A Prosthetic Intervertebral Disc Joint Assembly
20170304072 · 2017-10-26
Assignee
Inventors
Cpc classification
A61F2310/00023
HUMAN NECESSITIES
A61F2002/30787
HUMAN NECESSITIES
A61F2/30771
HUMAN NECESSITIES
A61F2002/4435
HUMAN NECESSITIES
A61F2002/443
HUMAN NECESSITIES
A61F2002/30884
HUMAN NECESSITIES
International classification
Abstract
A prosthetic intervertebral disc joint assembly for replacing at least a portion of an intervertebral disc between first and second adjacent vertebrae comprising: a first component 20, 120 for engaging a first vertebra, the first component having an intervertebral portion 20a, 120a insertable between adjacent vertebrae and having a bone-engaging side for engaging an endplate of the first vertebra and an inner side opposite the bone-engaging side, the inner side of the intervertebral portion 20a, 120a having an articulating surface 22, 122 comprising a generally convex surface; a second component 30, 130 for engaging a second vertebra, the second component having an intervertebral portion 30a, 130a insertable between adjacent vertebrae and having a bone-engaging side for engaging an endplate of the second vertebra and an inner side opposite the bone-engaging side, the inner side of the intervertebral portion 30a, 130a having an articulating surface 32, 132 comprising a generally concave surface; wherein the convex articulating surface 22, 122 of the first component is sized and shaped to pivot in the concave articulating surface 32, 132 of the second component, and wherein the first component 20, 120 further comprises a fixation portion 20b, 120b for securing the first component to the anterior side of the first vertebra, said fixation portion 20b, 120b extending from the trailing end of the intervertebral portion 20a, 120a of the first component and wherein the second component 30, 130 further comprises a fixation portion 30b, 130b for securing the second component to the anterior side of the second vertebra, said fixation portion 30b, 130b extending from the trailing end of the intervertebral portion 30a, 130a of the second component.
Claims
1. A prosthetic intervertebral disc joint assembly for replacing at least a portion of an intervertebral disc between first and second adjacent vertebrae, each vertebra having an anterior side and a posterior side, the assembly having a leading end which leads as the assembly is inserted into the intervertebral space and a trailing end opposite the leading end, and an intervertebral plane passing therebetween which substantially aligns with the intervertebral plane between the adjacent vertebrae when installed, the assembly comprising: a first component for engaging a first vertebra, the first component having an intervertebral portion insertable between adjacent vertebrae and having a bone-engaging side for engaging an endplate of the first vertebra and an inner side opposite the bone-engaging side, the intervertebral portion of the first component further having a leading end and a trailing end, the inner side of the intervertebral portion of the first component having an articulating surface comprising a generally convex surface; a second component for engaging a second vertebra, the second component having an intervertebral portion insertable between adjacent vertebrae and having a bone-engaging side for engaging an endplate of the second vertebra and an inner side opposite the bone-engaging side, the intervertebral portion of the second component further having a leading end and a trailing end, the inner side of the intervertebral portion of the second component having an articulating surface comprising a generally concave surface; wherein the convex articulating surface of the first component is sized and shaped to pivot in the concave articulating surface of the second component, and wherein the first component further comprises a fixation portion for securing the first component to the anterior side of the first vertebra, said fixation portion extending from the trailing end of the intervertebral portion of the first component and wherein the second component further comprises a fixation portion for securing the second component to the anterior side of the second vertebra, said fixation portion extending from the trailing end of the intervertebral portion of the second component.
2.-3. (canceled)
4. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the generally convex articulating surface of the first component is substantially spherically curved and the generally concave articulating surface of the second component is correspondingly substantially spherically curved to match the curvature of the articulating surface of the first component.
5. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the fixation portion of the first component has a bone-engaging side presenting towards the first vertebra when implanted and an outer side opposite the bone-engaging side, at least part of the outer side of the fixation portion of the first component being substantially aligned with or substantially within a notional arc the perimeter of which aligns with the convex articulating surface of the first component in the sagittal plane, such that said at least part of the fixation portion of the first component does not impinge against the second component during flexion of the intervertebral disc joint assembly in use.
6. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the fixation portion of the first component has a proximal portion proximal to the intervertebral portion of the first component, the proximal portion of the first component having an outer side at least part of which presents towards the second component when the assembly is implanted, at least part of the outer side of the proximal portion of the first component being aligned with or substantially within a notional arc, the perimeter of which aligns with the convex articulating surface of the first component in the sagittal plane, such that said at least part of the proximal portion of the first component does not impinge against the second component during flexion of the intervertebral disc joint assembly in use.
7. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the first component has a projection extending from the trailing end of the intervertebral portion of the first component, and wherein the second component has a projection extending from the trailing end of the intervertebral portion of the second component, said projections being adapted to be coupled together during installation of the assembly into an intervertebral space of a subject.
8. A prosthetic intervertebral disc joint assembly according to claim 7, wherein the projection of the first component has a first side which presents towards the second component when the assembly is implanted, at least part of the first side being substantially aligned with or substantially within a notional arc the perimeter of which aligns with the convex articulating surface of the first component in the sagittal plane, such that said at least part of the first side of the projection of the first component does not impinge against the second component during flexion of the intervertebral disc joint assembly in use.
9. A prosthetic intervertebral disc joint assembly according to claim 7, wherein the projection of the first component has a proximal portion proximal to the intervertebral portion of the first component, the proximal portion of the projection of the first component having a first side which presents towards the second component when the assembly is implanted, at least part of the first side of the proximal portion of the projection of the first component being aligned with or substantially within a notional arc, the perimeter of which aligns with the convex articulating surface of the first component in the sagittal plane, such that said at least part of the proximal portion of the projection does not impinge against the second component during flexion of the intervertebral disc joint assembly in use.
10. A prosthetic intervertebral disc joint assembly according to claim 9, wherein the projection of the first component has a distal portion which extends substantially parallel with an intervertebral plane passing through the intervertebral portion of the first component.
11. A prosthetic intervertebral disc joint assembly according to claim 7, wherein the projection of the second component extends substantially parallel with an intervertebral plane passing through the intervertebral portion of the second component.
12. A prosthetic intervertebral disc joint assembly according to claim 7, wherein the projections of the first and second components each include a hole for receiving a fixing for coupling the first and second components together.
13.-14. (canceled)
15. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the fixation portion of the first component and/or the fixation portion of the second component are bendable.
16. A prosthetic intervertebral disc joint assembly according to claim 15, wherein each fixation portion comprises at least one arm.
17. A prosthetic intervertebral disc joint assembly according to claim 1, wherein each fixation portion has at least one through hole for receiving a bone screw.
18. A prosthetic intervertebral disc joint assembly according to claim 17, wherein said at least one through hole is at least partially internally threaded for receiving a bone screw therein with a correspondingly externally threaded head.
19. A prosthetic intervertebral disc joint assembly according to claim 1, wherein each fixation portion has first and second through holes each through hole having a longitudinal axis, the longitudinal axis of each through hole being angled at a predetermined angle relative to the fixation portion such that first and second bone screws will diverge from one another when installed in the first and second through holes.
20. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the fixation portion of the first component is angled relative to an intervertebral plane passing through the intervertebral portion of the first component and the fixation portion of the second component is angled relative to an intervertebral plane passing through the intervertebral portion of the second component.
21. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the included angle between at least part of the fixation portion of the first component and an intervertebral plane passing through the intervertebral portion of the first component is an obtuse angle.
22.-28. (canceled)
29. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the included angle between at least part of the fixation portion of the second component and an intervertebral plane passing through the intervertebral portion of the second component is an acute angle.
30.-32. (canceled)
33. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the articulating surface of the first component has a radius of curvature of between about 10 and 25 mm.
34. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the radius of curvature of the articulating surface of the first component is predetermined to substantially match that of the subject's natural radius of curvature at the intervertebral disc joint, at least in the sagittal plane.
35. A prosthetic intervertebral disc joint assembly according to claim 1, wherein the radius of curvature of the articulating surface of the first component, at least in the sagittal plane, is predetermined such that once the prosthetic intervertebral disc joint assembly is installed, a common centre of rotation for flexion/extension is provided for the articulating surfaces of the prosthetic intervertebral disc joint assembly and for each of the articulating surfaces of the two facet joints between said first and second vertebrae.
36.-57. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0059] A preferred embodiment of the present invention will now be more particularly described by way of example only with reference to the accompanying drawings, wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0085] The present embodiments represent currently the best ways known to the applicant of putting the invention into practice. But they are not the only ways in which this can be achieved. They are illustrated, and they will now be described, by way of example only.
[0086] Referring to
[0087] The intervertebral portion of the first component 20 has a generally convex articulating surface 22, shaped and sized to articulate with a correspondingly concavely curved articulating surface 32 of the intervertebral portion 30a of the second component 30. The articulating surfaces 22, 32 are spherically curved in this embodiment, providing a ball-and-socket type articulating assembly, however the articulating surfaces may have other shapes, such as to provide a ball-and-trough type articulating assembly for example. The convex and concave articulating surfaces 22, 32 of the first and second components are interengageable such that the first and second components can pivot with respect to one another when the implant assembly is installed. When installed, the implant assembly can restore movement at the intervertebral disc joint, namely flexion/extension, lateral bending and axial rotation. The present implant assembly is particularly suited for implantation in non-human mammals, such as dogs, via an anterior (ventral) approach. The present assembly is particularly suited for implantation in the cervical region of the spine.
[0088] The radius of curvature of the convex and concave articulating surfaces 22, 32 closely matches, within about 5 mm, preferably about 3 mm or 2 mm, and ideally about 1.5 mm, the natural radius of curvature at the intervertebral disc joint. In the present embodiment, the radius of curvature of the articulating surfaces is 19 mm. The radius of curvature of the articulating surfaces 22, 32 can be predetermined to closely match that of the natural intervertebral joint the assembly is to be installed at, and the radius of curvature will typically be chosen to be in the range of about 10 to 25 mm depending on the size or breed of subject (for example when used in dogs). A set comprising a plurality of implant assembly components can be provided with differing, discrete dimensions within a particular range, such as with articulating surfaces 22, 32 with differing radii of curvature, and the components with the radius of curvature closest to the natural radius of curvature for the subject can be selected from the set for implantation. Referring to
[0089] The fixation portions 20b, 30b of the first and second components 20, 30 each include at least one through hole 24, 34 for receiving a bone screw 11 (bone screws are shown in
[0090] Referring to
[0091] The circular insert 26 has a substantially spherical convex bearing surface 22, a back surface 23 opposite the bearing surface 22, and a protrusion 25 extending from the back surface 23. The protrusion 25 is received in a corresponding aperture 47 in the supporting body 28 when the insert 26 is assembled with the supporting body 28 to provide an anti-rotation feature to prevent the insert 26 from rotating in recess 40 during articulation of the prosthetic joint assembly. The protrusion 25 can be any non-circular shape, and in the embodiment shown in the figures the protrusion 25 has a rectangular base and has chamfered faces extending to an outermost ridge. In the embodiment shown in the figures aperture 47 is a through hole, although it could be a blind bore for example. In some embodiments the protrusion 25 can be designed to be bent over sideways once the protrusion 25 has been inserted through hole 47, to prevent the protrusion 25 from being withdrawn from the through hole 47 and therefore to provide anchoring of the insert 26 to the supporting body 28 in addition to or instead of the interference fit provided by recess 40.
[0092] The fixation portion 20b has an outer side 43, at least part of which presents towards the second component 30 when assembled and a bone-engaging side 45 opposite the outer side 43. The fixation portion 20b has a proximal portion 42 proximal to the intervertebral portion 20a (i.e. proximal to the insert 26) and a distal portion 44 distal of the intervertebral portion 20a. In other words, the fixation portion 20b extends from the intervertebral portion 20a, with the proximal portion 42 between the distal portion 44 and the intervertebral portion 20a. The proximal portion 42 is a part of the fixation portion which extends directly anteriorly to the convex articulating surface 22. The distal portion 44 extends distally from the proximal portion 42 (i.e. distally of a trailing edge of the proximal portion 42). In this embodiment each through hole 24 for receiving a bone screw has a portion located in the proximal portion 42 and portion located in the distal portion 44, however it will be understood that the through holes 24 could be fully located in the proximal portion 42 or distal portion 44.
[0093] Referring to
[0094] In this embodiment, the distal portion 44 of the fixation portion 20b of the second component 20 protrudes outside of the notional circle x that passes through the convex articulating surface 22 of insert 26 in the sagittal plane, therefore the distal portion 44 will impinge on the second component 30 at the maximum level of flexion of the prosthetic joint. The first component 20 is configured such that during flexion, the outer side 43 of the fixation portion 20b does not impinge against the second component 30 until at least around 20° of flexion has been achieved from the unflexed state. In this embodiment, the first and second components may provide a total of around ±25° motion in flexion/extension (i.e. a range of 50° in total), however a range of up to ±20° should be sufficient for the joint to work normally.
[0095] The fixation portion 20b of the first component 20 is configured such that it will sit on the anterior side of the first vertebra 1 when the intervertebral portion 20a is installed in the intervertebral space without the need to cut any vertebral bone from the anterior side of first vertebra 1 away (or to minimise the amount of bone from the anterior side of first vertebra 1 that needs to be cut to allow the fixation portion 20b to stably engage with the first vertebra 1). The fixation portion 20b is therefore shaped to sit on the bone without the need to trim too much bone. Referring to
[0096] In the present embodiment the outer side 43 of the proximal portion 42 of the fixation portion 20b of the first component 20 is substantially straight in the sagittal plane, as can be seen from
[0097] Referring to
[0098] The second component 30 will now be described in more detail. Referring to
[0099] Referring to
[0100] The insert 36 and recess 50 are configured such that the insert 36 can be coupled to the supporting body 38 via a snap fit. The recess 50 has an inwardly directed lip 51 extending around all or at least part of its perimeter. The insert 36 has a recessed area 56 around its periphery to receive the lip 51 therein. In the present embodiment the insert 36 has a back portion 33 opposite the concave bearing surface 32, the back portion 33 extending beyond the recessed area 56 at the leading and trailing end of the insert 56. The insert 36 can be assembled to the supporting body 38 by inserting the leading end of back portion 33 in the recess 50 in the supporting body 38, with the leading end of the back portion 33 located behind the lip 51, and then by snap fitting the trailing end of the back portion 33 behind lip 51 of the recess 50. The PEEK insert 36 is flexible enough to allow the insert 36 to be secured via a snap fit with the supporting body 38 whilst also providing a strong bearing surface.
[0101] The first and second components 20, 30 each have a bone-engaging sides 29, 39 opposite the articulating bearing surface 22, 32. Referring to
[0102] The implant assembly can be provided with a clamp 70, as shown in
[0103] In operation in order to install the implant assembly, firstly the intervertebral joint that the implant assembly is being installed at is prepared if necessary. For example, damaged disc tissue may be removed and vertebral bone may be cut away, for example from the vertebra 2 on the cranial side of the intervertebral joint, to shape the anterior side of the vertebra 2 to receive the fixation portion 30b of the second component 30. The implant assembly with clamp 70 secured thereto, the clamp holding the first and second components 20, 30 together, is inserted in in the intervertebral disc space. The screws or bolts that hold the clamp 70 to the first and second components 20, 30 are removed such that that clamp 70 can be detached from the assembly. The first and second components 20, 30 are then secured to the first and second vertebrae 1, 2 respectively using bone screws 11.
[0104] Referring to
[0105] Like in the embodiment of
[0106] The fixation portions 120b, 130b of the first and second components comprise bendable arms 121, 131. Each arm 121, 131 is an elongate plate having an upper surface adapted to face away from the spine when installed and a lower surface opposite said upper surface. Each arm 121, 131 includes through holes 124, 134, each through hole for receiving a bone screw 11 therein. The through holes 124 may be internally threaded such that a bone screw with threaded head can be threadedly fastenable in the through hole. Alternatively, the through holes may be non-threaded. Each through hole for receiving a bone screw has a longitudinal axis which the bone screw will align to when installed in the through hole. The arms 121, 131 are preferably integral with the respective first or second component that they extend from. The arms 121, 131 are bendable such that when the intervertebral portion 120a, 130a of each component is installed in the disc space, the arms 121 and 131 can be adjusted to locate the bone screw or bone screws 11 coupled thereto at a suitable location and angle relative to the vertebra for stably securing the respective component to the bone depending on the particular bony anatomy of the subject. The arms 121, 131 are made from a suitable material that is sufficiently malleable to allow the arms 121, 131 to be bent by the surgeon during installation, whilst retaining rigidity and strength once the assembly is fully installed.
[0107] The fixation portion 120b of the first component 120 comprises a single bendable arm 121 with first and second through holes 124, each for receiving a bone screw 11, at its distal end; however, the fixation portion of the first component could instead have first and second bendable arms, each with a through hole for receiving a bone screw at the distal end, such that the angle and/or position of the first and second bone screws relative to the intervertebral portion 120a are independently adjustable. As can be seen from
[0108] The fixation portion 130b of the second component 130 comprises first and second bendable arms 131, each having a through hole 134 at its distal end for receiving a bone screw 11. The distal ends of the first and second arms 131 are joined to one another (i.e. the perimeter of the through holes 134 may be integral with one another at the point at which they join or they may be coupled together during manufacture, such as by welding). The first and second arms 131 are separate from one another at least at their mid-sections, therefore the separate elongate arms 131 are easy to bend during installation to achieve the desired position for the screws 11 and desired angle 11 of inclination of the screws relative to the intervertebral plane.
[0109] The longitudinal axis of the first and second through holes 134 on the second component are angled at a predetermined angle relative to one another such that the two bone screws 11 will diverge from one another when installed in the first and second through holes 134. By means of the first and second through holes 134 being joined, the angle of inclination of the screws 11 relative to the intervertebral plane can be increased or decreased for both screws simultaneously by bending the arms 131 towards the bone or away from the bone, whilst maintaining the divergence of the first and second screws relative to one another, such that the screws avoid the spinal chord when installed.
[0110] The first and second arms 131 of the second component 130 are longer than the arm 121 of the first component 120. Whilst the short length of the arm 121 of the first component 120 is suited for pivoting the through holes 124 anteriorly and posteriorly relative to the spine, so as to adjust the angle of the screws in the sagittal plane, the longer arms 131 of the second component 130 are suited for being curved so as to bridge the vertebral bone underneath whilst allowing the distal ends of screws 11 installed in the second component 130 to converge towards the intervertebral portion of the second component in the sagittal plane. Referring to
[0111] The implant assembly is provided with means for clamping the first and second components 120, 130 together during installation, said means being different from that of the embodiment of
[0112] The second projection 188 comprises a planar tab which extends substantially parallel with the intervertebral plane of the second component 130 and the second projection 188 includes a through hole 189. The first projection 180 has a proximal portion 182 and a distal portion 183 which are angled relative to one another. The proximal portion 182 has a first side which presents towards the second component 130 when assembled, the first side being angled relative to the intervertebral plane. The distal portion 183 includes a through hole 181 and the distal portion 183 extends substantially parallel with the intervertebral plane of the first component 120. The assembly comprises a spacer 190 adapted to be received between the first and second projections 180, 188 and means to clamp the first and second components 120, 130 with the spacer 190 between, which in this embodiment is a screw 192, but may be other suitable means. The spacer 190 has a through hole 191 which aligns with the through holes 181 and 189 in the first and second projections 180, 188. The through hole of one of the projections is internally threaded (in this embodiment the through hole 181 in the first projection 180 is internally threaded) such that the threaded screw 192 threadedly fastens to the first projection 180. The spacer 190 has first and second recesses 191, 192, one on either side, for receiving the projections 180, 188 of the first and second components respectively when assembled. The first projection 180 has a stepped profile with a shoulder 184 between the proximal portion 182 and the distal portion 183, against which the spacer 190 seats when assembled.
[0113] In operation in order to install the implant assembly of
[0114] Referring to
[0115] A plurality of different sized and/or shaped first and second components can be provided as a kit so components that are shaped/sized to suit the vertebral anatomy of the subject can be selected for installation.
[0116] It will be understood that changes may be made in the details of the invention without departing from the spirit of the invention, especially as defined in the following claims.