Method for folding flat, non-rigid materials to create rigid, three-dimensional structures
09803826 · 2017-10-31
Assignee
Inventors
Cpc classification
F21V1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure provides a cover for a light source and a method for making a cover for a light source.
Claims
1. A cover for a light source comprising: a non-rigid material including: a first outer side and a third outer side, wherein said first and third outer sides are spaced a distance apart, are parallel, and are of substantially the same length, a second outer side and a fourth outer side, wherein said second and fourth outer sides are spaced a distance apart, are parallel, and are of substantially the same length, a first group of parallel score lines comprising a plurality of score lines which traverse the material between the second outer side and the fourth outer side being parallel and adjacent to the first and third outer sides, further being equally spaced apart relative to each other and relative to the first and third outer sides, a second group of parallel score lines comprising a plurality of score lines which traverse the material between the first outer side and the third outer side, are parallel to the second outer side and fourth outer side, and are spaced equal distances apart relative to each other and relative to the first and third outer sides, and a third group of score lines comprising a plurality of score lines which traverse the material between the first outer side and the third outer side, wherein the score lines are digitally created and identify locations for a plurality of mountain and valley folds, wherein said folds create a rigid three-dimensional light source cover.
2. The cover of claim 1 wherein the rigid three-dimensional light source cover comprises a single piece of non-rigid material.
3. The cover of claim 1 wherein the non-rigid material is selected from the group consisting of paper, cardboard, synthetic material, and cotton paper.
4. The cover of claim 1 wherein the non-rigid material has digitally created and marked score lines to identify locations for said folds, and wherein the non-rigid material provides an expanded and compressed three-dimensional shape.
5. The cover of claim 1, wherein the cover comprises a geometry selected from the group consisting of: torus, a substantially spherical shape, and a substantially oblong shape.
6. The cover of claim 3 wherein the rigid three-dimensional light source cover comprises a single piece of non-rigid material.
7. The cover of claim 6 wherein the non-rigid material has digitally created and marked score lines to identify locations for said folds.
8. The cover of claim 1, wherein the cover comprises a base and an upper support.
9. A method of making a cover for a light source comprising: marking score patterns on a flat non-rigid material, wherein the non-rigid material includes a first outer side and a third outer side, wherein said first and third outer sides are spaced a distance apart, are parallel, and are of substantially the same length, a second outer side and a fourth outer side, wherein said second and fourth outer sides are spaced a distance apart, are parallel, and are of substantially the same length, a first group of parallel score lines comprising a plurality of score lines which traverse the material between the second outer side and the fourth outer side being parallel and adjacent to the first and third outer sides, further being equally spaced apart relative to each other and relative to the first and third outer sides, a second group of parallel score lines comprising a plurality of score lines which traverse the material between the first outer side and the third outer side, are parallel to the second outer side and fourth outer side, and are spaced equal distances apart relative to each other and relative to the first and third outer sides, and a third group of score lines comprising a plurality of score lines which traverse the material between the first outer side and the third outer side; folding said non-rigid material with mountain and valley folds according to the score patterns into a rigid three-dimensional shape; attaching said three-dimensional shape to a base such that said three-dimensional shape is rigid in an X-Y plane and vertically flexible in a Z-direction; and attaching said three dimensional shape to a light source.
10. The method of claim 9, further comprising inserting a plurality of openings onto the non-rigid material, the plurality of openings to receive a string or a cord; and hanging said three-dimensional shape from a ceiling using the string or the cord in combination with the plurality of openings.
11. The method of claim 9, wherein the rigid three-dimensional shape comprises a single piece of non-rigid material.
12. The method of claim 9, wherein the non-rigid material is selected from the group consisting of paper, cardboard, synthetic material, and cotton paper.
13. The method of claim 9, wherein marking includes executing one or more digital computer programs to generate and mark the score patterns, and wherein the non-rigid material provides an expanded and compressed three-dimensional shape.
14. The method of claim 9, wherein the light source is comprised of light-emitting diode (LED) lights.
15. The method of claim 9 wherein marking includes executing one or more digital computer programs to generate and mark the score patterns.
16. The method of claim 9 wherein the light source is comprised of light-emitting diode (LED) lights.
17. The method of claim 11, further comprising attaching said three dimensional shape to an upper support disposed on top of the cover, the upper support configured to further support said three-dimensional shape in the Z-direction.
18. An apparatus for forming a three-dimensional structure comprising: a single, flat piece of non-rigid material including a first outer side and a third outer side, wherein said first and third outer sides are spaced a distance apart, are parallel, and are of substantially the same length, a second outer side and a fourth outer side, wherein said second and fourth outer sides are spaced a distance apart, are parallel, and are of substantially the same length, a first group of parallel score lines comprising a plurality of score lines which traverse the material between the second outer side and the fourth outer side being parallel and adjacent to the first and third outer sides, further being equally spaced apart relative to each other and relative to the first and third outer sides, a second group of parallel score lines comprising a plurality of score lines which traverse the material between the first outer side and the third outer side, are parallel to the second outer side and fourth outer side, and are spaced equal distances apart relative to each other and relative to the first and third outer sides, and a third group of score lines comprising a plurality of score lines which traverse the material between the first outer side and the third outer side, each score line comprising: a plurality of segments wherein a first segment begins at the first outer side, said plurality of segments proceeding at alternating angles of about 45° to every score line of the first group of score lines, and a last segment terminating at the third outer side.
19. An apparatus for forming a three-dimensional structure comprising: a single, flat piece of non-rigid material including: a first outer side and a third outer side, wherein said first and third outer sides are spaced a distance apart, are parallel, and are of substantially the same length; a second outer side and a fourth outer side, wherein said second and fourth outer sides are spaced a distance apart, are parallel, and are of substantially the same length; a first group of three parallel score lines which traverse the single flat piece of material from the second outer side to the fourth outer side being parallel and adjacent to the first outer side; a second group of three parallel score lines which traverse the single flat piece of material from the second outer side to the fourth outer side being parallel and adjacent to the first group of three parallel score lines; a third group of three parallel score lines which traverse the single flat piece of material from the second outer side to the fourth outer side being parallel and adjacent to the second group of three parallel score lines; a fourth group of three parallel score lines which traverse the single flat piece of material from the second outer side to the fourth outer side being parallel and adjacent to the third group of three parallel score lines and the third outer side; a fifth group of parallel score lines comprising a plurality of score lines which traverse the single flat piece of material from the first outer side to the third outer side, are parallel to the second outer side and fourth outer side, and are spaced equal distances apart relative to each other; and a sixth group of score lines comprising a plurality of score lines which traverse the single flat piece of material from the first outer side to the third outer side, each score line comprising: a first segment proceeding from the first outer side to a first line of the first group of three parallel score lines at a substantially 45° angle to the first outer side; a second segment proceeding from the first line of the first group of three parallel score lines to a second line of the first group of three parallel score lines at a substantially 45° angle such that the first segment and second segment form a substantially 90° angle; a third segment proceeding from the second line of the first group of three parallel score lines to a third line of the first group of three parallel score lines at a substantially 45° angle such that the third segment and second segment form a substantially 90° angle; a fourth segment proceeding from the third line of the first group of three parallel score lines to a first line of the second group of three parallel score lines at a substantially 45° angle such that the fourth segment and third segment form a substantially 90° angle; a fifth segment proceeding from the first line of the second group of three parallel score lines to a second line of the second group of three parallel score lines at a substantially 45° angle such that the fifth segment and fourth segment form a substantially 90° angle; a sixth segment proceeding from the second line of the second group of three parallel score lines to a third line of the second group of three parallel score lines at a substantially 45° angle such that the sixth segment and fifth segment form a substantially 90° angle; a seventh segment proceeding from the third line of the second group of three parallel score lines to a first line of the third group of three parallel score lines at a substantially 45° angle such that the seventh segment and sixth segment form a substantially 90° angle; an eighth segment proceeding from the first line of the third group of three parallel score lines to a second line of the third group of three parallel score lines at a substantially 45° angle such that the eighth segment and seventh segment form a substantially 90° angle; a ninth segment proceeding from the second line of the third group of three parallel score lines to a third line of the third group of three parallel score lines at a substantially 45° angle such that the ninth segment and eighth segment form a substantially 90° angle; a tenth segment proceeding from the third line of the third group of three parallel score lines to a first line of the fourth group of three parallel score lines at a substantially 45° angle such that the tenth segment and ninth segment form a substantially 90° angle; an eleventh segment proceeding from the first line of the fourth group of three parallel score lines to a second line of the fourth group of three parallel score lines at a substantially 45° angle such that the eleventh segment and tenth segment form a substantially 90° angle; a twelfth segment proceeding from the second line of the fourth group of three parallel score lines to a third line of the fourth group of three parallel score lines at a substantially 45° angle such that the twelfth segment and eleventh segment form a substantially 90° angle; and a thirteenth segment proceeding from the third line of the fourth group of three parallel score lines to the third outer side at a substantially 45° angle such that the thirteenth segment and twelfth segment form a substantially 90° angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features of this disclosure, and the manner of attaining them, will become more apparent and the disclosure itself will be better understood by reference to the following description of embodiments of the disclosure taken in conjunction with the accompanying drawings.
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(13) Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present disclosure. The exemplifications set out herein illustrate an exemplary embodiment of the disclosure, in one form, and such exemplifications are not to be construed as limiting the scope of the disclosure in any manner.
DETAILED DESCRIPTION OF THE DRAWINGS
(14) The embodiments disclosed herein are not intended to be exhaustive or limit the disclosure to the precise form disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings.
(15) Referring first to
(16) Score pattern 100 is comprised of a plurality of score lines 104, also referred to as crease lines herein. Score lines 104, in some embodiments, are indentations made in non-rigid material 102 by a hand tool or by an automated device, such as a digital cutter. In other embodiments, score lines 104 are partial cuts in non-rigid material 102. Still in other embodiments, score lines 104 are a printed pattern made by ink or a substantially similar substance, such as graphite.
(17) As shown in
(18) Material 102 includes opposing sides 120, 122 which are parallel. In the embodiment shown, opposing sides 124, 126 are not parallel. In some embodiments, non-rigid material 102 has more or fewer than four sides. In some embodiments, all opposing sides are parallel. In other embodiments, no opposing sides are parallel. As shown by
(19) In some embodiments, score lines 104 can be made by a hand-held implement with a point. In other embodiments, a digital cutter may be used, either by itself or in combination with a hand-held implement, to imprint or mark score lines 104 without fully cutting through non-rigid material 102. In one exemplary embodiment, the digital cutter is a Graphtec digital vinyl cutter. Still referring to
(20) Referring now to
(21) In the embodiment shown, opposing sides 132, 134 are parallel and of the same length. Similarly, opposing sides 136, 138 are parallel and of the same length. In some embodiments, opposing sides 132, 134, 136, 138 can be parallel and of differing lengths. In other embodiments, opposing sides 132, 134, 136, 138 can be not parallel and of differing lengths. Still in other embodiments, opposing sides 132, 134, 136, 138 can be not parallel and of the same length.
(22) Still referring to
(23) Referring now to
(24) Referring now to
(25) In the embodiment of
(26) Referring now to
(27) Referring now to
(28) Referring now to
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(31) Still referring to
(32) Referring now to
(33) Referring now to
(34) Score pattern 190 includes diagonal score lines 204, which in the embodiment shown are folded as valley folds. As noted above, mountain folds refer to folds made which place portions of score pattern 190 upward relative to a plain formed by score pattern 190 in its two-dimensional form, and valley folds refer to folds made which place portions of score pattern 190 downward relative to a plain formed by score pattern 190 in its two-dimensional form.
(35) Referring now to
(36) Referring to
(37) Alternatively, if a flat two-dimensional piece of material was small and pattern 214 were printed on the small piece of material, possibly in different ratios and/or with fewer repeating units 216, 218, then a smaller and/or differently-shaped version of three-dimensional light covering 170 of
(38) Referring now to
(39) Referring now to
(40) Referring now to
(41) Referring now to
(42) Base 244 and upper support 246, in some embodiments, are comprised of the same material as covering 242, but in other embodiments either or both base 244 and upper support 246 are made of material more rigid than the material of light covering 242.
(43) Referring now to
(44) While this disclosure has been described as having an exemplary design, the present disclosure may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within the known or customary practice in the art to which this disclosure pertains.