STENT GRAFT HAVING EXTENDED LANDING AREA AND METHOD FOR USING THE SAME
20170304042 · 2017-10-26
Inventors
Cpc classification
A61F2/90
HUMAN NECESSITIES
A61F2002/061
HUMAN NECESSITIES
International classification
Abstract
A medical device for treating a target site within a lumen having an arcuate portion is provided. The medical device includes a first tubular portion comprising a proximal and distal end, and a second tubular portion comprising a proximal and distal end. A linking portion couples the first and second tubular portions, and an opening defined between the distal end of the first tubular portion and the proximal end of the second tubular portion. At least part of the linking portion is configured to conform to at least a portion of the arcuate portion of the lumen. Associated methods for using a medical device are also provided.
Claims
1-23. (canceled)
24. A medical device for treating a target site within a lumen having an arcuate portion and at least one branch lumen extending therefrom, said medical device comprising: a first tubular portion comprising a proximal end and a distal end, said first tubular portion formed of a continuous tube between the proximal and distal ends thereof, wherein the first tubular portion is self-expanding; a second tubular portion comprising a proximal end and a distal end, said second tubular portion formed of a continuous tube between the proximal and distal ends thereof, wherein the second tubular portion is self-expanding; and a resilient linking portion extending from the distal end of said first tubular portion to the proximal end of said second tubular portion thereby coupling said first and second tubular portions, the resilient linking portion consisting of a shape-memory material and comprising a preset, memorized arcuate configuration extending along, and biased towards, an arcuate axis in a relaxed state and configured to conform to at least a portion of the arcuate portion of the lumen, the resilient linking portion configured to be deflected away from the arcuate axis for delivery to the target site within a catheter and biased such that the resilient linking portion is configured to at least partially return to its preset, memorized arcuate configuration upon being deployed from the catheter at the target site; and an opening extending from the distal end of said first tubular portion to the proximal end of said second tubular portion, a central axis extending from the proximal end of said first tubular portion, through the opening, and to the distal end of said second tubular portion, wherein a length of the resilient linking portion from the distal end of said first tubular portion to the proximal end of said second tubular portion is less than a length of the opening taken about the central axis from the distal end of said first tubular portion to the proximal end of said second tubular portion, and wherein said opening is configured to align with the at least one branch lumen and facilitate fluid flow between the at least one branch lumen and the arcuate portion of the lumen.
25. The medical device of claim 24, wherein said resilient linking portion includes a structure selected from the group consisting of a filament, a fiber, a wire, a cord, a cable, a braid, a fabric, and a beam.
26. The medical device of claim 24, wherein said first and second tubular portions each comprises at least one layer of a metallic fabric material comprising a plurality of braided strands.
27. The medical device of claim 26, wherein said at least one layer of metallic fabric material comprises a shape memory alloy.
28. The medical device of claim 26, wherein said at least one layer of metallic fabric material comprises a plurality of layers of metallic fabric material, each of the plurality of layers of metallic fabric material comprising a tube formed from a plurality of braided strands.
29. The medical device of claim 26, wherein said first and second tubular portions each includes at least one layer of a metallic fabric material heat set in an expanded heat set configuration.
30. The medical device of claim 24, wherein said first tubular portion, said second tubular portion, and said resilient linking portion are integrally formed from a single tube of shape-memory material.
31. The medical device of claim 30, wherein said first tubular portion, said second tubular portion, and said resilient linking portion are formed from a single braided tube of metallic material.
32. The medical device of claim 24, wherein said first and second tubular portions are heat set in an expanded heat set configuration, and wherein said resilient linking portion is adjustable in length so as to adjust a distance between said heat set first and second tubular portions.
33. The medical device of claim 24, wherein a location of each of said resilient linking portion and said opening within the arcuate portion of the lumen is rotationally dependent on a location of the at least one branch lumen.
34. The medical device of claim 24, wherein the distal end of said first tubular portion and the proximal end of said second tubular portion extend in respective cross-sectional planes, and wherein the cross-sectional planes are spaced apart axially from one another by the resilient linking portion.
35. The medical device of claim 34, wherein a length between the cross-sectional planes along the central axis is greater than a length of the linking portion such that the cross-sectional planes intersect one another and the resilient linking portion.
36. The medical device of claim 34, wherein the cross-sectional planes extend at respective first and second angles less than perpendicular to the central axis, the first angle defined within the first tubular portion between the central axis and the cross-sectional plane at the distal end of the first tubular portion and the second angle defined within the second tubular portion between the central axis and the cross-sectional plane at the proximal end of the second tubular portion.
37. The medical device of claim 34, wherein a majority of the cross-sectional area of the opening at both the distal end of said first tubular portion and the proximal end of said second tubular portion extend within a respective cross-sectional plane of said first and second tubular portions.
38. The medical device of claim 24, wherein the circumference of the resilient linking portion is uniform along its length and between the distal end of said first tubular portion and the proximal end of said second tubular portion.
39. The medical device of claim 24, wherein the opening is entirely open between the distal end of the first tubular portion and the proximal end of the second tubular portion.
40. The medical device of claim 24, wherein said resilient linking portion, in the preset, memorized configuration, defines an arch shape from the distal end of said first tubular portion to the proximal end of said second tubular portion.
41. The medical device of claim 24, wherein said first and second tubular portions are each formed of a tube having continuous inner and outer surfaces defined about its entire circumference.
42. The medical device of claim 24, wherein the linking portion has radius of curvature defined along the arcuate axis in the preset, memorized configuration, and wherein the linking portion is configured to be deflected to a reduced radius of curvature and is biased to return to the radius of curvature in its preset, memorized arcuate configuration.
43. A medical device for treating a target site within a lumen having an arcuate portion and at least one branch lumen extending therefrom, said medical device comprising: a first tubular portion comprising a proximal end and a distal end, said first tubular portion formed of a continuous tube between the proximal and distal ends thereof, wherein the first tubular portion is self-expandable; a second tubular portion comprising a proximal end and a distal end, said second tubular portion formed of a continuous tube between the proximal and distal ends thereof, wherein the second tubular portion is self-expandable; and a resilient linking portion extending from the distal end of said first tubular portion to the proximal end of said second tubular portion thereby coupling said first and second tubular portions, the resilient linking portion comprising a preset, heat set, memorized arcuate configuration configured to conform to at least a portion of the arcuate portion of the lumen, the resilient linking portion configured to at least partially return to its preset, heat set, memorized arcuate configuration upon being deployed at the target site; and an opening extending from the distal end of said first tubular portion to the proximal end of said second tubular portion, a central axis extending from the proximal end of said first tubular portion, through the opening, and to the distal end of said second tubular portion, wherein a length of the resilient linking from the distal end of said first tubular portion to the proximal end of said second tubular portion is less than a length of the opening taken about the central axis from the distal end of said first tubular portion to the proximal end of said second tubular portion, and wherein said opening is configured to align with the at least one branch lumen and facilitate fluid flow between the at least one branch lumen and the arcuate portion of the lumen.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
[0016]
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[0027]
DETAILED DESCRIPTION OF THE INVENTION
[0028] The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.
[0029] Embodiments of the present invention provide a medical device for use in treating a target site within the body, such as excluding or occluding various vascular abnormalities, which may include, for example, excluding an aneurysm. The device may also be used as a graft for lining a lumen of a vessel. It is understood that the use of the term “target site” is not meant to be limiting, as the device may be configured to treat any target site, such as an abnormality, a vessel, an organ, an opening, a chamber, a channel, a hole, a cavity, or the like, located anywhere in the body. For example, the abnormality could be any abnormality that affects the shape or the function of the native lumen, such as an aneurysm, a lesion, a vessel dissection, flow abnormality or a tumor. Furthermore, the term “lumen” is also not meant to be limiting, as the abnormality may reside in a variety of locations within the vasculature, such as a vessel, an artery, a vein, a passageway, an organ, a cavity, or the like.
[0030] As used herein the term “proximal” shall mean closest to the operator (less into the body) and “distal” shall mean furthest from the operator (further into the body). In positioning of the medical device from a downstream access point, distal is more upstream and proximal is more downstream.
[0031] As explained in further detail below, embodiments of the present invention provide medical devices for treating various target sites. The medical devices may include tubular portions separated and coupled by an arcuate or flexible linking portion. The arcuate or flexible linking portion may allow the medical device to conform to an arcuate target site. Moreover, the arcuate or flexible linking portion may enable the tubular portions to be disposed on opposing sides of an arcuate portion of a target site, which may improve the fixation of the medical device at such an arcuate target site. Furthermore, the medical device may include an opening configured to align with one or more branch lumens extending from the arcuate portion in order to reduce blockage of the one or more branch lumens.
[0032] Referring to
[0033] Referring to
[0034] In some embodiments, one or both of the stent graft 108 and anchoring structure 102 may include multiple layers of metallic material. The layers may have different porosity or opening sizes. In addition, one layer may be for structural support and a second layer may inhibit blood flow through the layer. The layer(s) of a metallic material can be configured to be heat set to an expanded heat set configuration. For example, in one embodiment, one or both of the stent graft 108 and anchoring structure 102 can be composed at least partially of a shape memory material in order to provide for being heat set in an expanded configuration and to retain the expanded shape at or below body temperature. The stent graft 108 and anchoring structure 102 can then be configured to be constrained to a smaller diameter than their respective expanded heat set configurations for delivery through a catheter to a target location within the body. For example, the stent graft 108 and anchoring structure 102 may be braided tubular structures that have expanded configurations in which the outer diameters of the stent graft and anchoring structure are approximately the same as the inner diameter of the aorta, and which can be reduced to smaller diameters for delivery within a catheter, such as by axially elongating the stent graft and anchoring structure. The linking portion may be configured to pass through a catheter without necessarily needing any axial elongation.
[0035] In one embodiment, the stent graft 108, anchoring structure 102, and/or linking portion 114 are formed from a shape memory alloy, such as Nitinol. It is also understood that the stent graft 108, anchoring structure 102, and/or linking portion 114 may comprise various materials other than Nitinol that have highly elastic properties, such as spring stainless steel, and alloys such as Elgiloy®, Hastelloy®, CoCrNi alloys (e.g., trade name Phynox), MP35N®, or CoCrMo alloys.
[0036] According to one embodiment, each layer of the device may comprise 36-144wire strands ranging in diameter from about 0.0005 to 0.010 in. formed of a shape memory alloy that are braided so as to define fenestrations with an area of about 0.00015 to 0.0015 sq. in., which are sufficiently small so as to slow the blood flow through the wall of the device and to facilitate thrombus formation thereon. Inner and outer braided layers may have pitch angles that are about equal to obtain desirable collapse and expansion characteristics, such as maintaining a uniform overall length. The stiffness of the device may be increased or decreased by altering the wire strand size, the shield angle, the pick rate, and the number of wire strand carriers or the heat treatment process.
[0037] Thus, the stent graft 108 can also be configured to facilitate thrombosis, for example, by at least partially inhibiting blood flow therethrough in order to facilitate the formation of thrombus and epithelialization around the stent graft. In particular, the braid of a metallic fabric may be chosen to have a predetermined pick and pitch to define openings or fenestrations so as to vary the impedance of blood flow therethrough. For instance, the formation of thrombus may result from substantially precluding or impeding flow, or functionally, that blood flow may occur for a short time, e.g., about 3-60 minutes through the metallic fabric, but that the body's clotting mechanism or protein or other body deposits on the braided wire strands results in occlusion or flow stoppage after this initial time period. For instance, occlusion may be clinically represented by injecting a contrast media into the upstream lumen of the stent graft 108 and if no contrast media flows through the wall of the stent graft after a predetermined period of time as viewed by fluoroscopy, then the position and occlusion of the stent graft is adequate. Moreover, occlusion of the target site could be assessed using various ultrasound echo doppler modalities. Although the stent graft 108 has been described as having one or more layers of occlusive material, it is understood that the anchoring structure 102 and/or linking portion 114 may also or alternatively include one or more layers of occlusive material to facilitate thrombosis or the wires may be coated with a thrombus promoting substance.
[0038] According to one embodiment, the stent graft 108 could be configured to be positioned within a lumen having an aneurysm. For instance, the stent graft 108 could be positioned within a lumen having an aneurysm A in the descending thoracic aorta (DTA). In addition or alternatively, the anchoring structure 102 could comprise occlusive material and be configured to exclude an aneurysm in the ascending thoracic aorta (ATA).
[0039] The linking portion 114 may have a preset, memorized arcuate configuration or be flexible enough to easily conform to the curvature of an arcuate portion of a lumen. In some embodiments, the arcuate configuration may conform to at least a portion of an arcuate portion of the lumen of a vessel, this aspect making such embodiments well-suited for deployment within a lumen having an arcuate portion, such as, for example, the aortic arch (AA). For example, referring to
[0040] The linking portion 114 can include a filament, a fiber, a wire, a cord, a cable, a braid, a fabric, and/or a beam. The linking portion 114 can be composed at least partially of a shape memory material and may be heat set in the arcuate configuration. Alternatively, the linking portion 114 can be formed (e.g., molded or cold-worked) so as to have an arcuate shape and highly elastic properties so as to pass through a catheter and retain its arcuate shape upon exiting the catheter. Moreover, the stent graft 102 and the anchoring structure 108 may be a different material than that of the linking portion 114. For instance, the stent graft 102 and the anchoring structure 108 could be a metal material, while the linking portion 114 could be fabricated of a polymeric material.
[0041] The curvature of the linking portion 114 and/or orientation of the stent graft 108 to the anchoring structure 102 with respect to one another may vary depending on the particular arcuate lumen being treated or a particular patient. In many cases, the linking portion 114 may be resilient, either due to the material used to form the linking portion, the geometry of the linking portion, or both. For example, the reduced cross-section of the linking portion 114 (e.g., relative to that of the stent graft and anchoring structure 108, 102) may make an otherwise straight linking portion sufficiently flexible to conform to an arcuate portion of a lumen.
[0042] The size and configuration of the opening 116 may depend on the particular linking portion 114 employed. In addition, the size and configuration of the opening 116 chosen may depend on the number and location of branch lumens to be aligned with the opening. For example, a linking portion 114 comprising a thin or small diameter wire or band would provide a large opening 116 (see e.g.,
[0043] Still referring to
[0044]
[0045] Referring to
[0046] Referring to
[0047] In a further embodiment the medical device 600 may be fabricated by laser cutting or acid etching a pattern into a shape memory tube to form the first and second tubular portions 602, 608 (see
[0048] Referring again to
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[0051] Another embodiment of a medical device having an adjustable linking portion 114 is illustrated in
[0052] Referring to
[0053] The constrained device 100 can then be positioned in a delivery catheter 340, which is a catheter that defines an axial bore 341. In this way, the device 100 is maintained in the constrained configuration during delivery by the wall defining the bore 341 of the catheter 340. The catheter 340 and device 100 can then be advanced, for example, over a guidewire, until disposed at the target site (in this case the aortic arch area), where the device 100 can be deployed from the catheter. Once the device 100 has been deployed completely out of the catheter 340, the stent graft 108 and anchoring structure 102 may assume the expanded shape (to the extent permitted by the surrounding vasculature, e.g., the ascending and descending thoracic aorta, respectively) and the linking portion may conform to the arcuate portion of the lumen (e.g., the aortic arch). Further examples of the procedures by which a medical device configured in accordance with exemplary embodiments can be delivered are provided in U.S. Patent Appl. Publ. No. 2006/0253184 filed May 4, 2005, which is hereby incorporated by reference in its entirety.
[0054] In some embodiments, the stent graft 108 and anchoring structure 102 may self-expand upon being deployed from the catheter 340 as the constraining forces of the catheter are removed. In other embodiments, the stent graft 108 and anchoring structure 102 may be physically urged into or toward the expanded shape, say, by inflating a balloon located within the stent graft and anchoring structure, or by axially compressing the tube following deployment from the catheter 340.
[0055] The location of the medical device 100 may be rotationally dependent on the location of one or more branch lumens extending from the arcuate lumen, such as the AA. Thus, the linking portion 114 may be positioned opposite the openings of the branch lumens, while the opening 116 may be configured to align with the openings of the branch lumens in order to facilitate fluid flow therethrough. In order to aid in the alignment of the medical device within the lumen, the medical device may also comprise one or more radiopaque markers to indicate angular orientation of the device such that the linking portion 114 is located along the inside smallest radius of the arcuate lumen (see e.g.,
[0056] Embodiments of the present invention may provide several advantages. For example, the medical device is capable of conforming to a variety of arcuate portions within a vessel and is, thus, adaptable for a variety of target sites and patients. The medical device may include a heat set or resilient linking portion that facilitates such adaptability. The linking portion may include an opening that is configured to align with one or more branch vessels extending from the arcuate portion such that the opening reduces blockage in the arcuate portion, such as in the aortic arch. The medical device may also include a stent graft configured to facilitate occlusion at a target site, such as at an aneurysm. Moreover, the medical device may include an anchoring structure in order to facilitate fixation within the vessel and reduce the incidence of migration. Therefore, the medical device is capable of treating target sites within a vessel that may be otherwise difficult to anchor therein or susceptible to blockage of branch vessels when a conventional stent graft is employed.
[0057] Many modifications and other embodiments of the invention will come to mind to one skilled in the art to which this invention pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the invention is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.