ARRANGEMENT FOR TRANSMITTING AND/OR RECEIVING AN ULTRASONIC, WANTED SIGNAL AND ULTRASONIC, FLOW MEASURING DEVICE
20170307425 · 2017-10-26
Inventors
- Oliver Berberig (Grenzach-Wyhlen, DE)
- Andreas Berger (Hasel-Glashutten, DE)
- Michal Bezdek (Aesch, CH)
- Pierre Ueberschlag (Saint-Louis, FR)
Cpc classification
G10K11/002
PHYSICS
G10K11/004
PHYSICS
G01F23/2968
PHYSICS
International classification
Abstract
An arrangement for transmitting and/or receiving an ultrasonic, wanted signal in a measured medium, comprising a vibration decoupling element for securing at least one ultrasonic transducer in a containment, characterized in that the vibration decoupling element has a platform for securing the vibration decoupling element to a sensor nozzle or to the containment and a second interface for securing an ultrasonic transducer. Between the second interface and the platform a vibration decoupling structural element is arranged, which structural element is embodied as a solid body, which has one or more interfaces with other elements of the vibration decoupling element, especially with the second interface for securing the ultrasonic transducer and/or the platform, and wherein the structural element (11, 39, 55, 75) has an as much as possible spherical-, ellipsoidal-, toroidal- or polyhedral shape.
Claims
1-15. (canceled)
16. An arrangement for transmitting and/or receiving an ultrasonic, wanted signal in a measured medium, comprising: at least one ultrasonic transducer; and a vibration decoupling element for securing said at least one ultrasonic transducer in a containment, wherein: said vibration decoupling element or said at least one ultrasonic transducer via a coupling surface issues ultrasonic, wanted signals toward a measured medium; and wherein the said vibration decoupling element has a first interface, where said vibration decoupling element is connectable to the containment, especially to a measuring tube or to a tank, or to a sensor nozzle on the containment, which containment is partially or completely filled with measured medium; the amplitude of the wanted signal transmitted in the measured medium under reference conditions and in the frequency range of the wanted signal is more than 20 dB greater than the amplitude of the disturbance signal transferred via the interface and via the wall of the containment said vibration decoupling element has a platform for securing said vibration decoupling element to said sensor nozzle or to the containment and a second interface for securing said at least one ultrasonic transducer; between said second interface for securing said at least one ultrasonic transducer and said platform at least one vibration decoupling structural element is arranged, which structural element is embodied as a solid body, said solid body has one or more interfaces with other elements of said vibration decoupling element, especially with said second interface for securing the ultrasonic transducer and/or the platform; and said structural element has an as much as possible spherical-, ellipsoidal-, toroidal- or polyhedral shape.
17. The arrangement as claimed in claim 16, wherein: the amplitude of the wanted signal transmitted in the measured medium under reference conditions and in the frequency range of the wanted signal is more than 30 dB, especially more than 40 dB, greater than the amplitude of the disturbance signal transmitted via the first interface and via the wall of the containment.
18. The arrangement as claimed in claim 16, wherein: said vibration decoupling element is monolithically constructed.
19. The arrangement as claimed in claim 16, wherein: at least one connecting element is arranged between the structural element and other elements of said vibration decoupling element; and said connecting element is embodied as a rod-shaped connecting element.
20. The arrangement as claimed in claim 16, wherein: at least one connecting element is arranged between said structural element and other elements of said vibration decoupling element; and said connecting element is embodied as a membrane.
21. The arrangement as claimed in claim 16, wherein: the length of said rod-shaped connecting elements corresponds to greater than or equal to lambda/8, preferably greater than or equal to lambda/4, of the ultrasonic signal.
22. The arrangement as claimed in claim 16, wherein: said vibration decoupling element is a metal component and at least in certain regions is composed of one of the following materials: a) a steel, especially a stainless steel or tool steel; b) titanium or a titanium alloy; c) a nickel based alloy; d) aluminum or an aluminum alloy; e) a chromium-cobalt-molybdenum alloy; f) a bronze alloy; g) a noble metal alloy; h) a copper alloy.
23. The arrangement as claimed in claim 16, wherein: said vibration decoupling element is sectionally composed of a plurality of weldable metals and/or metal alloys, which are connected with one another seamlessly, especially without adhesive seam, weld seam, braze seam or solder seam.
24. The arrangement as claimed in claim 16, wherein: said vibration decoupling element has an integrally formed passageway for guiding an electrical current- and/or signal cable, which passageway extends through the structural element.
25. The arrangement as claimed in claim 16, wherein: between said seat and said platform an open structure is provided, wherein one or more structural elements are parts of said open support structure.
26. The arrangement as claimed in claim 16, wherein: said vibration decoupling element is produced by selective laser melting.
27. The arrangement as claimed in claim 16, wherein: said vibration decoupling element is insertable into a hole in the containment, especially without connection via a sensor nozzle.
28. The arrangement as claimed in claim 16, wherein: said one or more structural elements are essentially solid, wherein the mass of a structural element is at least 80%, for example, at least 90% and preferably at least 95% of the mass of an equally shaped, solid reference body composed of the same material as the structural element.
29. An ultrasonic, flow measuring device having a measuring tube and at least two arrangements as claimed in claim 16, mounted on said measuring tube.
30. An ultrasonic, fill-level measuring device having at least one arrangement as claimed in claim 16 mounted on a container wall.
Description
[0068] The invention will now be explained in greater detail based on some examples of embodiments presented in the drawing, the figures of which show as follows:
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[0090] Ultrasonic, flow measuring devices are applied often in process and automation technology. They permit a relatively easy determination of volume flow and/or mass flow in a pipeline. Known ultrasonic, flow measuring devices work frequently according to the travel-time difference principle. In the case of the travel-time difference principle, the different travel times of ultrasonic waves, especially ultrasonic pulses, or so-called bursts, are evaluated relative to flow direction of the liquid. For this, ultrasonic pulses are sent, or transmitted, at a certain angle to the tube axis both with as well as also counter to the flow. From the travel-time difference, the average flow velocity can be determined along the ultrasound signal path and therewith, in the case of known flow state, and known diameter of the pipeline section, the volume flow.
[0091] The ultrasonic waves are produced and received with the assistance of so-called ultrasonic transducers 1. For this, the ultrasonic transducers 1 are mounted fixedly in the tube wall of the relevant pipeline section. Most often, the tube section is an integral unit of the flow measuring device and is referred to as measuring tube 2. Also clamp-on, ultrasonic, flow measuring systems are obtainable. The present invention concerns, however, ultrasonic, flow measuring devices, in the case of which the ultrasonic transducers are connected media contactingly with a media conveying measuring tube.
[0092] The ultrasonic transducers 1 include, normally, an electromechanical transducer element, e.g. a piezoelectric element. Furthermore, the ultrasonic transducers utilize a coupling layer for improved acoustic coupling and an adapting, or matching, layer, e.g. for gaseous media.
[0093] For reasons of stability under pressure, the measuring tube 2 is most often made of a metal, e.g. steel. In producing the one ultrasonic signal by an electromechanical transducer element of a first ultrasonic transducer 1a, a part of the ultrasonic signal can be transmitted to the measuring tube 2 and be transmitted as structure-borne sound to an electromechanical transducer element of a second ultrasonic transducer 1b. Such detects this structure-borne sound signal supplementally to the ultrasonic, wanted signal U that actually passed through the measured medium M, whereby a disturbance of the measuring occurs. Therefore, the ultrasonic transducer should as much as possible be decoupled from the structure-borne sound traveling in the measuring tube wall.
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[0095] Holding element 6 is connected with a vibration decoupling element 10. Vibration decoupling element 10 has a vibration decoupling geometry.
[0096] The vibration decoupling element 10 of
[0097] The vibration decoupling element is preferably monolithically constructed and includes in
[0098] Additionally, there is a seat 17 having an interface, where the holding element 6 of the ultrasonic transducer is arranged. In such case, the interface is oriented for holding the ultrasonic transducer in such a manner that the ultrasonic signal is radiated from the holding element 6 arranged in the seat 17 at an angle not equal to 90° to the measuring tube axis A, especially at an angle α between 20-40° to a perpendicular T to the measuring tube axis A.
[0099] Each torus 12, 13 or 14 is connected with at least one adjoining torus by direct surface contact 15 or by a membrane 16. The ring thicknesses S of the tori 12-14 can be equally large or differently large. The same holds for the diameters D of the tori 12-14. In practice, in
[0100] Especially advantageous is when the vibration decoupling element 10 additionally has a membrane 16 as structural element. The membrane 16 should be deflectable in the case of small pressure differences between the inner space 24 and the environment of the arrangement. A corresponding membrane is e.g. arranged in
[0101] Torus 12 is connected by an areal contact region with a closure plate, or plate-shaped platform, 19. Closure plate 19 includes a flange-like edge region 20. This flange-like edge region 20 serves for mounting on or to a sensor nozzle flange 21.
[0102] The flange-like edge region 20 can additionally have a seal 22, which is arranged on the vibration decoupling element 10 and in the mounted state lies against the sensor nozzle flange 21. Closure plate 19 includes additionally a passageway 23 for feedthrough of electrical connections and signal cable to the ultrasonic transducer 1, i.e. to the piezoelement 5.
[0103] As evident in
[0104] The geometric totality of the vibration decoupling body and the toroidal oscillatory elements 12-14 in particular achieve a significant reduction or a complete canceling of the structure-borne sound. Therewith, the piezoelement can send US signals to the medium, without that a structure-borne sound signal is transmitted via the measuring tube to the receiver. In the case of the flow measurement of fluids, and especially in the case of the flow measurement of gases, the vibration decoupled seating of ultrasonic transducers is, consequently, especially advantageous.
[0105] The geometry shown in
[0106] Other structures of vibration decoupling elements will now be described.
[0107] Recently, the method of selective laser melting has been developed, with which such vibration decoupling elements are manufacturable. Also, other methods, modified compared with SLS, can be utilized, in the case of which e.g. a laser is not applied for the material buildup. These methods can be utilized for the manufacture of vibration decoupling bodies with the geometric relationships described in
[0108] Manufacture by means of selective laser melting additionally permits manufacture of the holding element 6 as an integral component of the preferably monolithically-formed vibration decoupling element. It is possible also to combine a number of different materials with one another. Thus, e.g. the holding element can be manufactured of titanium and the vibration decoupling element of another metal. The transition between the materials can, in contrast to the case of conventional welding, brazing or soldering, be embodied seamlessly, i.e. without connecting seam or weld seam. It is, however, also possible to manufacture individual portions and to connect these with one another by some other method, e.g. by adhering, border crimping or screwing together. In this way, e.g. difficultly weldable locations can be handled otherwise.
[0109] Holding element 6 can also be embodied as a cup with a tubular lateral surface and a terminal, planar, radiation surface. The piezoelement is arranged in this cup. The lateral surface is connected with the vibration decoupling element 10. This variant is shown in
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[0111] Holding element 32 of the ultrasonic transducer is secured in a seat 37, i.e. in a seat with an interface for holding the ultrasonic transducer and forming part of the vibration decoupling element 30. Seat 37 is held in a vibration decoupling manner. For this, the seat 37 is spaced from a dome-shaped platform 40 by a membrane 38 and by a structural element 39. Structural element 39 has, in such case, the shape of a sphere. Alternatively, the structural element can also be embodied shaped as an ellipsoid or a polyhedron.
[0112] In the case of the geometric character of the structural element 39, it can, analogously to
[0113] In the example of an embodiment illustrated in
[0114] The dome-shaped platform 40 serves for anchoring the vibration decoupling element to the measuring tube. Platform 40 is bounded by a conical edge 41. This serves for insertion of the vibration decoupling element 30 into a corresponding opening in a measuring tube 42. In this case, an outwardly extending measuring tube nozzle, such as in the case of the preceding variant, is not required. The membrane and the dome-shaped platform 40 bound a hollow space 43. This can either be filled with a special vibration damping medium, e.g. metal powder, or with a gas.
[0115] The opening within the measuring tube should, advantageously for the insertion of the vibration decoupling element with the platform 40, likewise be conically embodied. The connection between measuring tube and vibration decoupling element can be accomplished in this special example of an embodiment preferably by means of a laser- or electron beam welding method. In the case of the latter method, it is better to embody the interface not with conical but, instead, perpendicular walls, because the electron beam cannot be tilted relative to the component. However, the workpiece can also be inclined by a robot arm. In the case of each type of welding, it is to be noted that the introduced amount of heat should be as small as possible, in order to prevent damaging the piezoceramic by approaching the Curie temperature.
[0116] A passageway 44 extends through the dome-shaped platform 40, through the structural element 39 and through the seat 37. Within this passageway 44, a power supply cable and/or a signal transmission cable can be arranged, which is connected with the piezoelement 33.
[0117] Also the vibration decoupling element 30 shown in
[0118] Also this vibration decoupling element is manufacturable by selective laser melting.
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[0120] The structural elements 55 are analogous to the structural element 39 of
[0121] The structural elements 55 are likewise another connected with one by areal contact regions. Furthermore, a structural element 55 as well as the platform 56 and the seat 54 include a passageway for an electrical current- and/or a signal cable. The structure of the vibration decoupling element 50 is an open structure. The means that between the individual elements, thus, among other things, also between the individual structural elements of the vibration decoupling element 50, free spaces are present. Thus, other than in the case of the preceding vibration decoupling elements, no closed hollow space is created, but, instead, the mentioned open structure. The open structure enables an especially preferred vibration decoupling, i.e. structure-borne sound decoupling, since oscillations are transmitted only via a very small amount of area.
[0122] In order to prevent fouling, the open structure can be surrounded with a membrane, thus e.g. a diaphragm, a thin sheet metal guard or a thin jacket of sheet metal, which e.g. is embodied cylindrical or conically. Such can, for example, be mounted to the platform 56, between platform 56 and measuring tube nozzle 58, to the measuring tube nozzle 58 or to the measuring tube 59.
[0123] In the case of an open structure without such a membrane, a contamination diagnosis of to what extent the open structure has contaminating deposits or the like can occur via an evaluation of the SNR ratio relative to a desired value.
[0124] Also this vibration decoupling element 50 can be produced by selective laser melting.
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[0126] This bending of the rod-shaped connecting elements 76 supplementally damps vibrations. The acoustic vibrations are absorbed by compression, stretching, bending and torsion of the bent, rod-shaped, connecting elements 76.
[0127] Furthermore, three oscillatory bodies 75 are provided. The oscillatory bodies 75 are structural elements of the vibration decoupling element 70 and are formed analogously to the structural elements 11 and 29. Thus, the oscillatory bodies 75 of
[0128] The oscillatory bodies 75 are embodied sphere shaped in
[0129] As already provided in the case of the example of an embodiment of
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[0131] Open structure 74 is embodied as a support structure and can be understood functionally. The components of the open structure undertake essentially the support function of the ultrasonic transducer. In such case, the totality of the supporting components, thus e.g. only the structural elements 55 such as in
[0132] To the extent that the open structure is surrounded by a hollow membrane, the intermediate spaces of the open structure can be filled with another material. This material can be sound damping, potting material or quite especially preferably a metal powder, respectively metal dust. Also, although the open structure in the case of this variant is filled, it is, in spite of this, in effect, open structure. In contrast therewith, a free space in the form of a cavity, such as shown in
[0133] Although the membrane 80, thus, defines a hollow space, the open structure is retained.
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[0136] In the further development shown in
[0137] As already mentioned above, as much as possible spherical-, electrical-, toroidal- and/or polyhedral structural elements have proved as especially suitable for sound decoupling. Shown in
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[0141] The vibration decoupling elements of
[0142] The dimensions of the examples of embodiments illustrated in
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REFERENCE CHARACTERS
[0144] 1, 4, 31, 51, 72 ultrasonic transducer [0145] 2, 26, 42, 59 measuring tube [0146] 3, 46, 49, 77 arrangement [0147] 5, 33, 53 piezoelement [0148] 6, 32, 52 holding element [0149] 7, 34 radiating plate [0150] 8, 35 pedestal [0151] 9, 36 platform [0152] 10, 30, 50, 70 vibration decoupling element [0153] 11, 39, 55 structural element [0154] 12, 13, 14 torus [0155] 15 areal contact [0156] 16 membrane [0157] 17, 37, 54, 71 seat [0158] 19, 56, 73 plate shaped platform [0159] 20 flange-like edge region [0160] 21 sensor nozzle flange [0161] 22 seal [0162] 23 cable connection passageway [0163] 24 hollow space [0164] 25, 58 sensor nozzle [0165] 38 membrane [0166] 40 dome-shaped platform [0167] 41 conical edge [0168] 43 hollow space [0169] 44, 78 passageway [0170] 45 measuring tube wall opening [0171] 57 seal [0172] 74 open structure [0173] 76 rod-shaped connecting elements [0174] 75 oscillatory body, respectively structural element [0175] 79 cup-like holding element [0176] 80 membrane [0177] 81, 82 passageway [0178] 83 holes [0179] 84, 85 sphere ring [0180] 86 sphere membrane [0181] α angle [0182] T perpendicular [0183] A measuring tube axis [0184] S ring thickness [0185] D diameter [0186] U ultrasonic, wanted signal [0187] M measured medium [0188] E in-coupling surface