ELECTRON BEAM DEVICE
20220059317 · 2022-02-24
Assignee
Inventors
Cpc classification
H01J37/265
ELECTRICITY
H01J37/244
ELECTRICITY
H01J2237/24495
ELECTRICITY
H01J37/226
ELECTRICITY
H01J37/228
ELECTRICITY
International classification
H01J37/22
ELECTRICITY
H01J37/244
ELECTRICITY
Abstract
An electron beam device obtains contrast reflecting an electronic state of a sample with high sensitivity. The device includes an electron optical system which emits an electron beam to a sample and detects electrons emitted from the sample; a light pulse emission system that emits a light pulse to the sample; a synchronization processing unit that samples the emitted electrons; an image signal processing unit which forms an image by a detection signal output based upon the emitted electrons detected by the electron optical system; and a device control unit for setting a control condition of the electron optical system. The device control unit sets a sampling frequency for detection sampling of the emitted electrons to be greater than a value obtained by dividing the number of emissions of the light pulse per unit pixel time by the unit pixel time.
Claims
1. An electron beam device, comprising: an electron optical system that emits an electron beam to a sample and detects emitted electrons emitted from the sample; a light pulse emission system that emits a light pulse to the sample; a synchronization processing unit configured to perform detection sampling of the emitted electrons in synchronization with a deflection signal of the electron beam in the electron optical system; an image signal processing unit configured to form an image by a detection signal outputted based upon the emitted electrons detected by the electron optical system; and a device control unit configured to set a control condition of the electron optical system, wherein when the time required for the electron beam to scan a region of the sample corresponding to one pixel of the image is defined as unit pixel time, the device control unit sets a sampling frequency for performing the detection sampling of the emitted electrons to be greater than a value obtained by dividing the number of emissions of the light pulse per unit pixel time by the unit pixel time.
2. The electron beam device according to claim 1, wherein the detection signals outputted based upon the emitted electrons detected by the electron optical system are averaged for each pixel at a sampling frequency set by the device control unit, and the image is formed in the image signal processing unit.
3. The electron beam device according to claim 1, further comprising: alight pulse emission setting unit configured to set a control condition of the light pulse emission system, wherein the control condition of the light pulse emission system includes a wavelength, an intensity, an emission time width, and an emission interval time of the light pulse.
4. The electron beam device according to claim 3, wherein the light pulse emission setting unit sets a first light emission condition and a second light emission condition different from the first light emission condition, and the image signal processing unit forms a difference image between a first detection signal outputted based upon the emitted electrons detected by the electron optical system by emitting the light pulse to the sample under the first light emission condition, and a second detection signal outputted based upon the emitted electrons detected by the electron optical system by emitting the light pulse to the sample under the second light emission condition.
5. The electron beam device according to claim 4, wherein the image signal processing unit forms the difference image based upon a difference value between the first detection signal and the second detection signal, or forms the difference image by performing difference processing between a first image formed by the first detection signal and a second image formed by the second detection signal.
6. The electron beam device according to claim 4, wherein the sampling frequency for performing the detection sampling of the emitted electrons set by the device control unit is greater than the value obtained by dividing the number of emissions of the light pulse per unit pixel time by the unit pixel time under either the first light emission condition or the second light emission condition.
7. The electron beam device according to claim 4, further comprising: an image display unit, wherein the device control unit displays the difference image on the image display unit.
8. The electron beam device according to claim 4, wherein the light pulse emission setting unit sets the first light emission condition, and the second light emission condition whose emission interval time of the light pulse is different from that of the first light emission condition.
9. The electron beam device according to claim 4, wherein the light pulse emission setting unit sets the first light emission condition, and the second light emission condition whose wavelength of the light pulse is different from that of the first light emission condition.
10. The electron beam device according to claim 3, wherein the light pulse emission setting unit sets a plurality of light emission conditions having different emission interval time of the light pulse, and the device control unit obtains a time constant of the sample based upon a change in a signal amount of the detection signal outputted based upon the emitted electrons detected by the electron optical system by emitting the light pulse to the sample under the plurality of light emission conditions.
11. The electron beam device according to claim 10, wherein the image signal processing unit forms a plurality of images by the detection signals outputted based upon the emitted electrons detected by the electron optical system by emitting the light pulse to the sample under the plurality of light emission conditions, and the device control unit obtains the change in the signal amount of the detection signal from a change in brightness of the plurality of images.
12. An electron beam device, comprising: an electron optical system that emits an electron beam to a sample and detects emitted electrons emitted from the sample; a light pulse emission system that emits a light pulse to the sample; a synchronization control unit configured to perform emission of the light pulse and detection sampling of the emitted electrons in synchronization with a deflection signal of the electron beam in the electron optical system; an image signal processing unit configured to form an image by a detection signal outputted based upon the emitted electrons detected by the electron optical system; and a device control unit configured to set a control condition of the electron optical system and the light pulse emission system, wherein the device control unit sets a sampling frequency for performing the detection sampling of the emitted electrons to be equal to an emission frequency of the light pulse, and sets a plurality of interval times between an emission timing of the light pulse and a detection sampling timing of the emitted electrons, and the image signal processing unit emits the light pulse to the sample, and forms a plurality of images by the detection signals outputted based upon the emitted electrons detected by the electron optical system at each of the plurality of interval times set by the device control unit.
13. The electron beam device according to claim 12, further comprising: an image display unit, wherein the device control unit displays the plurality of images on the image display unit.
14. The electron beam device according to claim 13, wherein the image display unit displays a designation unit for designating the interval time, and displays an image in accordance with the interval time designated by the designation unit among the plurality of images.
15. The electron beam device according to claim 12, wherein the synchronization control unit performs the detection sampling of the emitted electrons having different interval time with respect to one emission of the light pulse a plurality of times.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0014]
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[0027]
DESCRIPTION OF EMBODIMENTS
[0028] Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0029] As described above, when a sample is irradiated with light, a carrier is excited in the sample according to the number of photons, and an electronic state changes. The inventors find out that an emission amount of a secondary electron from the sample changes depending on density of the excited carrier.
[0030] Energy E.sub.ph [J] per photon is represented by (Equation 1).
[Equation 1]
E.sub.ph=h.Math.c/λ (Equation 1)
[0031] Here, h is a Planck constant (6.63×10.sup.−34 [Js]), c is a light speed (3.00×10.sup.8 [m/s]), and λ is a wavelength of light. When a pulse laser is used for excitation light of the carrier, an energy amount E.sub.pulse per light pulse is given by (Equation 2).
[Equation 2]
E.sub.pulse=W.sub.ave/f.sub.pulse (Equation 2)
[0032] Here, W.sub.ave is an average output of the pulse laser, and f.sub.pulse is an emission frequency of the pulse laser. Therefore, the number of photons N.sup.pulse.sub.ph per light pulse is given by (Equation 3).
[Equation 3]
N.sub.ph.sup.pulse=E.sub.pulse/E.sub.ph (Equation 3)
[0033] On the other hand, carrier density D.sup.Pixel.sub.carrier excited per unit pixel time when the electron beam is emitted is represented by (Equation 4).
[0034] Here, α(λ) is generation efficiency of the carrier, t.sub.1 is interval time between light pulse emissions, τ is carrier life expectancy, N.sub.shot is the number of light pulse emissions emitted per unit pixel time, and S is an emission area of the pulse laser. The carrier generation efficiency α(λ) takes a different value depending on a material.
[0035] In consideration of interaction with the secondary electron, an emission amount of the secondary electron emitted per unit pixel SE.sup.pixel.sub.elec is represented by (Equation 5).
[Equation 5]
SE.sub.elec.sup.pixel=β(E.sub.PE).Math.σ.Math.I.sub.p.Math.t.sub.pixel.Math.D.sub.carrier.sup.pixel (Equation 5)
[0036] Here, β(E) is an interaction coefficient with the secondary electron, and is a value that depends on an acceleration voltage of the electron beam E.sub.PE. σ is a secondary electron emission rate, I.sub.p is an emission current of the electron beam, and t.sub.pixel is the unit pixel time. The unit pixel time t.sub.pixel is defined as the time required for the electron beam to scan a region of the sample corresponding to one pixel of an SEM image.
[0037] As described above, the carrier density D.sup.pixel.sub.carrier excited by the emission of the pulse laser varies depending on the material, and further, the emission amount of the secondary electron SE.sup.pixel.sub.elec emitted by the emission of the electron beam changes depending on the carrier density D.sup.pixel.sub.carrier. Therefore, a difference in a change in the electronic state caused by the light emission in accordance with the material is detected with high sensitivity and quantitatively with the electron beam, thereby making it possible to visualize the difference in the material as image contrast. In order to achieve what is described above, it is important to control detection sampling that grasps a change in the number of photons interacting with the electron beam per unit time and the emission amount of the secondary electron under photoexcitation. A suitable detection sampling frequency f.sup.pixel.sub.samp for grasping the change in the emission amount of the secondary electron under the photoexcitation is given by (Equation 6).
[Equation 6]
f.sub.samp.sup.pixel>N.sub.shot/t.sub.pixel (Equation 6)
[0038] Here, N.sub.shot is the number of light pulse emissions per unit pixel time t.sub.pixel.
[0039] The carrier density D.sup.Pixel.sub.carrier shown as (Equation 4) includes the carrier life expectancy τ. By analyzing the emission amount of the secondary electron SE.sup.pixel.sub.elec (t.sub.i) in which the interval time t.sub.i between the light pulse emissions is defined as a control variable, a transient characteristic of the electronic state can be analyzed.
First Embodiment
[0040] A first embodiment describes an electron beam device that can control the emission amount of the secondary electron from a sample by electron beam emission by controlling the emission of intermittently emitted light pulse, and that can acquire a high contrast image.
[0041]
[0042] An electron beam 30 emitted from the electron gun 2 is focused by the electron lens 4, and then emitted to the sample 8. An emission position on the sample is controlled by the deflector 3. Emitted electrons emitted from the sample are detected by the detector 5. The device control unit 19 sets the control conditions of the electron optical system such as, specifically, an acceleration voltage, an emission current, a deflection condition, a detection sampling condition, and an electron lens condition.
[0043] The light pulse is emitted from the pulse light source 13. As the pulse light source 13, a laser that is driven at a pulse width of 1 μsec or less and an emission clock of 1 kHz or more, and that can output a single wavelength or multiple wavelengths in a region where an output wavelength is from an ultraviolet ray to a near infrared ray is used. The pulse light source 13 is controlled by the light pulse control unit 14 and the light pulse emission adjustment unit 15, and a control content thereof is set by the light pulse emission setting unit 21. Specifically, the light pulse control unit 14 controls a light pulse emission time width and light pulse emission interval time. As the light pulse emission interval time, a light pulse emission frequency or the number of light pulse emissions per unit time may be controlled. The light pulse emission adjustment unit 15 adjusts the intensity and wavelength of the light pulse to be emitted.
[0044] The light outputted from the pulse light source 13 is emitted to the sample 8 placed in a vacuum space of a housing 23 via a port 22 installed in the housing 23. Although not illustrated in the drawing, an adjustment mirror of an optical path for being able to irradiate the same position as the electron beam may be installed outside the housing 23 (an atmospheric pressure space). As illustrated in
[0045] A method of adjusting the intensity and wavelength of the light pulse emitted from the pulse light source 13 by the light pulse control unit 14 and the light pulse emission adjustment unit 15 will be described with reference to
[0046]
[0047]
[0048] As described above, a predetermined wavelength in accordance with a material is selected as the wavelength of the light pulse, and the light pulse emission interval time and the detection sampling frequency are controlled, thereby making it possible to change the emission amount of emitted electrons in a material-selective manner by the light pulse emission, and to improve the SEM contrast.
Second Embodiment
[0049] A second embodiment describes an electron beam device in which a difference signal or a difference image is formed from a difference value of detection signals by emitted electrons detected at two or more different light pulse emission interval times t.sub.i, and a feature amount of a sample is extracted from the difference signal or the difference image such that highly sensitive defect detection can be performed. The electron beam device of the second embodiment is the same as that of
[0050]
[0051]
[0052]
[0053] In this example, the observation state display unit 203 displays an SEM image (schematic diagram) of a crystal defect portion of SiC being observed by the electron beam device 1. For example, the acceleration voltage of the electron beam is set to 1.0 kV, the emission current is set to 300 pA, the scanning time per unit pixel is set to 300 ns, the wavelength of the light pulse is set to 375 nm, and the emission intensity of the light pulse is set to 1000 μW. The emission frequency of the light pulse f.sub.pulse under the light emission condition A is set to 10 MHz, and the emission frequency of the light pulse f.sub.pulse under the light emission condition B is set to 1 MHz. The detection sampling frequency is set to 100 MHz. A desired field of view is set by the observation state display unit 203, and the image is acquired by pressing a start button 208.
[0054] As illustrated in the observation state display unit 203, the sample includes a crystal defect portion 401 and a normal portion 402. The crystal defects in this example are stacked defects and have a triangular region. In the case of the light emission condition A, an amount of emitted electrons at an interface 403 between the crystal defect portion 401 and the normal portion 402 increases and the interface 403 becomes brightened, but in the case of the light emission condition B where the emission frequency of the light pulse is low, the contrast of the crystal defect interface 403 is lowered as compared with an emitted electron image acquired under the light emission condition A. Therefore, the interface 403 is extracted from the difference image obtained under the light emission condition A and the light emission condition B. A region that traps a light carrier, such as the interface of the stacked defect, is a location that can become a defect in electronic device application. As described above, according to the embodiment, it is possible to detect the feature amount extraction of the defect with high sensitivity from the difference image of the emitted electrons acquired under the emission conditions of two or more different light pulses. As an application example, an example of extracting the crystal defect interface from the difference image is shown, and it is also possible to extract a difference in materials as shown in the first embodiment.
Third Embodiment
[0055] A third embodiment describes a time resolution observation method that synchronizes the emission of the light pulse and the detection sampling of emitted electrons, and that controls an interval time t.sub.i(.sub.det) between a light pulse emission timing and a detection sampling timing.
[0056]
[0057]
[0058] These detection signals are imaged by using position information based upon the deflection signal, and an SEM image is formed for each interval time t.sub.i(det). The SEM image at the different interval time t.sub.i(det) is acquired, thereby making it possible to obtain a series of transient change images. As described above, the synchronization control unit 61 may obtain a series of transient change images by setting the different interval time t.sub.i(det) for each SEM image, and by performing the sampling once with respect to one light pulse emission. Alternatively, the synchronization control unit 61 may simultaneously generate a series of transient change images by performing the sampling with the different interval time t.sub.i(det) a plurality of times with respect to one light pulse emission.
[0059]
[0060] A start time 303 of time resolution, an end time 304 thereof, and a time step 305 thereof can be set in a transient analysis condition setting unit 302. The start time 303 and the end time 304 are set based upon an oscillation timing of the light pulse, and in the time step 305, a value that is an integral multiple of the setting unit time of the interval time t.sub.i(det) set by the SEM image acquisition condition setting unit 206 can be set.
[0061] Based upon the setting value in the transient analysis condition setting unit 302, the interval time t.sub.i(det) is controlled from the start time 303 to the end time 304 with the time step 305 (that is, in the example of
[0062] An image (schematic diagram) being observed by the electron beam device 1′ is displayed on the observation state display unit 203, a desired field of view is set on the observation state display unit 203, and the image is acquired by pressing the start button 208.
[0063]
[0064] According to the embodiment, the interval time t.sub.i(det) between the light pulse emission timing and the detection sampling timing can be controlled, and the transient change image of the electronic state and the excitation carrier can be acquired by the SEM image in which the interval time t.sub.i(det) is changed.
Fourth Embodiment
[0065] A fourth embodiment describes an electron beam device in which the detection signal is acquired by changing the light pulse emission interval time t.sub.i (reciprocal of the light pulse emission frequency f.sub.pulse) and the detection signal obtained at each emission interval time t.sub.1 is plotted to calculate a time constant of a sample. A configuration of the electron beam device of the embodiment is the same as that of the first embodiment or the second embodiment, and the time chart of the deflection signal, the light pulse, and the detection sampling control is also the same as that of
[0066]
[0067] In the embodiment, a transient process of the sample is automatically measured for time constant measurement. Specifically, in order to analyze a transient process of the electronic state due to the light pulse emission, dependence of the light pulse emission interval time t.sub.i of the emission amount of emitted electrons by the light pulse emission is acquired. Therefore, the light pulse emission interval time t.sub.i is set. A detection time range of the transient process is set with a shortest time 501 and a longest time 502. Based upon setting values thereof, the light pulse emission interval time t.sub.i is changed from the shortest time 501 to the longest time 502. A time interval step 503 during this time can be set. Based on the setting values thereof, the light pulse emission interval time t.sub.i is controlled from the shortest time 501 to the longest time 502 with the time interval step 503 (that is, in the example of
[0068] Since the light pulse emission interval time t.sub.i when the signal amount of emitted electrons detected at each light pulse emission interval time t.sub.i is 68% lower than the maximum detection signal amount is the time constant of the sample, the device control unit 19 obtains the time constant of the sample from the time constant graph and displays the obtained time constant on a time constant display unit 505. The time constant measurement starts by pressing an automatic measurement button 209, and the SEM image under the current observation condition is displayed on the observation state display unit 203.
[0069]
[0070] According to the embodiment, the emitted electrons acquired under a plurality of light pulse emission conditions having different light pulse emission interval time t.sub.i are plotted by each pulse emission interval time t.sub.i, whereby the time constant measurement reflecting a sample structure can be performed.
Fifth Embodiment
[0071] A fifth embodiment describes a highly sensitivity defect detection inspection method that detects emitted electrons emitted when light pulses having different wavelengths are emitted, acquires a difference between detection signals at the respective wavelengths, and extracts a feature amount of a sample from a difference image formed by a difference value. A basic configuration of an electron beam device that executes the highly sensitivity defect detection inspection method is the same as that of the first, second, or fourth embodiment, and the time chart of the deflection signal, the light pulse, and the detection sampling control is also the same as that of
[0072] The highly sensitivity defect detection inspection method of the embodiment will be described with reference to
[0073] According to the embodiment, an image reflecting a value of the absorption coefficient for each wavelength can be acquired, and the contrast of the SEM image can be selectively improved by irradiating a semiconductor pattern with light having different wavelengths.
[0074] While the present invention is specifically described above based upon the embodiments, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit thereof. For example, while the first and second embodiments, and the fourth and fifth embodiments are described as being performed by the electron beam device illustrated in
REFERENCE SIGNS LIST
[0075] 1, 1′: electron beam device [0076] 2: electron gun [0077] 3: deflector [0078] 4: electron lens [0079] 5: detector [0080] 6: XYZ stage [0081] 7: sample holder [0082] 8: sample [0083] 9: electron gun control unit [0084] 10: deflector control unit [0085] 11: detection control unit [0086] 12: electron lens control unit [0087] 13: pulse light source [0088] 14: light pulse control unit [0089] 15: light pulse emission adjustment unit [0090] 16: main console [0091] 17: synchronization processing unit [0092] 18: image signal processing unit [0093] 19: device control unit [0094] 20: image display unit [0095] 21: light pulse emission setting unit [0096] 22: port [0097] 23: housing [0098] 30: electron beam [0099] 31: adjustment mirror [0100] 32: flipper mirror [0101] 33: light amount variable filter [0102] 34, 35, 36: light source [0103] 41: antireflection film [0104] 42: resist [0105] 61: synchronization control unit [0106] 201: display unit [0107] 202: difference image display unit [0108] 203: observation state display unit [0109] 206: SEM image acquisition condition setting unit [0110] 302: transient analysis condition setting unit [0111] 504: time constant graph display unit