Shaft supporting unit and manufacturing method thereof

Abstract

A shaft supporting unit 15A supports a shaft of a pivoting body with capacity of pivot movement. A lower block 58A has a lower recess with a semicircular column shape, and is configured to support the shaft from beneath. A lower bush 59 has a semi-cylindrical shape, is located in the lower recess, and is configured to slide the shaft on it. The shaft supporting unit 15A does not abut an upper side of the shaft when the pivoting body pivots. An upper block 56A is configured to cover above the shaft, and has an upper recess with a predetermined gap between it and the shaft.

Claims

1. A method for manufacturing first and second shaft supporting units, each of the first and second shaft supporting units to be used for supporting a shaft of a pivoting body with a capacity of pivot movement and comprising a lower block having a lower recess with a semicircular column shape, and configured to support the shaft from beneath, and a lower bush having a semi-cylindrical shape, located in the lower recess, and configured to have the shaft slide thereon, each of the first and second shaft supporting units not abutting an upper side of the shaft when the pivoting body pivots, the method comprising: making an upper face of a first block to contact with an upper face of a second block, and fixing the first block to the second block to form a workpiece block; forming a penetrating hole with a circular column shape to the workpiece block, so as to form the lower recess to each of the first and second blocks; and using the first block as the lower block of the first shaft supporting unit, and using the second block as the lower block of the second shaft supporting unit, so as to manufacture the first and second shaft supporting units.

2. The method as claimed in claim 1, wherein each of the first and second shaft supporting units further comprises an upper block covering above the shaft, the upper block having an upper recess with a predetermined gap between the upper recess and the shaft.

3. The method as claimed in claim 2, wherein no bush for sliding the shaft thereon is located in the upper recesses of the upper blocks.

4. The method as claimed in claim 1, wherein a second penetrating hole is formed to each of the first and second blocks, each of the second penetrating holes configured to insert a fixing member therethrough so as to fix the lower block when in use; and the first and second blocks are fixed by inserting a fixing member through the second penetrating holes.

5. A method for manufacturing first and second shaft supporting units, each of the first and second shaft supporting units to be used for supporting a shaft of a pivoting body with a capacity of pivot movement and comprising a lower block having a lower recess with a semicircular column shape, and configured to support the shaft from beneath, a lower bush having a semi-cylindrical shape, located in the lower recess, and configured to have the shaft slide thereon, and an upper block covering above the shaft, the upper block having an upper recess with a predetermined gap between the upper recess and the shaft, each of the first and second shaft supporting units not abutting an upper side of the shaft when the pivoting body pivots, the method comprising: making a lower face of a first block contact with a lower face of a second block, and fixing the first block to the second block to form a workpiece block; forming a penetrating hole with a column shape to the workpiece block, so as to form the upper recess to each of the first and second blocks; and using the first block as the upper block of the first shaft supporting unit, and using the second block as the upper block of the second shaft supporting unit, so as to manufacture the first and second shaft supporting units.

6. The method as claimed in claim 5, wherein a second penetrating hole is formed to each of the first and second blocks, each of the second penetrating holes configured to insert a fixing member therethrough so as to fix the upper block to the lower block when in use; and the first and second blocks are fixed by inserting a fixing member through the second penetrating holes.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIGS. 1 and 2 show a side view and a perspective view of an apparatus 10Z respectively.

(2) FIG. 3 shows a back view of bearing units 15Y and 15Z.

(3) FIG. 4 shows a side view of the bearing unit 15Z.

(4) FIGS. 5 and 6 show a bottom view and a VI-VI section view of an upper bush 57 respectively.

(5) FIGS. 7 and 8 show a plan view and a VIII-VIII section view of an upper block 56Z respectively.

(6) FIGS. 9 and 10 show a plan view and a X-X section view of a lower bush 59 respectively.

(7) FIGS. 11 and 12 show a plan view and a XII-XII section view of a lower block 58Z respectively.

(8) FIGS. 13 and 14 show a plan view and a sectional side view of the bearing unit 15Z respectively.

(9) FIG. 15 shows a sectional side view of a procedure for manufacturing the bearing unit 15Z.

(10) FIGS. 16 and 17 show perspective views of an apparatus 10A.

(11) FIG. 18 show a side view of a shaft supporting unit 15A.

(12) FIGS. 19 and 20 show a plan view and a XX-XX section view of an upper block 56A respectively.

(13) FIG. 21 shows a plan view of a lower block 58A.

(14) FIGS. 22 and 23 show a plan view and a sectional side view of the shaft supporting unit 15A respectively.

(15) FIGS. 24 and 25 show sectional side views of procedures for manufacturing the shaft supporting units 15A and 15B.

(16) FIG. 26 shows a side view of an upper block 56C.

DESCRIPTION OF EMBODIMENTS

Embodiment 1: Shaft Supporting Unit and Apparatus Having It

(17) An apparatus 10A shown in FIG. 16 is a press forming apparatus. Description may be omitted for common configure to the apparatus 10Z. The apparatus 10A includes the followings. A pivoting body 14. It has a shaft 41, and is configured to pivot around the shaft 41. A pivoting range of the pivoting body 14 is relatively narrow, normally 7 degrees or less, and not exceeding 30 degrees. A pivoting velocity of the pivoting body 14 is relatively slow, and not exceeding 20 reciprocations per minute. Shaft supporting units 15A and 15B. They are configured to support the shaft 41 of the pivoting body 14 with capacity of pivot movement.

(18) As shown in FIG. 17, the shaft supporting unit 15A has an upper block 56A and a lower block 58A. The shaft supporting unit 15B has a mirror image shape of the shaft supporting unit 15A, and has an upper block 56B and a lower block 58B.

(19) The lower blocks 58A and 58B is fixed to a base 11, not shown, by using fixing members such as bolts. When the apparatus 10A is assembled, the shaft 41 of the pivoting body 14 is mounted on the lower blocks 58A and 58B. Then, the upper blocks 56A and 56B are mounted on the lower blocks 58A and 58B on which the shaft 41 is mounted, and fixed by using fixing members such as bolts.

(20) As shown in FIG. 18, a recess 61A, shown in FIG. 20, with a semicircular column shape is provided on a lower face, or a D side face, of the upper block 56A. A recess 81, shown in FIG. 20, with a semicircular column shape is provided on a upper face, or a U side face, of the lower block 58A. A lower bush 59 is fixed in it. Unlike the bearing unit 15Z, the shaft supporting unit 15A includes no upper bush. Lack of the upper bush eliminates necessity of the flat head bolt for fixing the upper bush to the upper block 56A. This reduces the number of parts, and labor to assemble. This enables to reduce manufacturing cost of the shaft supporting unit 15A. Also, there is no risk to drop the upper bush.

(21) As shown in FIGS. 19 and 20, the upper block 56A is made of steel, such as S45C or S50C, or the like, has a roughly rectangular parallelepiped shape with, e.g., 55 mm in width, or length along an L-R direction, 145 mm in span, or length along an F-B direction, and 35 mm in height, or length along a U-D direction, and includes bolt holes 62a to 62c. Unlike the upper block 56Z, the upper block 56A includes no positioning holes for positioning it referring to the lower block, and no female screw hole for fixing the upper bush. Absence of the positioning holes and the female screw hole reduces labor to process the upper block 56A. Also, lack of the female screw hole enables to make the height, or the length along the U-D direction, smaller than that of the upper block 56Z.

(22) As shown in FIG. 21, the lower block 58A is made of steel, such as S45C or S50C, or the like, has a roughly rectangular parallelepiped shape with, e.g., 55 mm in width, 165 mm in span, and 50 mm in height, and includes female screw holes 86 and 83a to 83c, positioning holes 84a and 84b, and bolt holes 82a to 82c. Unlike the lower block 58Z, the lower block 58A includes no positioning holes for positioning the upper block. This reduces labor to process the lower block 58A.

(23) As shown in FIGS. 22 and 23, knock pins 54a and 54b, not shown, position the lower block 58A referring to the base 11, and bolts 52a to 52c fix the lower block 58A to the base 11. This enables to position the recess 81 referring to the base 11 with extreme accuracy.

(24) In contrast, the upper block 56A is fixed to the lower block 58A by using bolts 53a to 53c, without being positioned by using knock pins. Thus, the positioning accuracy of the recess 61A is not so high.

(25) When the pivoting body 14 pivots, the shaft 41 is supported by the lower block 58A via the lower bush 59. An inner radius of the recess 61A is slightly, e.g., 0.25 mm, greater than an outer radius of the shaft 41. This generates a predetermined gap between the recess 61A and the shaft 41. In other words, an inner face of the recess 61A does not abut the shaft 41 while the apparatus 10A is active.

(26) In contrast, the inner face of the recess 61A may abut the shaft 41 while the apparatus 10A is inactive, e.g., the whole apparatus 10A is slanted or inverted in order to inspect or to maintain the apparatus 10A, or to retract the apparatus 10A from a manufacturing line when various products are produced.

(27) In this case, the shaft 41 abuts the recess 61A, and thereby lift of the shaft 41 is restrained.

(28) In this manner, the shaft 41 abuts the recess 61A only when the pivoting body 14 does not pivot. The inner face of the recess 61A functions only as a restraint face for restrain the shaft 41 from lifting. Thus, lack of the upper bush does not generate wear caused by sliding the shaft 41 and the upper block 56A.

(29) The shaft 41 does not abut the recess 61A when the pivoting body 14 pivots. This eliminates necessity that the inner face of the recess 61A has an accurate semicircular column shape. Thus, positioning accuracy of the recess 61A may be low. No structure for improving the positioning accuracy is needed. This enables to reduce the number of parts, manufacturing steps, and assembling steps of the shaft supporting unit 15A, and thereby to restrain cost.

(30) Also, it is satisfactory that a surface roughness of the inner face of the recess 61A is a normal finishing or so. This enables to restrain manufacturing cost of the shaft supporting unit 15A.

(31) Unlike the bearing unit 15Z, the shaft hole portion formed by combining the recesses 61A and 81 is not required to have an accurate circular column shape. This eliminates necessity to unify the upper block 56A and the lower block 58A to form the recesses 61A and 81. Also, it removes requirement to give signs, such as matchmarks. This enables to simplify the manufacturing steps of the shaft supporting unit 15A, and to suppress cost. No management with pairing the upper block and the lower block is needed. This enables to reduce labor of management. No confirmation of signs such as matchmarks is required in assembling. This enables to shorten work hours.

Embodiment 2: Method for Manufacturing Shaft Supporting Unit

(32) Referring to FIG. 24, a preferable manufacturing method of the shaft supporting units 15A and 15B described in Embodiment 1 is described below.

(33) First, two blocks 28A and 28B with rectangular parallelepiped shapes are prepared. The lower block 58A is made from the block 28A, and the lower block 58B is made from the block 28B.

(34) Next, each of the two blocks 28A and 28B is processed to form the bolt holes 82a to 82c, the female screw holes 83a to 83c, and the positioning holes 84a to 84b.

(35) Then, as shown in FIG. 24, the block 28B is turned upside down, and mounted on the block 28A. Since the lower block 58B has a mirror image shape of the lower block 58A, the bolt holes 82a to 82c formed to the block 28B communicate the bolt holes 82a to 82c formed to the block 28A, respectively. Bolts 22a to 22c are inserted through the communicating bolt holes 82a to 82c, and screwed with nuts 24a to 24c. Thereby, the two blocks 28A and 28B are fixed and unified to form a workpiece block.

(36) And, the unified workpiece block is processed to form a penetrating hole with a circular column shape, so as to form the recess 81 to each of the blocks 28A and 28B.

(37) As this manner, the recesses are formed to the two lower blocks 58A and 58B in one step. This makes it efficient to manufacture the shaft supporting units 15A and 15B.

(38) It should be noted that the two lower blocks 58A and 58B manufactured in this manner are merely a lower block for L side and a lower block for R side. There is no need to use them for supporting the same shaft 41. Thus, no management with pairing the two lower blocks 58A and 58B is required.

(39) Moreover, the upper block to be combined with the lower block manufactured in this manner may be manufactured by the method described in Embodiment 3, or by other methods.

Embodiment 3: Method for Manufacturing Shaft Supporting Unit

(40) Referring to FIG. 25, a preferable manufacturing method of the shaft supporting units 15A and 15B described in Embodiment 1 is described below.

(41) First, two blocks 26A and 26B with rectangular parallelepiped shapes are prepared. The upper block 56A is made from the block 26A, and the upper block 56B is made from the block 26B.

(42) Next, each of the two blocks 26A and 26B is processed to form the bolt holes 62a to 62c.

(43) Then, as shown in FIG. 25, the block 26B is turned upside down, and the block 26A is mounted on it. Since the upper block 56B has a mirror image shape of the upper block 56A, the bolt holes 62a to 62c formed to the block 26B communicate the bolt holes 62a to 62c formed to the block 26A, respectively. Bolts 23a to 23c are inserted through the communicating bolt holes 62a to 62c, and screwed with nuts 25a to 25c. Thereby, the two blocks 26A and 26B are fixed and unified to form a workpiece block.

(44) And, the unified workpiece block is processed to form a penetrating hole with a column shape, so as to form the recess 61A to each of the blocks 26A and 26B.

(45) As this manner, the recesses are formed to the two upper blocks 56A and 56B in one step. This makes it efficient to manufacture the shaft supporting units 15A and 15B.

(46) It should be noted that the two upper blocks 56A and 56B manufactured in this manner are merely an upper block for L side and an upper block for R side. There is no need to use them for supporting the same shaft 41. Thus, no management with pairing the two upper blocks 56A and 56B is required.

(47) Moreover, the lower block to be combined with the upper block manufactured in this manner may be manufactured by the method described in Embodiment 2, or by other methods.

Embodiment 4: Alternative Example of Shaft Supporting Unit

(48) An upper block 56C, shown in FIG. 26, may be used as replacement of the upper block 56A in the shaft supporting unit 15A.

(49) The upper block 56C includes a recess 61C which has a roughly quadrangular prism shape, which is different from the shape of the recess 61A of the upper block 56A. The recess 61C approaches to the shaft 41 the most closely at three places, which are at an F side, a U side and a B side of the shaft 41. When the pivoting body 14 pivots, the recess 61C does not abut on the shaft 41. There are predetermined gaps, i.e. 0.25 mm, between the recess 61C and the shaft 41.

(50) As this manner, the shape of the upper recess is not limited to a semicircular column shape. It may be a quadrangular prism shape. Moreover, it may be a semi-elliptic column shape or other curved column shapes, or prism shape or other column shapes such as a V column shape.

(51) In any cases, the upper recess does not abut on the shaft 41 when the pivoting body 14 pivots. Preferably, there is a 0.2 mm or larger gap between the upper recess and the shaft 41 when the pivoting body 14 pivots. If the gap is narrower than it, the upper recess is likely to contact with the shaft when the pivoting body pivots.

(52) Preferably there may be one or more places where the gap between the upper recess and the shaft 41 when the pivoting body pivots is 0.5 mm or less, because a larger gap reduces effect to restrain lift of the shaft 41. More preferably, there may be two or more places where the gap between the upper recess and the shaft 41 is 0.5 mm or less.

(53) It should be noted that the recess 61C may be formed by the method described in Embodiment 3, or by other methods.

(54) The above described embodiment is an example to make understanding easier. The present invention is not limited to the example, and includes any modified, altered, added, or removed variations, without departing from the scope of the claims attached herewith. This can be easily understood by persons skilled in the art.

(55) For example, the shaft supporting unit according to the present invention may be used in any apparatuses with pivoting bodies. They are not limited to the press forming apparatus. It may be used in an extrusion molding apparatus, an injection molding apparatus or other apparatuses for forming various materials such as metal or plastic, or other machining apparatuses, a driving transmission apparatus, or other industrial equipments, or other apparatuses.

REFERENCE SIGNS LIST

(56) 10A and 10Z: apparatus; 11: base; 12: fixed die; 13 cylinder; 31 piston; 14 pivoting body; 41: shaft; 42: transmission block; 43: forming portion; 15A to 15C: shaft supporting unit; 15Y and 15Z: bearing unit; 51a and 51b: flat head bolt; 22a to 22c, 23a to 23c, 52a to 52c and 53a to 53c: bolt; 54a, 54b, 55a and 55b: knock pin; 56A to 56Z: upper block; 61A, 61Z and 81: recess; 62a to 62c and 82a to 82c: bolt hole; 64a, 64b, 84a, 84b, 85a and 85b: positioning hole; 66, 83a to 83c and 86: female screw hole; 57: upper bush; 71 and 91: countersink; 58A to 58Z: lower block; 59: lower bush; 20: workpiece; 24a to 24c and 25a to 25c: nut; and 26A to 26Z and 28A to 28Z: block.