MACHINE TOOL HAVING A GANTRY
20220055163 · 2022-02-24
Inventors
- Tobias HALTMEYER (Radolfzell, DE)
- Karl-Heinz RAFFKE (Aldingen, DE)
- Daniel GEMS (Talheim, DE)
- Claus EPPLER (Messstetten, DE)
Cpc classification
B23Q2039/002
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/15706
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/4857
PERFORMING OPERATIONS; TRANSPORTING
B23Q39/04
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/15766
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q1/48
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/01
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine tool comprises a frame, which carries a fixed gantry for supporting at least one tool spindle. The gantry comprises a gantry recess, through which a working space is accessible. The one or more tool spindles on the gantry can each be moved vertically in a first direction and in a second direction orthogonal to the first direction. The machine tool further comprises a workpiece table with at least one location for supporting workpieces. The workpiece table is movable in translation in a third direction Y orthogonal to the first direction and the second direction. At least one tool magazine is associated with the at least one tool spindle tool spindle. Tools for tool changing can be fed through at least one magazine opening in the gantry. Tool changing between the one or more tool spindles and the at least one tool magazine takes place in a pick-up process.
Claims
1. A machine tool, comprising a frame, a fixed gantry, which is supported by the frame, for supporting one or more tool spindles, a workpiece table having at least one workpiece support location for supporting workpieces, one of more tool magazines associated with the one or more tool spindles, a gantry recess formed in the gantry, through which a working space is accessible, wherein the one or more tool spindles at the gantry can each be moved vertically in a first direction and in a second direction orthogonal to the first direction, wherein the workpiece table is translationally movable in a third direction orthogonal to the first direction and the second direction, wherein tools for tool changing can be fed through at least one magazine opening that is provided in addition to the gantry recess in the gantry, and wherein the tool change between the one or more tool spindles and the one of more tool magazines takes place in a pick-up process.
2. The machine tool of claim 1, wherein the workpiece table is pivotable about an axis parallel to the second direction, and wherein two mutually spaced, jointly controlled drives are provided for both the translatory movement and the pivoting movement of the workpiece table.
3. The machine tool of claim 1, wherein the one or more tool spindles consist of a first tool spindle and a second tool spindle that are arranged at the gantry, and wherein the workpiece table comprises a first workpiece support location, which is associated with the first tool spindle, and a second workpiece support location, which is associated with the second tool spindle.
4. The machine tool of claim 3, wherein the first tool spindle and the second tool spindle are movable together and synchronously in the second direction, and wherein a spindle distance is adapted to a distance between the first workpiece support location and the second workpiece support location.
5. The machine tool of claim 3, wherein the workpiece table comprises two mutually offset and driven rotary tables, the axes of rotation of which being perpendicular to the pivot axis of the workpiece table, and wherein the first tool spindle is associated with a first rotary table and the second tool spindle is associated with a second rotary table.
6. The machine tool of claim 5, wherein the first tool spindle and the second tool spindle are movable in the second direction on the gantry in such a way that the first tool spindle, departing from its primary working position with association with the first rotary table, is movable in the direction towards the second rotary table into a secondary working position, when the second tool spindle is moved away from the second rotary table, and the second tool spindle, departing from its primary working position with association with the second rotary table, is movable in the direction towards the first rotary table into a secondary working position, when the first tool spindle is moved away from the first rotary table.
7. The machine tool of claim 1, wherein at least one tool magazine of the one of more tool magazines extends, at least sectionally, into the magazine opening in the gantry.
8. The machine tool of claim 1, wherein at least one tool magazine of the one of more tool magazines is located in a tool change area outside the working space, and wherein each of the one or more tool spindles is movable between a working position in the working space and a tool changing position in the tool change area.
9. The machine tool of claim 8, wherein a first tool magazine of the one of more tool magazines is arranged in a first tool change area and a second tool magazine of the one of more tool magazines is arranged in a second tool change area, and wherein the working area is arranged between the first tool change area and the second tool change area.
10. The machine tool of claim 9, wherein the one or more tool spindles consist of a first tool spindle and a second tool spindle, wherein the first tool spindle and the second tool spindle are movable independently of one another in the second direction for tool changing, wherein the first tool spindle is movable between the working area and the first tool change area, and wherein the second tool spindle is movable between the working area and the second tool change area.
11. The machine tool of claim 8, wherein each of the one or more tool spindles is vertically movable in the tool change area to change a machining tool, and wherein at least one tool location of the one of more tool magazines is vertically accessible from above for the associated tool spindle.
12. The machine tool of claim 1, wherein the one of more tool magazines are configured as chain magazines.
13. The machine tool of claim 1, wherein a first tool magazine of the one of more tool magazines is arranged above a first longitudinal guide and a second tool magazine of the one of more tool magazines is arranged above a second longitudinal guide for the workpiece table.
14. The machine tool of claim 1, wherein at least one of the one of more tool magazines, together with a further tool magazine that is arranged in the same tool change area, forms a magazine arrangement with two magazines, which are offset from one another in such a way that each of the two magazines of the magazine arrangement is accessible for the associated tool spindle from above.
15. The machine tool of claim 14, wherein the magazine arrangement comprises, with respect to the working space, an upper magazine and a lower magazine, and wherein the lower magazine is offset from the upper magazine in the direction towards the working space.
16. The machine tool of claim 1, wherein the workpiece table has at least one location for supporting at least one pallet.
17. The machine tool of claim 16, wherein for the workpiece change a pallet changer is provided, which is arranged to be coupled to the frame on a side facing away from the gantry.
18. The machine tool of claim 17, wherein the workpiece table has two locations, for supporting a pallet each, wherein the pallet changer is configured to receive two pallets from the two locations of the workpiece table and to deliver two pallets to the two locations of the workpiece table, and wherein the pallet changer has a transfer unit, which can be pivoted about a vertical axis and has four coupling locations, which are each arranged to be coupled to a pallet to exchange pallets between the workpiece table and a loading position on the pallet changer.
19. The machine tool of claim 17, wherein the workpiece table is movable in the third direction into a transfer position, wherein in the transfer position a transfer of pallets between the workpiece table and the pallet changer is enabled, and wherein the pallet changer is positionally fixed in the third direction in a state coupled to the frame.
20. The machine tool of claim 1, wherein the gantry defines an operator side of the machine tool, and wherein the side of the frame facing away from the gantry defines a loading side.
21. The machine tool of claim 20, wherein the gantry comprises at least a first gantry recess, through which the working space is accessible, and two magazine openings, through each of which at least one tool magazine of the one of more tool magazines is accessible.
22. The machine tool of claim 21, wherein the gantry further comprises two guide openings, through which an end face of longitudinal guides for moving the workpiece table in the third direction Y is accessible.
23. A machine tool, comprising a frame, a fixed gantry, which is supported by the frame, for supporting one or more tool spindles, a workpiece table having at least one workpiece support location for supporting workpieces, one of more tool magazines associated with the one or more tool spindles, a gantry recess formed in the gantry, through which a working space is accessible, wherein the one or more tool spindles at the gantry can each be moved vertically in a first direction and in a second direction orthogonal to the first direction, wherein the workpiece table is translationally movable in a third direction Y orthogonal to the first direction and the second direction, wherein a tool change between the one or more tool spindles and the one of more tool magazines takes place in a pick-up process, wherein the workpiece table is pivotable about an axis parallel to the second direction, and wherein two drives that are mutually spaced and jointly controlled are provided for any of the translatory movement and the pivoting movement of the workpiece table.
24. The machine tool of claim 23, wherein the drives for the translatory movement of the workpiece table are synchronously controlled, and wherein the drives for the pivot movement of the workpiece table are synchronously controlled.
25. The machine tool of claim 23, wherein the workpiece table is mounted at a first pivot bearing and a second pivot bearing spaced therefrom and extends therebetween as a cradle, and wherein a first drive of the two drives is associated with the first pivot bearing as a first swivel drive and a second drive of the two drives is associated with the second pivot bearing as a second swivel drive.
26. The machine tool of claim 23, wherein the workpiece table is mounted on and extends between a first longitudinal guide and a second longitudinal guide spaced therefrom, and wherein a first linear actuator is associated with the first longitudinal guide and a second linear actuator is associated with the second longitudinal guide.
27. The machine tool of claim 26, wherein two side struts extend between the gantry and the frame, and wherein the first longitudinal guide and the second longitudinal guide for the workpiece table are arranged between the two side struts.
28. The machine tool of claim 27, wherein the two side struts each have a first node with a spindle side of the gantry and a second node with a support side of the frame.
29. The machine tool of claim 27, wherein the two side struts each couple to the frame at a raised side profile thereof.
30. The machine tool of claim 29, wherein the frame comprises two raised side profiles, which are raised relative to guide rails of the longitudinal guides on the frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0067] Further features and advantages of the present disclosure are disclosed by the following description of a plurality of preferred embodiments, with reference to the drawings, wherein:
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
EMBODIMENTS
[0075]
[0076] In
[0077] The gantry 16 supports a first tool spindle 46 and a second tool spindle 48. Accordingly, at least in the embodiment illustrated in
[0078] In
[0079] It is understood that the coordinate system X-Y-Z and the axis designations and directions used herein are merely of exemplary nature and serve primarily illustrative purposes. They are therefore not to be understood to be limiting. It will therefore be understood that other coordinate systems and axis designations are also usable to describe the relationships between the components of the machine tool 10. The person skilled in the art may apply conceptual transformations to convert such coordinate systems into one another. Further, in the context of the present disclosure, ordinal numbers and/or enumerations (first, second, etc. elements) are used primarily for illustrative and distinguishing purposes and are therefore not to be understood in a limiting manner. Ordinal numbers do not necessarily imply a qualitative or quantitative order.
[0080] The first tool spindle 46 has a spindle axis 64 and a tool holder 70, which can be driven for rotation about the spindle axis 64, see also
[0081] A Z-guide 82 extends between the tool spindle 46 and the carriage 50. A Z-guide 84 extends between the tool spindle 48 and the carriage 52. Both the carriage 50 and the carriage 52 are mounted on a guide 88 on the gantry 16, which extends in the X-direction (second direction). Furthermore, in
[0082] The machine tool 10 further comprises a workpiece table 100, which is arranged at least sectionally, for instance largely or completely, in the working space 38. In the exemplary embodiment according to
[0083] By way of example, the rotary tables 118, 120 each support a pallet 122, 124. The pallets 122, 124 function as workpiece carriers. The pallets 122, 124 may hold at least one workpiece that is secured to the pallet. Loading workpieces may comprise handling the pallets 122, 124, that is, loading the locations 114, 116 with pallets 122, 124, which are in turn loaded with workpieces. It will be understood that the machine tool 10 can in principle be operated without such pallets. Workpieces may be supported directly on the rotary tables 118, 120. Nevertheless, the pallets 122, 124 may facilitate an automated workpiece change. When the pallets 122, 124 are loaded with workpieces outside of the working space 38, non-productive times may be reduced. The pallets 122, 124 have coupling pieces 126, 128, compare
[0084] The rotary tables 118, 120 are pivotable and/or rotatable about axes 130, 132. The axes 130, 132 are also referred to as C-axes. In the orientation of the workpiece table 100 (the cradle 102) shown in
[0085] In
[0086] The carriages 140, 142 also each accommodate a swivel drive 154, 156 as well as a pivot bearing 158, 160 for the swivel movement of the workpiece table 100, which is arranged as a cradle 102, about the swivel axis 144. Thus, two fundamentally independent drives, which are controlled synchronously, are also available for this degree of freedom. This configuration also contributes to the fact that, despite the considerable X-extension of the workpiece table 100 between the two carriages 140, 142, a highly precise movement and consequently a precise machining is possible. The two swivel drives 154, 156 allow high angular accelerations and angular velocities, at least in exemplary embodiments.
[0087] The carriages 140, 142 are each mounted on a longitudinal guide 162, 164 extending in the Y-direction. The longitudinal guides 162, 164 include guide rails 166, 168. The frame 12 supports the longitudinal guides 162, 164. The longitudinal guides 162, 164 are disposed within the side profiles 32, 34 of the frame. The longitudinal guides 162, 164 are adjacent the side profiles 32, 34.
[0088] In
[0089] The tool magazines 176, 178 are exemplarily configured as chain magazines, for instance as circulating chain magazines. Accordingly, suitable drives are provided for the tool magazines 176, 178. The tool magazines 176, 178 extend at least partially into magazine openings 192, 194 in the gantry 16, compare also
[0090] According to another exemplary embodiment, the gantry 16 further comprises guide openings 198, 200, compare again
[0091] The work area 38 is accessible and visible through the central gantry recess 36. However, at least in exemplary embodiments, it is not intended to accomplish a workpiece change through the gantry recess 36. Instead, the workpiece change may be accomplished through the opposite side of the frame 12. Accordingly, the side of the machine tool 10 formed by the gantry 16 may be referred to as the operator side 206 and the side of the frame 12 facing away therefrom may be referred to as the loading side 208, at least in the example embodiment shown in
[0092] At least in an exemplary embodiment, the tool change between the tool spindles 46, 48 and the tool magazines 176, 178 is performed without additional handling technology in the form of grippers, transfer units, robots, and similar mechanisms. Instead, the tool spindles 46, 48 are configured to perform a tool change using a pick-up process. To this end, the tool magazines 176, 178 are configured to provide vertical accessibility for the tool spindles 46, 48.
[0093] The tool spindles 46, 48 are not movable in the third direction (Y-direction). However, the tool magazines 176, 178, which are exemplarily configured as chain magazines, can be driven in such a way that a currently desired tool location 182, 184 can be provided in the required Y-position. However, the tool spindles 46, 48 are movable in the first direction (vertical) and the second direction (horizontal). In this way, for example, the first tool spindle 46 can move from its primary work area 212 (compare
[0094] For the tool change, the two tool spindles 46, 48 leave their “forced coupling” with constant spindle distance 68. In certain embodiments, the two tool spindles can be moved separately and independently of each other. If desired tools are mounted at the tool receptacles 70, 72, synchronous machining can in turn be performed as required in the control-coupled state with constant spindle distance 68.
[0095] By way of example,
[0096] With reference to
[0097] The pallet changer 230 includes a frame base 232 that can be moved toward an end face 234 of the frame 12 in the third direction (Y-direction). Accordingly, the frame base 232 may comprise a chassis or guide units for Y movement. In an exemplary embodiment, the pallet changer 230 includes two locations 236, 238 that support pallets 244, 246 for pallet exchange. Accordingly, the pallets 244, 246 may be loaded with workpieces that are yet to be processed. The pallets 244, 246 correspond generally to the previously elucidated pallets 122, 124 on the workpiece table 100. The pallets 122, 124 and the pallets 244, 246 are interchangeable for workpiece exchange. The pallets 122, 124, 244, 246 each have a coupling piece 126, 128, 248, 250 on one of their end faces, which can be engaged by the pallet changer 230.
[0098] For the actual exchange movement (exchange of the pallets 122, 124 with the pallets 244, 246), it is not necessary to move the frame base 232 of the pallet changer 230 in the third direction (Y-direction) relative to the frame 12 of the machine tool 10. Instead, the workpiece table 100 can move in the Y-direction to a workpiece exchange position, in which the workpiece table 100 is adjacent to the pallet changer 230, compare
[0099] The transfer unit 254 has a total of four coupling locations 262, 264, 266, 268 so that a total of four pallets 122, 124, 244, 246 can be gripped and transferred by the transfer unit 254 via their coupling pieces 126, 128, 248, 250. By way of example, the pallets 122, 124, 244, 246 are lifted (Z-movement) by the transfer unit 254 and rotated 180° about the pivot axis 270 (compare
[0100] With reference to
[0101] In a manner basically described hereinbefore, a first tool magazine 176 is associated with the first spindle 46 and a second tool magazine 178 is associated with the second spindle 48. However, the tool magazines 176, 178 are each associated with a magazine arrangement 282, 284. In addition to the tool magazine 176, the magazine arrangement 282 comprises a further tool magazine 276. In addition to the tool magazine 178, the magazine arrangement 284 comprises a further tool magazine 278. Similarly to the tool magazines 176, 178, the tool magazines 276, 278 comprise tool locations for providing or supporting tools.
[0102] The tool magazines 176, 178, 276, 278 are configured such that the first tool spindle 46 can approach both the tool magazine 176 and the tool magazine 276 to change tools therein using the pick-up process. Similarly, the second tool spindle can approach both the tool magazine 178 and the tool magazine 278 to change tools there using the pick-up process.
[0103] Since the tool spindles 46, 48 are not movable in the third direction (Y-direction), the two tool magazines 176, 276 of the magazine arrangement 282 as well as the two tool magazines 178, 278 of the magazine arrangement 284 are each offset from each other in the X-direction (second direction). The offset is adapted to the dimensions of the tool spindles 46, 48 so that tool locations of the tool magazines 176, 178, 276, 278 are accessible vertically (in the Z-direction) for the respectively associated tool spindle 46, 48. The respective lower tool magazine 276, 278, seen from the frame 12, is slightly offset with respect to the respective upper tool magazine 176, 178 in the direction towards the working area.
[0104] Furthermore, in addition to the magazine openings 192, 194 in the gantry 36 for the tool magazines 176, 178 already described, the embodiment illustrated with reference to
[0105] In this way, there is no need to change tools through the gantry recess 36. Accordingly, the tool change area 220, 222 may be separated from the work area 38 by walls or the like. The tool spindles 46, 48 are configured as pick-up spindles and can bypass or otherwise overcome such walls.
[0106]
[0107]
[0108] Starting from this normal operating mode,
[0109] There is now sufficient space in the second direction (X-direction) on the member 18 of the gantry 16 so that the first tool spindle 46 can now leave its original primary work area 212 (compare