thus adjustable driven grinding disc 115 of first grinding body 110 and the stationary grinding disc 125 of the second grinding body 120 received fixedly in grinding housing 101 can thereby be adjusted.

[0055] According to the invention, this adjustability is limited to a setting range, an extreme position of which is determined and imposed in the device by at least one stop 108, 109. In this embodiment the grinding housing comprises two of such stops in the form of a set of shoulders 108, 109 on the outer ends of a groove 134 recessed into the wall of the grinding housing, see FIG. 7. The protrusion 135 of the adjusting device runs in this groove 134 and, when reaching an outer end thereof, will strike with a stop surface against the relevant shoulder 108, 109. The resistance encountered thereby is translated into an increased consumption of electric power by the electric motor, which is registered by the control unit as a sign that an extreme boundary of the setting range has been reached, corresponding to a minimum or maximum clearance between the two grinding discs 115, 125.

[0056] At least one extreme position of the second grinding body 120, i.e. the one corresponding to the maximum clearance, is thus registered. This is not impeded by the presence of possible grinding residues between grinding discs 115, 125 and can thereby be determined in reliable manner. Just as the minimum clearance, this maximum clearance is a fixed value, known by the control unit, in the device which is determined by the construction. This thus provides a suitable reference from which an absolute value for the clearance S between the two grinding discs 115, 125 can be imparted by the control unit by driving the actuator over a corresponding number of (fractions of) turns.

[0057] Adjusting device 130 has on a periphery a scale division 137, see also FIG. 6, which is concealed behind the plastic casing part 102 of grinding housing 101. This casing part 102 is mounted (snapped fixedly) on(to) grinding housing 101 on an underside. Provided here is a window 108 which exposes a part of scale division 137. An actual clearance between the two grinding discs 115, 125, and thereby an actual grind size of the grinding device, can thus be read as an absolute value via the window.

[0058] Depending on a desired coffee product to be produced by the machine, such as for instance coffee or espresso, it is thus not only possible for the machine to dose more or less coffee powder, but also to adapt the grind size thereto in fully automatic manner. Together with a pressure with which the coffee powder is compressed into a compact bed, these are the most important values affecting a coffee-water contact time during the extraction. This coffee-water contact time is in turn an important value which determines the quality and flavour of the final coffee product. FIG. 8 shows schematically a control for the coffee machine.

[0059] On the basis of a pre-entered decoction algorithm a preset R1 is imposed, depending on a coffee product to be prepared, on the coffee machine by a control unit CPU. This preset comprises for instance inter alia a grind size M to which the grinding device is set and a determined quantity D of coffee which is dosed and dispensed to an extraction chamber of a decoction device of the machine. The received coffee powder is there compressed into a bed between a pair of pistons with a given pressing force F. Hot water with a determined temperature T and water pressure P is then guided through the coffee bed with a pump in order to obtain a coffee extract therefrom. According to the invention, the device registers here a flow speed V (flow rate) of a liquid flow in the device. This flow speed is registered as volume per unit of time with a suitable sensor (flow sensor) in a liquid conduit of the device, for instance the water conduit from the pump to the extraction chamber and/or the product conduit from the extraction chamber to the outflow of the machine.

[0060] A coffee-water contact time can be calculated from the thus known liquid flow V when a determined volume of coffee product is dispensed. If this differs from a standard value for the relevant coffee product, a fine-tuning R2 is used to intervene therein. This fine-tuning comprises for instance a correction of the pump pressure P in the case of a controllable pump and/or an adjustment of an adjustable resistance R in the form of a control of a restriction in the product conduit. The liquid flow V can thus still be readjusted and corrected by the device, which makes a significant contribution to quality, flavour and consistency of the coffee product to be prepared. The central control unit CPU receives said signals and measurement values V and controls the different components on the basis of the decoction algorithm.

[0061] The control unit CPU is here particularly coupled to communication means with which a telecommunication connection C to a remotely located server device S can be formed. From there, operational parameters and particularly the decoction algorithm R1 can be obtained and operational values V can be generated. The fine-tuning R2 which has been found necessary for achieving a desired coffee-water contact time can thus be translated either in the machine or remotely (or both) to a change of the preset R1 of for instance the grind size M, dosage D and pressing force F in order to limit these in future. The accurate and absolute setting of the grind size M in the above described grinding device makes it possible here to provide an absolute value to a plurality of machines, whereby a central management and central control thereof is simplified.

[0062] Although the invention has been further elucidated above with reference to only a single exemplary embodiment, it will be apparent that the invention is by no means limited thereto. On the contrary, many variations and embodiments are still possible within the scope of the invention for a person with ordinary skill in the art. Instead of an electric motor, an indexed linear actuator can thus also be applied for driving of the adjustable grinding body. Instead of a driven and controlled actuator, an adjusting screw can for instance also be applied as adjusting means for a manual adjustment of the grind size. In all cases the tangible, at least detectable, limitation of the setting range provides a reliable reference from which an absolute value for the clearance between the two grinding discs can be imposed according to the invention.