FORMULATION

Abstract

The present invention relates to a hydrogel formulation in which the solid phase is composed of a continuous net work of siloxane bonds and one or more calcium phosphate phases doped with one or more metal dopants.

Claims

1. A hydrogel formulation comprising: a solid phase composed of a continuous network of siloxane bonds and one or more calcium phosphate phases doped with one or more metal dopants; and an aqueous phase, or a precursor or anhydrate thereof.

2. The hydrogel formulation as claimed in claim 1 wherein the one or more metal dopants is or includes ions of a rare earth element.

3. The hydrogel formulation as claimed in claim 2 wherein the rare earth element is selected from the group consisting of erbium, cerium and ytterbium.

4. The hydrogel formulation as claimed in claim 1, wherein the one or more metal dopants is or includes aluminium ions.

5. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases are fluoride ion-substituted.

6. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases includes fluorapatite.

7. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases are fluoride ion-substituted and the one or more metal dopants is or includes aluminium ions.

8. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases are fluoride ion-substituted and the one or more metal dopants is or includes ions of a rare earth element.

9. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases are fluoride ion-substituted and the one or more metal dopants is or includes aluminium ions and ions of a rare earth element.

10. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases is or includes synthetic hydroxyapatite or a synthetic precursor thereof.

11. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases is or includes a synthetic mineral of formula CaHPO.sub.4.xH.sub.2O (wherein x is 0, 1 or 2).

12. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases include monetite which is the predominant calcium phosphate phase.

13. The hydrogel formulation as claimed in claim 1, wherein the one or more calcium phosphate phases include brushite which is the predominant calcium phosphate phase.

14. The hydrogel formulation as claimed in claim 1, wherein the solid phase is further composed of chitosan.

15. The hydrogel formulation as claimed in claim 1, obtained or obtainable by a process comprising: (a) preparing an aqueous mixture of a calcium ion-containing solution, a phosphate ion-containing solution and a metal dopant-containing solution in the presence of the siloxane network precursor; (b) causing the formation of the solid phase in the aqueous mixture; and (c) isolating the hydrogel formulation.

16.-30. (canceled)

Description

[0128] The present invention will now be described in a non-limitative sense with reference to Examples and the Figures in which:

[0129] FIG. 1 is an image of the CaP gels present in (a) batch 1 and (b) batch 2;

[0130] FIG. 2 is XRD spectra of the CaP gels;

[0131] FIG. 3 is SEM images of the CaP gels during (a) particles agglomeration, (b) formation of platelet-like particles and (c) platelet-like particles;

[0132] FIG. 4 is EDX spectra of the Ca-P gels doped with (a) Ce and F (b) Yb and F (c) Ce, Yb and F;

[0133] FIG. 5 is Raman spectra of the CaP gels with the various dopants;

[0134] FIG. 6 is FTIR spectra of the CaP gels with the various dopants;

[0135] FIG. 7 is UV-V is spectra of the CaP gels with the various dopants;

[0136] FIG. 8 is XRD analysis of CaP gel before and after heating at different times;

[0137] FIG. 9 is a comparison of the FTIR spectra of ablated and non-ablated CaP gels;

[0138] FIG. 10 is a comparison of the Raman spectra of ablated and non-ablated CaP gels;

[0139] FIG. 11 is a comparison of A001 and C011 with the reference pattern of brushite;

[0140] FIG. 12 is a comparison of C011 before and after (C011b) thermal treatment with the reference pattern of monetite;

[0141] FIG. 13 is a comparison of B007 with the reference pattern of fluorapatite;

[0142] FIG. 14 is a comparison of CaP gel powder and the reference pattern of brushite;

[0143] FIG. 15 shows SEM images of undoped brushite crystals (A001);

[0144] FIG. 16 shows SEM images of doped brushite crystals (C011);

[0145] FIG. 17 shows SEM images of doped monetite crystals for C011b and b) doped monetite crystals for C012b;

[0146] FIG. 18 shows SEM images of (a) CaP gel particles at 3 K X and (b) CaP gel particles at 4K X;

[0147] FIG. 19 is a thermal analysis for brushite, dried CaP gel and monetite;

[0148] FIG. 20 is a Bohlin Gemini II rheometer and a cone-plate geometry;

[0149] FIG. 21 is a) viscosity results for the three samples tested and compared with conventional fluids and b) fitting of the Sisko model to the viscosity data;

[0150] FIG. 22a (left) shows bio-mineral bonded with bovine incisors which were acid-eroded. In

[0151] FIG. 22b (right) the small pillars are the areas where laser irradiation was performed after which the bovine incisors were tested for 3 weeks brushing trials in an oral pH environment using 200 g brush load 4 times a day;

[0152] FIG. 23 shows cast hydrogel materials for making hollow bone shapes for investigation of osteoinduction, conduction and osseointegration;

[0153] FIG. 24a (left) is a X-ray powder diffraction pattern of laser crystallised gel powder which was derived from cast materials shown in FIG. 23. Before laser crystallisation the hydrogel is largely amorphous as shown in FIG. 24b (right);

[0154] FIG. 25 shows viscosity measurement of a mixture of chitosan and t-orthosilicate after mixing with brushite crystals (10:1 ratio) at 25° C.;

[0155] FIG. 26 shows enamel samples coated with the hydrogel formulation of Example 5 a) before laser irradiation and b) after laser irradiation (fs-p 1 GHz repetition rate, 30 pm spot size and 0.4 W average power); and

[0156] FIG. 27 is a comparison of a coating of a) a t-orthosilicate hydrogel formulation with b) a chitosan and t-orthosilicate hydrogel formulation.

EXAMPLE 1

[0157] Synthesis

[0158] Different procedures were used to synthesise two batches of CaP gel.

[0159] For batch 1, 37.5 mL of a 0.1M (NH.sub.4).sub.2HPO.sub.4 solution was added dropwisely to 75 mL of 0.1M Ca(NO.sub.3).sub.2.4H.sub.2O solution with continuous stirring. Then 3.75 mL each of 0.1M of Yb(NO.sub.3).sub.3.5H.sub.2O solution and NH.sub.4F solution were added dropwisely under continuous stirring. The mixture was left to stir for about 24 hours then 30 mL of tetraethylorthosilicate was added with stirring. The solution was stirred for about 2 hours and then left to form a CaP gel at about 25° C.

[0160] For batch 2, 10 ml of tetraorthosilicate was added dropwisely to 25 mL of 0.1M Ca(NO.sub.3).sub.2.4H.sub.2O solution with continuous stirring. 12.5 mL of 0.1M (NH.sub.4).sub.2HPO.sub.4 was also added, followed by 1.25 mL each of 0.1M of Yb(NO.sub.3).sub.3.5H.sub.2O and NH.sub.4F solution with continuous stirring. The mixture was stirred for about 24 hours and then left to form a CaP gel at about 25° C.

[0161] The procedure used to prepare batch 2 was also used to prepare a CaP gel doped with cerium and fluorine and a CaP gel doped with cerium, ytterbium and fluorine.

[0162] Characterization

[0163] The CaP gels were subjected to structural, spectroscopic and thermal analysis.

[0164] X-ray diffraction patterns of the dried CaP gels and powders were used to identify their crystal structures. Scanning Electron Microscopy was used to produce three-dimensional representations of the sample surface utilising its resolution abilities to give the distribution of the samples. The procedure involved initial coating of LEO stubs with gold, applying the samples on the coated LEO stubs, coating the sample with gold and then inserting into the SEM machine. Images were taken at different magnifications. Energy Dispersive X-ray was used to perform elemental analysis of a sample.

[0165] UV-V is Spectroscopy was used to measure the absorbance or transmittance of UV light through a sample using a spectrometer. This involved the preparation of a sample suspension by diluting and thoroughly mixing with distilled water at a ratio of 1:1 in an ultrasonic bath for approximately 5 minutes and then transfer into a cuvette in the sample holder. Absorption spectra due to the different energy levels were observed and used to predict/identify the chemical ions present in the sample. Raman Spectroscopy was used to obtain the identity and crystal orientation of a sample by analysing the different energy frequencies (eg vibrational or rotational). FTIR Spectroscopy was also used for identification and composition studies of the samples by giving the absorption and emission spectra. The samples were placed between two KBr windows which were run as the background where it would be measured at the MIR and NIR.

[0166] The CaP gels were heated to a given temperature and subjected to phase analysis by X-Ray diffraction. Ablation studies were performed on the samples by laser irradiation at very low energy (less than 10 μm) and a wavelength of 800 nm. Femtosecond lasers were used to excite the CaP gels at very short time intervals (1 min) for 5 minutes and changes in weight were measured to determine changes in density associated with water loss and laser excitation. The ablated CaP gels were then analysed by Raman and FTIR and the results compared with those from non-ablated CaP gels.

[0167] Results and Discussion

[0168] (1) Synthesis

[0169] From FIG. 1, it can be seen that an attempt to synthesize CaP gels doped with ytterbium and fluorine in batch 1 yielded products which were initially in three phases. The upper phase consisted mostly of water. The lower phase consisted mostly of tetraethylorthosilicate. The powder-like particles in the precipitate beneath consisted mostly of the Ca, P, Ce and F phases. After a while, the mixture started to thicken to form a CaP gel as hydrolysis and diffusion began to occur. Water in the upper phase was absorbed and the powder phase was dispersed from the region of high concentration to the region of lower concentration.

[0170] The product in batch 2 was fairly homogenous and thick within about 24 hours. By adding tetraethylorthosilicate to Ca(NO.sub.3).sub.2.4H.sub.2O first, the reaction had been enhanced. The increased stirring time of the solution including the tetraethylorthosilicate helped to speed up the diffusion process and explains the more rapid formation of CaP gel in batch 2. Since gelation occurs by hydrolysis via diffusion, the lower volume of batch 2 offers an advantage over that of batch 1.

[0171] (2) X-Ray Diffraction

[0172] Handsvolt method was employed for the identification of the XRD peaks and with the use of Xpert hands plus software, the different peaks were identified. The XRD spectra shown in FIG. 2 are typical of an amorphous material and confirm the presence of an amorphous gel. A few peaks were detected at points 11.38, 23.10, 29.04 and 47.70 (4, 11) corresponding to brushite. In summary, an amorphous CaP gel having a brushite nature was formed.

[0173] (3) SEM Analysis

[0174] The CaP gel showed the platelet-like structural packing which is characteristic of hydroxyapatites (see FIG. 3). Phase analysis data was employed to determine the predominant phases in the sample. Thus from FIG. 2 it was shown that the CaP gels contained mostly brushite.

[0175] (4) Energy Dispersive X-ray

[0176] FIG. 4 shows the EDX spectra for portions of the samples and indicates the different elements which are present in each mapped area. Calcium has the highest concentration followed by silica then oxygen and phosphate. Cerium, ytterbium and fluorine were found in very minute quantities. The equipment was unable to detect the very low energy of hydrogen.

[0177] (5) Raman Spectroscopy

[0178] After subtraction of the KBr windows from the peaks, the Raman spectra was obtained and analysed (FIG. 5). The peak at 428.78 was assigned to the P—OH bending vibrations as it corresponds to the V.sub.2 bending vibrations of the PO.sub.4.sup.2− ion. The peak at 586.91 was also assigned to P—OH bending as it corresponds to the V.sub.4 vibrational mode from degenerate bending vibrations. Peaks at 875.63, 961.91, 1048.73 and 1277.31 were assigned to P—OH stretching as they correspond to symmetric Vi vibrational stretching. The peak at 1652.10 was assigned to O—H bending which results from the water overtone and the peak at ˜2934.45 was assigned to O—H stretching from water.

[0179] (6) FTIR Spectroscopy

[0180] Analysing the FTIR data in FIG. 6, P—OH stretching vibrations resulting from the symmetric V.sub.1 and asymmetric V.sub.3 modes were assigned to the peaks observed at 666.21 and 1044.36 confirming the presence of calcium phosphate. The P—OH vibrations at 666.21 were assigned specifically to vibrations from phosphates of apatite nature. The peak at 1635.29 was assigned to the O—H bending mode of water. The peak at 2075.96 was assigned to the Si—H vibration from the silicate gelling material. At ˜2800-3700, there was a very broad peak assigned to the hydrogen bonded O—H stretching vibration of water and HAp.

[0181] Thus from the complementary Raman and FTIR results, it was seen that similar vibrational peaks were observed at similar wavelengths for O—H and P—OH bonds. The O—H vibrations from water were consistent with the formation of hydrogel and the P—OH vibrations were consistent with the formation of apatite.

[0182] (7) UV-Vis Spectroscopy

[0183] In the CaP gels containing cerium, a peak was observed at around 271.16 alongside a smaller peak at 301.77 which is consistent with the literature value of about 300 nm (Zinkstok et al. Journal of Physics. B, Atomic, molecular and optical physics: an Institute of Physics Journal., 2002, 35, pp. 2693-2702). For the ytterbium doped CaP gels, peaks were observed at a wavelength of 296.50 which is quite different from most literature reviews (˜980 nm) but consistent with Zinkstok et al where the isotope shift for the three UV-transitions were measured and different wavelengths were identified for different isotopes and where the closest wavelength was at 267.28 nm.

[0184] (8) Crystallization of CaP Gels

[0185] From the XRD spectra in FIG. 8, the absence of any sharp peaks showed that prior to heating, the CaP gel was amorphous. However after heating for 1 hour, several broad and small peaks showed that there was a transformation from amorphous to crystalline phase. On further heating and analysis, the peaks got sharper and thinner indicating increased crystallinity.

[0186] (9) Characterisation of Laser Ablated CaP Gels

[0187] The weight of the CaP gel was recorded after each interval and is presented in Table 1. At the onset, weight loss was high possibly due to the presence of large amounts of loose minerals. However the rate of weight loss became lower over time suggesting that few loose minerals remained.

TABLE-US-00001 TABLE 1 Weight of ablated CaP gel sample with time Time Sample weight (secs) (g) 0 43.268 60 43.192 120 43.173 180 43.161 240 43.147 300 43.131

[0188] FIG. 9 shows only slightly differences in the FTIR spectra of the ablated and non-ablated CaP gels which suggests few changes occurred. Firstly there is the presence of noise or absence of P—OH peaks before 1800 cm.sup.−1 rather than sharp peaks. Secondly there is a hypochromic shift at the broad peak identified to be from water at ˜2800-3700 resulting from loss of water from the CaP gel. These changes confirm the loss of water and associated structural changes in the CaP gel.

[0189] FIG. 10 compares the Raman spectra of the ablated CaP gels with the non-ablated CaP gels. Similar peaks were observed at 1048.73 for phosphate bond vibration. The water peak which was observed for the non-ablated CaP gels at ˜2934.45 was missing for the ablated CaP gels confirming a significant loss of water. Most significantly, there was a very sharp peak at ˜2605.05 resulting from HPO.sub.4.sup.2− absorption. It was apparent that laser ablation led to a significant loss of water and densification.

[0190] Comparing the Raman results with the FTIR, the absence of P—OH peaks before 1800 cm.sup.−1 in FIG. 9 cannot be attributed to loss or damage of phosphate bonds because the P—OH vibration peak was present at 1048.73 and 1277.31 in the Raman spectra (FIG. 10). Both techniques show that water has been lost from the material with the thin very sharp HPO.sub.4.sup.2− absorption peak (FIG. 10) indicating crystallization.

[0191] Conclusions

[0192] For the synthesis of doped CaP gels, nitrate solutions of Ce, Yb and F were incorporated into stock solutions of Ca(NO.sub.3).sub.2.4H.sub.2O, (NH.sub.4).sub.2HPO.sub.4 and TEOS. Spectroscopic analysis showed the presence of P—OH and O—H bonds from HAp and hydrogels. Phase analysis showed a predominance of brushite. SEM analysis revealed a platelet-like structure. Laser ablation of the CaP gels resulted in weight loss, structural modification and densification due to loss of water.

EXAMPLE 2

[0193] The aim of this Example was to develop a suitable material which after laser sintering would effectively protect tooth enamel from erosion. Four materials were synthesised as follows:

[0194] Brushite-containing material.

[0195] Monetite-containing material.

[0196] Fluorapatite-containing material.

[0197] CaP gel particles.

[0198] Material Synthesis

[0199] Brushite

[0200] The synthesis of brushite can be divided into five steps:

[0201] (a) Preparation of the 1M stock solutions: For the first solution, 47.230 g of Ca(NO.sub.3).sub.2.4H.sub.2O were placed in a volumetric flask. Water was added until the total volume was 200 ml. The mixture remained under constant stirring at room temperature for 10 minutes. For the second solution, 26.411 g of (NH.sub.4).sub.3PO.sub.4 were placed in a volumetric flask and water was added until the total volume was 200 ml. The mixture remained under constant stirring at room temperature for 10 minutes.

[0202] (b) Preparation of 0.1M solutions and preheating: For the preparation of the 0.1M calcium nitrate solution, 20 ml of the first stock solution were diluted with distilled water in a beaker (600 ml) until the volume reached 200 ml. After that the solution was placed on a heating plate and heated to 37° C. under continuous stirring. For the preparation of the 0.1M ammonium phosphate solution, 20 ml of the second stock solution were diluted with 180 ml of distilled water in a beaker until the volume reached 200 ml. The mixture was placed in a burette of 200 ml. During the synthesis there was continuous monitoring of the temperature with a K-type thermocouple.

[0203] (c) Mixing of the raw materials: When the calcium nitrate solution reached 37° C., the ammonium phosphate solution (0.1M) was added dropwisely through a burette. During the addition of the (NH.sub.4).sub.3PO.sub.4 a slight decrease of the temperature was noticed (35° C.). After mixing, the pH was measured. Normally it should be between 5.3 and 5.6.

[0204] (d) Addition of dopants: Two different groups of dopants were tested. The first group consisted of 0.161 g Erbium oxide (Er.sub.2O.sub.3), 0.033 g Calcium Fluoride (CaF.sub.2) and 0.053 g Aluminium phosphate (AlPO.sub.4). The second group consisted of 0.1850 g Erbium Nitrate [Er(NO.sub.3).sub.3.5H.sub.2O], 0.033 g Calcium Fluoride (CaF.sub.2) and 0.1660 g Aluminium Nitrate [Al(NO.sub.3).sub.3.9H.sub.2O]. In both cases, the dopants in crystalline form were added to the (NH.sub.4).sub.3PO.sub.4 and Ca(NO.sub.3).sub.2.4H.sub.2O mixture and stirred at 37° C. for 1 hour.

[0205] (e) Precipitation, filtration and drying: The mixture was allowed to settle for 1 hour for precipitation and then the brushite crystals were collected on a filter paper (Whatman grade 44). The crystals were dried for 24 h to 80° C.

[0206] During the synthesis of brushite, several parameters were altered in order to investigate how they affected the final product. It was found that parameters such as the Ca:P ratio and the mixing time (step d) had no effect on the brushite crystals. On the other hand more significant seem to be the mixing temperature, the pH of the mixture and mass of the added dopants.

[0207] Monetite

[0208] Brushite crystals were placed in an oven for 72 hours at 200° C. The time of 72 h was chosen to ensure complete transformation of the brushite to monetite but this could probably be achieved in a shorter time.

[0209] Fluorapatite

[0210] For the synthesis of fluorapatite, steps a, b, c and e were the same but the dopants which were added during step d were different. The production of fluorapatite was achieved by replacing CaF.sub.2 with NH.sub.4F. The addition of NH.sub.4F decreased the pH from 5.5 to 4.6 while the solubility of NH.sub.4F was higher than CaF.sub.2 and consequently more F.sup.−ions were available to react with the CaP crystals.

[0211] CaP Gel

[0212] The method for the preparation of the CaP gels can be divided into the following four steps:

[0213] Step 1: 0.033 g of NH.sub.4F was added to 100 ml of (NH.sub.4).sub.2HPO.sub.4solution (0.1M) and the mixture was stirred for 5 minutes.

[0214] Step 2: 100 ml of Ca(NO.sub.3).sub.2.4H.sub.2O solution (0.1M) was heated to 37° C. After that the mixture of (NH.sub.4).sub.2HPO.sub.4and NH.sub.4F was added dropwisely under continuous stirring. At the same time, 0.185 g ErNO.sub.3 and 0.166 g AlNO.sub.3 were added in powder form. The mixture was stirred for 10 minutes.

[0215] Step 3: 50 ml of tetraethylorthosilicate was added instantly to 200 ml of the mixture (ratio of 1:4). The mixture was stirred for about 1 hour to 37° C.

[0216] Step 4: The mixture was stirred for 72 hours at room temperature (˜25° C.) to form a CaP gel. If the mixture is not continuously stirred, three phases are formed. At the bottom are the precipitated CaP particles. In the middle is the water phase. At the top is the unreacted orthosilicate which is less dense than water (0.93 g/ml). Continuous stirring promotes the homogeneity of the CaP gel.

[0217] Another important observation was that gelation was not complete for the undoped mixture. It may be assumed that the reason for that is the final pH. With the addition of the NH.sub.4F the pH is about 4.5 while for the case of the undoped CaP gel the pH is about 5.3. Consequently for the production of undoped CaP gel the pH must be adjusted with the addition of an acid.

[0218] These procedures have been used to prepare many samples and the most representative ones are presented in Table 1. Sample A001 is undoped brushite, A001b is undoped monetite, B006 and B007 are fluorapatites, C011 and C012 are brushite doped with different minerals and C011b and C012b are the respective monetites.

TABLE-US-00002 TABLE 1 Representative cases of the CaP minerals produced Code Temperature, ° C. pH Dopants Thermal treatment A001 37 5.5 — no A001b — 200° C. for 72 h B006 37 4.7 Er(NO.sub.3).sub.3•5H.sub.2O no Al(NO.sub.3).sub.3•9H.sub.2O NH.sub.4F B007 37 4.7 NH.sub.4F no C011 37 5.3 Er.sub.2O.sub.3 no AlPO.sub.4 CaF.sub.2 C011b 37 5.3 Er.sub.2O.sub.3 200° C. for 72 h AlPO.sub.4 CaF.sub.2 C012 37 5.5 Er(NO.sub.3).sub.3•5H.sub.2O no Al(NO.sub.3).sub.3•9H.sub.2O CaF.sub.2 C012b 37 5.5 Er(NO.sub.3).sub.3•5H.sub.2O 200° C. for 72 h Al(NO.sub.3).sub.3•9H.sub.2O CaF.sub.2

[0219] XRD Characterisation

[0220] The synthesized powders were analysed using the X-Ray powder diffraction technique on a D8 discover, Brucker using monochromatic CuKa 0.154098 nm radiation. For the characterisation of the powders, the step size was 0.062° and the scanning range was 5° to 70° over a period of approximately 25 minutes.

[0221] In FIG. 11 the patterns for an undoped (A001) and a doped (C011) sample are presented in comparison with the reference pattern of brushite (Reference code 01-074-6549). In both cases it is clear that brushite is the dominant phase. For the undoped sample, all of the characteristic peaks match with the reference pattern (for 2 theta 11.58, 21.09, 30, 30.6, 34.2). For the doped sample, the characteristic peaks of brushite are present with peaks attributable to the dopants (ie the strong peak at 29.2 and the peaks at 48.9 correspond to erbium oxide pattern). The relative intensity of the peaks is quite different from the reference pattern as the peak for 11.6 degrees is much higher than the others. This is due to the texture of the brushite crystals (ie distribution of crystallographic orientations of a polycrystalline sample).

[0222] In FIG. 12 a comparison is made between the brushite crystals (C011), the sample after the thermal treatment (C011b) and the reference pattern of monetite (Reference code 00-009-0080). The transformation into monetite is clear. In sample C011b the characteristic peaks of brushite are absent but the characteristic peaks of monetite are present (2 theta 13.24, 26.58, 28.73, 30.30). The phenomenon of texture is present for monetite as the peak at 26.58 degrees is relatively high in comparison with the reference pattern.

[0223] FIG. 13 is the pattern of sample 8007 and the reference pattern of fluorapatite (Reference code 04-007-2771). All the characteristic peaks are recognisable (2 theta 10.61, 23.08, 25.88, 28.1, 29.09, 32.15, 33.01, 34.14, 40.04, 46.70) while the phenomenon of texture is not present.

[0224] For the characterisation of the CaP gel with XRD, a small amount (20 ml ) is left in a beaker at room temperature for 24 hours to dry into a powder form. In FIG. 14 the XRD pattern of the CaP gel is compared with the reference pattern of brushite. The presence of brushite crystals in the CaP gel is clear while at the same time there is a broad peak (2 theta 20 to 30) which indicates the presence of an amorphous phase (gelated orthosilicate). The presence of this amorphous phase ensures the random alignment of the brushite crystals and no texture was therefore observed.

[0225] SEM Analysis

[0226] Scanning Electron Microscopy was used to investigate the shape and the size of the crystals. In FIG. 15 images of the undoped brushite powder (A001) are presented. In this case the crystals have the shape of a flake with a length of 5-80 μm and a width of 3-10 μm. The same characteristics were observed for the doped samples (FIG. 16) but unreacted dopants were also found (white particles correspond to erbium oxide). The same shape remains after the dehydration of brushite and its transformation to monetite. The only difference between brushite and monetite is that in the second case rough areas can be found on the surface of the crystals (see FIG. 17a and FIG. 17b). These rough areas can be attributed to the formation of faults. The appearance of stacking faults is very common during phase transition and generally during the heating and cooling of crystals. The flake shape of brushite and monetite favours the alignment of the particles and can explain the high peaks due to texture which have been observed during XRD analysis.

[0227] In FIG. 18 the dried CaP gel particles can be observed. The dominant phase is the particles of orthosilicate polymer but with recognisable flake-like crystals of brushite trapped in it (see FIG. 18a and FIG. 18b).

[0228] Thermal Analysis

[0229] A Simultaneous Thermal analyser (PerkinElmer, STA 8000) was used to investigate the reactions and the phase changes which take place during heating. Experiments were conducted in the range 40 to 200° C. at a heating rate of 10° C. per minute. In FIG. 19 the curves for a brushite sample (A001), a dried CaP gel and monetite (C011b) are presented. In the brushite sample and in the CaP gel sample there is indicated a phase transformation at 198° C. This was expected as it indicates the removal of water molecules from the crystals and the transformation of brushite to monetite. In the case of monetite no reactions or phase transformations have been found.

[0230] Viscosity Measurements

[0231] For the development of a suitable delivery system and the understanding of the mechanisms of coating on an enamel surface, rheology measurements of the CaP gels are very important. For that reason a Bohlin Gemini II rheometer was used on which the cone-plate geometry has been attached (see FIG. 20). Three samples were tested; a CaP gel, a mixture of CaP gel and brushite powder (10% w/v) and a dried CaP gel sample. The measurements were conducted at stable temperature of 25° C. and shear rates in the range 1-500 5.sup.−1.

[0232] FIG. 21 presents viscosity results for the samples. It is clear that all of them are characterised by shear thinning behaviour (ie viscosity decreases with the increase of shear rate). As is to be expected the CaP gel has the lowest viscosity while the merely dried sample and the powder have almost the same viscosity curve. The samples were found to be much thicker than glycerol but thinner than toothpaste.

[0233] In order to proceed with Computational Fluid Dynamics (CFD) simulations a model which describes the viscosity of the fluids is needed. Several well-known viscosity models (Casson, Hershey Buckley, Sisko, Power law) have been tested by fitting to the experimental data. The most appropriate was found to be the Sisko model (eq. 1):

[00001]$\begin{array}{cc}n=n_{\infty }+{k\left(\frac{1}{\gamma }\right)}^n.Math..Math.n_{\infty }=\mathrm{apparent}.Math..Math.\mathrm{viscosity}.Math..Math.\gamma =\mathrm{shear}.Math..Math.\mathrm{rate}.Math..Math.k=\mathrm{viscosity}.Math..Math.\mathrm{constant}.Math..Math.n=\mathrm{power}.Math..Math.\mathrm{law}.Math..Math.\mathrm{factor}& \mathrm{eq}..Math.1\end{array}$

[0234] Conclusion

[0235] Four materials have been synthesised characterised respectively by the presence of brushite, monetite, fluorapatite and CaP gel. Synthesis is carried out at low temperature (37° C.) with solutions of Ca(NO.sub.3).sub.2.4H.sub.2O 0.1M and (NH.sub.4).sub.3PO.sub.4 0.1M. Monetite can be produced by the dehydration of brushite (200° C. for 72 h) while fluoroapatite is formed when NFU is used as a dopant.

[0236] The brushite and the monetite crystals seem to be almost identical. Both are flakes with a length in the range 5-80 μm and width in the range 3-10 μm. Rheological measurements were conducted to determine the viscosity of the CaP gel. It was found that the samples follow a shear thinning behaviour which can be described using the Sisko model.

EXAMPLE 3

[0237] Additional embodiments of the process of the invention are outlined briefly below.

[0238] General Methodology

[0239] Gel samples were prepared using a similar procedure which can be broken down into three steps, namely (a) preparation of the stock solution, (b) preparation of the solution and (c) gelation.

[0240] a) Preparation of the stock solution: each reagent is dissolved in double distilled water using a magnetic stirrer to give a stock solution with a concentration of 0.1M which was stored in a closed glass bottle.

[0241] b) Preparation of the solution: the dopants (cerium, fluorine and ytterbium) were added to the ammonium phosphate solution dropwisely under constant stirring after which the solution was left to stir for about 2 hours. In another beaker, the gelling material (tetraethylorthosilicate) was added dropwisely under continuous stirring to the calcium nitrate solution in the ratio 1:4 and left to stir for about 2 hours. Afterwards the solution mixture of ammonium phosphate and dopants was added dropwisely to the calcium nitrate and orthosilicate solution under continuous stirring.

[0242] c) Gelation: the prepared solutions were left under continuous stirring for about 24 hours for gelation to take place.

[0243] Preparation of Gel Samples

[0244] (1) Calcium Phosphate Doped with Cerium and Fluorine (batch 1): [0245] 7.5 mL of 0.1M Ce(NO.sub.3).sub.2.4H.sub.2O solution was added dropwisely to 75 mL of 0.1M (NH.sub.4).sub.2HPO.sub.4 solution with continuous stirring. 7.5 mL of 0.1M NH.sub.4F solution was added in the same manner afterwards with continuous stirring. [0246] The 90 mL phosphate solution with the dopants was then added dropwisely to a beaker containing 150 mL of calcium nitrate solution with continuous stirring. [0247] The mixture was left to stir for about 24 hours. [0248] 62.5 mL of tetraethylorthosilicate was then added to the solution and left to stir for about 1 hr. [0249] The mixture was left in a surrounding of about 25° C. to form a gel.

[0250] (2) Calcium Phosphate Doped with Cerium and Fluorine (batch 2): [0251] 3.75 mL of 0.1M Ce(NO.sub.3).sub.3.6H.sub.2O solution was added dropwisely to 37.5 mL 0.1M (NH.sub.4).sub.2HPO.sub.4 solution with continuous stirring. 3.75 mL of 0.1M NH.sub.4F solution was added in the same manner afterwards with continuous stirring. [0252] 75.5 mL of 0.1M Ca(NO.sub.3).sub.2.4H.sub.2O solution was mixed with 62.5 mL of tetraethylorthosilicate (the ratio of tetraethylorthosilicate in the solution was increased as it was added to the calcium solution). [0253] The 45 mL phosphate solution with the dopants was added dropwisely to a beaker containing the 138 mL of Ca(NO.sub.3).sub.2.4H.sub.2O solution with tetraethylorthosilicate with continuous stirring. [0254] The mixture was left to stir for about 2 hours. [0255] The mixture was left in a surrounding of about 25° C. to form a gel.

[0256] (3) Calcium Phosphate Doped with Cerium and Fluorine (batch 3): [0257] 3.75 mL of 0.1M Ce(NO.sub.3).sub.3.6H.sub.2O solution was mixed with 3.75 mL of 0.1M NH.sub.4F solution and then added to 37.5 m1 of 0.1M (NH.sub.4).sub.2HPO.sub.4 dropwisely. [0258] The 45 mL phosphate solution with the dopants was added dropwisely to a beaker containing 75.5 mL of 0.1M Ca(NO.sub.3).sub.2.4H.sub.2O solution and left to stir for about 1 hr. [0259] 30 mL of tetraethylorthosilicate was then added to the solution and left to stir for about 2 hrs. [0260] The mixture was left in a surrounding of about 25° C. to form a gel.

[0261] (4) Calcium Phosphate Doped with Ytterbium and Fluorine (batch 1): [0262] 37.5 mL of 0.1M (NH.sub.4).sub.2HPO.sub.4 solution was added dropwisely to 75 mL of 0.1M Ca(NO3).sub.2.4H.sub.2O solution with continuous stirring. [0263] Then 3.75 mL each of 0.1M of Yb(NO.sub.3).sub.3.5H.sub.2O solution and NH.sub.4F solution were added dropwisely under continuous stirring. [0264] The mixture was left to stir for about 24 hrs. [0265] 30 mL of tetraethylorthosilicate was added with stirring. The solution was left to stir for about 2 hrs. [0266] The mixture was left in a surrounding of about 25° C. to form a gel.

[0267] (5) Calcium Phosphate Doped with Ytterbium and Fluorine (batch 2): [0268] 10 mL of tetraorthosilicate was added dropwisely to 25 mL of 0.1M Ca(NO.sub.3).sub.2.4H.sub.2O solution with continuous stirring. [0269] 12.5 mL of 0.1M (NH.sub.4).sub.2HPO.sub.4 was also added, followed by 1.25 mL of each of 0.1M Yb(NO.sub.3).sub.3.5H.sub.2O and NH.sub.4F solution with continuous stirring. [0270] The mixture was left to stir for about 3 hours. [0271] The mixture was left in a surrounding of about 25° C. to form a gel.

[0272] (6) Calcium Phosphate Doped with Cerium, Ytterbium and Fluorine (batch 1): [0273] 10 mL of tetraorthosilicate was added dropwisely to 25 mL of 0.1M Ca(NO.sub.3).sub.2.4H.sub.2O solution with continuous stirring. [0274] 11.25 mL of 0.1M (NH.sub.4).sub.2HPO.sub.4 was also added, followed by 1.25 mL of each of 0.1M Yb(NO.sub.3).sub.3.5H.sub.2O, Ce(NO.sub.3).sub.3.6H.sub.2O and NH.sub.4F with continuous stirring. [0275] The mixture was left to stir for about 3 hours. [0276] The mixture was left in a surrounding of about 25° C. to form a gel. (7) Calcium Phosphate Doped with Cerium, Ytterbium and Fluorine (batch 2): [0277] 30 mL of tetraorthosilicate was added dropwisely to 75 mL of calcium nitrate solution with continuous stirring. [0278] 33.75 mL of 0.1M (NH.sub.4).sub.2HPO.sub.4 was also added, followed by 3.75 mL of each of 0.1M Yb(NO.sub.3).sub.3.5H.sub.2O, Ce(NO.sub.3).sub.3.6H.sub.2O and NH.sub.4F with continuous stirring. [0279] The mixture was left to stir for about 24 hours. [0280] The mixture was left in a surrounding of about 25° C. for gelation to continue.

EXAMPLE 4

[0281] A layer of the hydrogel formulation of the present invention was deposited prior to femtosecond laser irradiation at 1520 nm. The layer rapidly formed a smoother and more pristine surface than solely bioceramic material such as calcium phosphate phase-based materials. Irradiation followed by brushing trials demonstrated the benefits of densification of the calcium phosphate phases and its significance in providing wear resistance through rapid bonding and adhesion with the enamel dentine surface as shown in FIGS. 22a and b.

[0282] The hydrogel formulation is ideal for forming sprays or pastes for application to the surface of a tooth and may be cast into pre-fabricated mineral structures such as the hollow tube shown in FIG. 23. It may be possible to engineer the growth of glass or ceramic materials by controlling laser irradiation time and speed. X-ray diffraction spectra shown in FIGS. 24a and 24b confirms the onset of crystallisation in a hydrogel formulation which would lead to a progressive phase transformation to a composite structure in which porosity is also controlled by laser-induced densification.

EXAMPLE 5

[0283] An embodiment of the hydrogel formulation of the invention which included chitosan was prepared as follows.

[0284] Step 1: 1 g of chitosan powder was dissolved in 100 ml of an aqueous lactic acid solution (2% v/v). Other acids can be also used (eg acetic acid). The mixture was stirred at 60° C. for 1 hour.

[0285] Step 2: NH.sub.4F, Er(NO.sub.3).sub.3.9H.sub.2O and Sr(NO.sub.3).sub.2 were added at concentrations between 0.1 and 0.5% w/v.

[0286] Step 3: 10 ml of tetraethyl orthosilicate was added in the amount tetraethyl orthosilicate:chitosan solution =1:10. The resulting mixture was stirred for 1 hour at 37° C. and thereafter for 3-5 days at room temperature until gelation took place.

[0287] Step 4: The chitosan/orthosilicate mixture was mixed with brushite crystals in the amount gel: brushite =10:1 by weight. The resulting hydrogel formulation was a non-Newtonian (shear thinning) suspension (see FIG. 25). The final viscosity which is critical for controlling the thickness of the coating could be adjusted by changing the ratio of gel: brushite.

[0288] Laser Treatment

[0289] The hydrogel formulation was applied to tooth enamel in a homogeneous thin layer (around 20 μm) and left to dry at room temperature for 10 minutes. Irradiation experiments were conducted with femtosecond pulsed lasers and continuous wave (CW) lasers. In both cases, melting of the brushite crystals and the formation of a remineralised surface were observed (see FIG. 26).

[0290] Advantages of the Use of Chitosan

[0291] The advantages of the addition of chitosan to the hydrogel formulation are threefold: [0292] Results in compact coatings where the brushite crystals are homogeneously distributed while the porosity between them is reduced significantly. During laser irradiation this is very important since it contributes to effective heat dissipation and eventually to the sintering of the material. [0293] The adhesion of the tetraethyl orthosilicate hydrogel formulation with chitosan on enamel and titanium samples was high compared with the tetraethyl orthosilicate hydrogel formulation without chitosan (see FIG. 27). [0294] The presence of chitosan promotes cell proliferation and growth which is important for bone grafts or coatings for titanium implants.