CENTRIFUGAL BRAKE MECHANISM
20170307031 · 2017-10-26
Inventors
- Eliezer Baruch Gross (Petah Tikva, IL)
- Avner Farkash (Yakir, IL)
- Daniel Israel Minehart (Beitar Illit, IL)
- Sasson Betzalel (Jerusalem, IL)
Cpc classification
F16D49/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D49/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D51/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D51/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D49/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D49/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A centrifugal brake mechanism for a controlled descent device, and a drum device employing it, are described. The mechanism comprises a circular wheel configured and operable to rotate about an axis of rotation thereof, an axle extending along and rotatable about the axis inside a central cavity of the wheel and having two or more parallel shaft rods extending inside the cavity substantially perpendicular to the axis of rotation, a gear system for transferring rotations of the wheel into counter-rotations of the axle, one or more brake elements each having pass-through bores for slidably mounting over the two or more parallel shaft rods, springs mounted over the parallel shaft rods between the brake element and the axle, and a friction enhancement mechanism for increasing friction forces between the brake elements and the inner wall the wheel responsive to increase in angular velocity of the wheel.
Claims
1-17. (canceled)
18. A centrifugal brake mechanism for a controlled descent device, the centrifugal brake mechanism being configured to be attached to a harness wearable by a descending user, the centrifugal brake mechanism comprising: a support structure configured for attachment to the harness; a circular wheel located inside said support structure and configured and operable to rotate about an axis of rotation thereof, said circular wheel comprising a circular central cavity and an inner wall encircling the cavity; an axle mounted inside said central cavity, the axle extending along and rotatable about said axis of rotation inside said central cavity; two or more parallel shaft rods attached to the axle and extending substantially perpendicular to the axis of rotation inside the cavity; a gear system configured and operable to transfer rotations of said wheel into counter-rotations of said axle; one or more brake elements mounted on said two or more parallel shaft rods, each of the one or more brake elements having two or more pass-through bores for slidably moving along said two or more parallel shaft rods inside said central cavity, and two or more springs mounted over at least one of said shaft rods between the brake element and the axle, said one or more brake elements being configured and operable to radially slide over the two or more parallel shaft rods towards the inner wall of the wheel encircling said cavity in response to the counter-rotations of said axle; and a friction enhancement mechanism for increasing friction forces responsive to increase in angular velocity of the wheel, said friction enhancement mechanism being configured for providing additional engagement between the circular wheel and the brake element and comprising one or more circular rails and corresponding one or more curved grooves engageable with said one or more rails, to thereby progressively increase friction between said one or more brake elements and the inner wall of the wheel responsive to increase in angular velocity of the wheel.
19. The centrifugal brake mechanism of claim 18 wherein the one or more curved grooves form shoulder structures in the outer faces of the one or more brake elements, and each of the one or more circular rails is formed by two circular grooves formed in the inner wall, each of the two circular grooves being configured and operable to receive one of said shoulder structures of the one or more brake elements when said brake element contacts the inner wall, to thereby increase the applied friction forces.
20. The centrifugal brake mechanism of claim 18 wherein geometrical shapes of at least one of the curved grooves and of a respective one of the one or more circular rails configured to be received in it, are adapted to progressively increase the friction forces responsive to increase in angular velocity of the wheel.
21. The centrifugal brake mechanism of claim 20 wherein at least one of the one or more curved grooves comprises a tapering groove section in which opposing sides of the tapering groove taper towards the axis of rotation, and at least one of the one or more circular rails comprises a corresponding tapering rail section configured to be received inside said tapering groove section.
22. The centrifugal brake mechanism of claim 18 wherein the gear system includes a planetary gear system configured and operable to rotate the axle during rotation of the wheel in an angular velocity whose magnitude is greater than the magnitude of the angular velocity of the wheel.
23. The centrifugal brake mechanism of claim 22 wherein a speed ratio of the planetary gear system is about 1 to 5.3.
24. A drum device for controlled release of a cable spooled therein and anchored to an external support by a free end of said cable, said drum device is configured and operable to be harnessed to a descending user for guaranteeing continuous descent of the user while preventing suspension trauma, the drum device comprising the brake mechanism according to claim 18, and the support structure of the drum device has a cable release opening for passage of released cable portions therethrough.
25. The drum device of claim 24, further comprising a cable-release system configured and operable to receive released cable portions from the circular wheel and direct the released cable portions in an outward direction towards the cable release opening of the drum device, and prevent backward movement of the released cable into the housing.
26. The drum device of claim 25 wherein the cable-release system comprises a first cable-release unit mounted above the circular wheel and having a slender opening defined between two rotatable roller shafts thereof for passage of the released cable portions therethrough.
27. The drum device of claim 26 wherein diameters of the two rotatable roller shafts of the first cable-release unit are substantially different, and wherein the diameter of one of said rotatable roller shafts is set according to a predetermined bend radius of the cable.
28. The drum device of claim 26 wherein the cable-release system comprises at least one additional cable-release unit having a slender opening defined between two rotatable roller shafts for passage of the released cable portions therethrough, said at least one additional cable-release unit being mounted above and substantially in parallel to the first cable-release unit.
29. The drum device of claim 28 wherein the orientation of the two rotatable roller shafts of the first cable-release unit is substantially perpendicular to orientation of the two rotatable roller shafts of the at least one additional cable-release unit.
30. A controlled descent device, comprising: a wearable harness; a support structure attached to the harness and having a cable release opening for passage of portions of a spooled cable therethrough; and a drum device comprising the spooled cable and a brake mechanism configured to regulate the speed release of the cable from the drum device, said brake mechanism comprises: a circular wheel configured to rotate about an axis of rotation thereof and comprising a circular central cavity; an axle extending along and rotatable about said axis of rotation inside said central cavity; two or more parallel shaft rods attached to the axle and extending substantially perpendicular to the axis of rotation inside the cavity; a gear system configured to transfer rotations of said wheel into counter-rotations of said axle; and one or more brake elements mounted on said two or more parallel shaft rods, each of the one or more brake elements having two or more pass-through bores for slidably moving along said two or more parallel shaft rods inside said central cavity, and two or more springs mounted over at least one of said two or more parallel shaft rods between the brake element and the axle, said one or more brake elements being configured and operable to radially slide over the parallel shaft rods towards the inner wall of the wheel encircling said cavity in response to the counter-rotations of said axle.
31. The controlled descent device of claim 30, further comprising a friction enhancement mechanism for increasing friction forces responsive to increase in angular velocity of the wheel, said friction enhancement mechanism being configured for providing additional engagement between the circular wheel and the brake element and comprising one or more circular rails and corresponding one or more curved grooves engageable with said one or more rails, to thereby progressively increase friction between said brake elements and the inner wall of the wheel responsive to increase in angular velocity of the wheel and prevent suspension trauma.
32. The controlled descent device of claim 30, further comprising a cable-release system configured to receive released cable portions from the circular wheel and direct the released cable portions in an outward direction towards the cable release opening of the drum device, and prevent backward movement of the released cable into the housing.
33. The controlled descent device of claim 32 wherein the cable-release system comprises first and second cable-release units mounted in parallel above the circular wheel, each of the first and second cable-release units having a slender opening defined between two rotatable roller shafts thereof for passage of the released cable portions therethrough.
34. The controlled descent device of claim 33 wherein the orientation of the rotatable roller shafts of the first cable-release unit is substantially perpendicular to orientation of the rotatable roller shafts of the second cable-release unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to understand the invention and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings. Features shown in the drawings are meant to be illustrative of only some embodiments of the invention, unless otherwise implicitly indicated. In the drawings like reference numerals are used to indicate corresponding parts, and in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION OF EMBODIMENTS
[0040] The various embodiments of the present invention are described below with reference to the drawings, which are to be considered in all aspects as illustrative only and not restrictive in any manner Elements illustrated in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention. This invention may be provided in other specific forms and embodiments without departing from the essential characteristics described herein.
[0041]
[0042] As shown in
[0043] The CDD 9 shown in
[0044]
[0045] The upper portion of the tear-like shaped support structure 45 includes a cable release mechanism for directing the release of the cable 4 from the drum device 5 and preventing backward movement of the cable 4 into the support structure. In this non-limiting example the cable release mechanism comprises two cable release units, 48 and 49, accommodated one on top of the other between the upper portions of the cover plates, 45f and 45r. The cable release units 48 and/or 49 are configured and operable to direct the cable release in an outward direction towards a cable release opening Pc of the drum device 5, and prevent backward movement of the released cable 4 into the drum device 5. In this specific and non-limiting example the cable release opening Pc is defined by an opening of the upper cable release unit 48.
[0046] As best seen in
[0047] The parallel roller shafts, 49u and 49v, may be configured to prevent movement of the cable (4) towards the cable reel 47 (i.e., to prevent the cable from returning back into the support structure 45), for example and without being limiting, by using a ratchet mechanism (not shown) configured to prevent rotation of the shaft rollers in a counter direction. Additionally or alternatively, backward movement of the cable 4 into the support structure may be prevented by properly setting the elasticity of the cable 4 to a desired suitable level for allowing cable deformations to occur when passing through the slender gap between the roller shafts and quick restoration of its shape upon leaving the roller shafts, and/or by applying adhesive material(s) between the cable 4 and the roller shafts of the cable release mechanism 49, and/or by setting friction of the surface of the rollers contacting the cable 4 to a desired suitable level.
[0048] The upper cable release mechanism 48 comprises two roller shafts 48s and 48t rotatably mounted one parallel to the other inside a flat frame 48f. In this specific and non-limiting example the roller shafts 48s and 48t of the upper cable release mechanism 48 have substantially the same diameter (e.g., about 16 mm). The frame 48f of the upper cable release mechanism 48 is mounted above the bottom cable release mechanism 49, between and perpendicular to the cover plates, 45f and 45r. The frame 48f is mounted inside the support structure 45 in a plane being substantially parallel to a plane in which the shaft rollers 49u and 49v, of the bottom cable release mechanism 49, reside.
[0049] As seen in
[0050] In some embodiments a fastening element 5s (e.g., shackle), attached to the support structure 45, is used to fixedly attach the drum device 5 to the harness (6). The fastening element 5s may be attached to the support structure 45 by a fastening member 5r (e.g., metal ring or holed piece) suitable for attaching the fastening element 5s to the lower support element 45a, while permitting some rotary movement of the fastening element 5s thereabout.
[0051]
[0052] As best seen in
[0053] Optionally, and in some embodiments preferably, the planetary gear system 65 is designed to transfer the rotations of the cable reel 47 to the axle 60 during the cable release and cause counter rotations (i.e., in opposite direction) of the axle 60 in an angular velocity (V.sub.x in
[0054] Optionally, and in some embodiments preferably, the planetary gear system 65 may be configured and operable to rotate the axle 60 during the cable release and cause counter rotations (i.e., in opposite direction) of the axle 60 in an angular velocity (V.sub.x in
[0055] In possible embodiments the diameter of the ring-gear 67 may be about 140 to 150 mm, the diameter of the planet-gears 65 may be about 50 to 70 mm, and the diameter of the sun-gear 64 may be about 25 to 35 mm The axle 60, rod arms 67r, gear elements and cable reel 47, and other parts of the CDD 9, may be manufactured from any suitable metallic or plastic type of material capable of withstanding the forces evolving in the device during descent. For example, and without being limiting, in possible embodiments the brake shoes 62 may be manufactured from Iron, Aluminum, Brass, Stainless Steel, or combinations thereof, the cable reel 47 may be manufactured from Aluminum, plastic, fiberglass reinforced Nylon, or combinations thereof, and the cogwheels of the gear system may be manufactured from any suitable metal or plastic material. The cable 4 may be made from a fireproof material, such as a metal, for example, from steel. Alternately, the cable 4 may be made of engineering plastics, such as Kevlar®, carbon fiber, or other high strength cable material. The length of the cable may be about 50-500 meters (m), and its diameter may be about 1 to 4 millimeters.
[0056] For example, and without being limiting, in some possible embodiments: the weight of a drum device, and about 50 m of cable reeled therein, may be about 5 kilograms; the weight of a drum device, and about 100 m of cable reeled therein, may be about 7.5 kilograms; and the weight of a drum device, and about 200 m of cable reeled therein, may be about 12 kilograms The drum device having these weight ranges may be of suitable weight for a user to lift and put on his or her back using a CDD according to embodiments of the invention.
[0057]
[0058] In this specific and non-limiting example, two parallel rods 67 are attached to the axle 60 to form two pairs of rod arms 67r extending in opposite directions from the axle 60 towards the inner walls 47w of the cable reel 47. A brake shoe 62 is mounted over each pair of rod arms 67r and is configured to slide radially thereover towards the inner walls 47w of the cable reel 47 against pulling forces applied on the brake shoe by two return springs 63 mounted over the rod arms 67r. Optionally, and in some embodiments preferably, the springs 63 are placed over rod arms 67r without being attached to the brake shoes 62 or to the axle 60. In this way, the springs 63 are used as partitioning elements for preventing contact between the brake shoes 62 and the axle 60, and do not apply forces on the brake shoes 62 when they radially slide towards the inner walls 47w of the cable reel 47.
[0059]
[0060] As seen, the external faces (also referred to herein as front faces) 62e (i.e., facing the inner wall 47w) of the brake shoes 62 have a curved surface matching (i.e., being complementary to) the curvature of the inner walls of the cable reel 47, to thereby maximize the surface contact between them when the brake shoes 62 are pressed by the centrifugal forces against the inner walls 47w, and thereby maximize the friction forces between these surfaces. In this way, as the descent speed of the user 7 of the CDD 9 is increased during the fall, the counter-rotations of the rod arms 67r inside the cable reel 47 are also increased, thus increasing the centrifugal forces pressing the brake shoes 62 against the inner walls 47w of the cable reel 47. Consequently, the friction forces evolving between the external surfaces 62e of the brake shoes 62 and the inner walls 47w of the cable reel 47 are respectively increased, which in effect decreases the angular velocity of the cable reel 47. Correspondingly, decrease in the angular velocity of the cable reel 47 slows down the speed of cable release from the drum device, which in turn slows down the descent speed of the rescuee. Accordingly, properly setting the gear ratio of the planetary gear system 65 can be used to guarantee that the angular velocity of the cable reel 47 does not exceed a predefined limit (e.g., about 150 rpm), and thereby guarantee that the descent speed remains within a predetermined range (e.g., about 1 to 2 m/s).
[0061] In some possible embodiments the external surfaces 62e of the brake shoes 62 are covered by one or more friction enhancing layers (pads) configured to increase the friction coefficient of the brake shoes 62 and thereby increase the friction forces evolving between the brake shoes 62 and the inner walls 47w of the cable reel 47, so as to further slow down the speed of rotation of the cable reel 47 during descent. In other possible embodiments, the brake shoes 62 are configured to directly contact the inner wall 47w of the cable reel 47 i.e., without any friction enhancing layers.
[0062] Additionally, or alternatively, the brake mechanism 5m may comprise a friction enhancement (speed damping) mechanism configured to significantly increase the friction forces evolving between the brake shoes 62 and the inner wall 47w of the cable reel 47. For example, in some embodiments each brake shoe 62 comprises one or more curved (e.g., arc-shaped) grooves 68 (only one curved groove is shown in the figures) formed along its external face 62e i.e., facing the inner wall 47w of the cable reel 47, and being substantially parallel to the plane of rotation of the cable reel 47. The one or more curved grooves 68 are designed to receive and mate with one or more circular rails 66 inwardly protruding from the inner wall 47w of the cable reel 47 towards the axis of rotation 47a, and being substantially parallel to the plane of rotation of the cable reel 47. In this way, the contact surface areas of the brake shoes 62 and of the inner wall 47w of the cable reel 47 are substantially increased during engagement of the circular rails 66 in the curved grooves 68. Accordingly, as the brake shoes 62 are pushed outwardly against the inner wall 47w of the cable reel 47 by the centrifugal forces, greater friction forces evolve as the circular rails 66 progressively become engaged in the curved grooves 68, in addition to the friction forces obtained between the contacting surfaces of the front faces 62e of the brake shoes 62 and the inner wall 47w of the cable drum 47. In effect, a stronger rotation speed damping effect is achieved, which in turn effectively damps the descent speed of the CDD.
[0063] It is noted that the curved grooves 68 and their respective circular rails 66 further serve as guiding means that prevent movements of the brake shoes 62 in undesired directions during engagement of the rails 66 inside the grooves 68, and which translate rolling/tilting moments, which may be applied over the brake shoes during operation of the device, into an increase in the damping friction forces.
[0064] In some embodiments the damping friction forces are further increased by adding one or more inclined facets to the one or more curved grooves 68 and the one or more circular rails 66. For example, and without being limiting, at least one curved groove 68 may include a tapering section wherein the sides of the curved groove gradually taper towards the axis of rotation 47a, and a corresponding at least one circular rail 66 includes a corresponding tapering section configured to mate with the tapering section of the at least one curved groove 68.
[0065] In some embodiments (not shown) one or more circular rails are formed on the front faces 62e of the brake shoes 62, and one or more corresponding curved grooves are formed in the inner wall of the drum 47. Alternatively, in some possible embodiments, each brake element comprises one or more rails and one or more grooves, and the inner wall of the cable drum 47 comprises corresponding one or more grooves and one or more rails, configured to mate with therewith.
[0066]
[0067] The slit portion 68e of the groove 68 may be configured to allow further advancement of the tapered rail 66 thereinto in response to increase in the centrifugal forces applied over the brake shoe 62. For example and without being limiting, layers of the external faces 62e of the brake shoe 62, and/or of the inner wall 47w of the cable reel 47, may be grinded during the descent, and in this event the apex of the tapered rail 66 may be further advanced into the slit portion 68e of the groove 68, thereby compensating for the grind layers by allowing expansion of the groove 68 and in effect increasing the friction between the brake shoe 62 and the inner wall 47a.
[0068] As also seen in
[0069]
[0070] For example, and without being limiting, the drum device arrangement shown in
[0071]
[0072]
[0073] The drum device 5′ comprises a gear system (not shown) and brake elements (not shown) configured to regulate the cable release during the fall, as exemplified and described hereinabove. In this embodiment, however, each planet cogwheel is attached for rotation over a respective pivot 92 provided on one of the arms of the three-apex star-shaped plate 93b.
[0074] As described hereinabove and shown in the associated Figs., the present invention provides a centrifugal brake mechanism for a CDD. While particular embodiments of the invention have been described, it will be understood, however, that the invention is not limited thereto, since modifications may be made by those skilled in the art, particularly in light of the foregoing teachings. As will be appreciated by the skilled person, the invention can be carried out in a great variety of ways, employing more than one technique from those described above, all without exceeding the scope of the invention.