VENTILATION MODULE FOR AN INTERNAL COMBUSTION ENGINE
20170306816 · 2017-10-26
Assignee
Inventors
- MANFRED BRAND (TREMSBUETTEL, DE)
- HARALD LEISNER (BARGTEHEIDE, DE)
- Stefan Rust (Hamburg, DE)
- ROLAND KRAL (SEEVETAL, DE)
- THOMAS SCHRADER (HAMBURG, DE)
Cpc classification
F01M2013/0494
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A venting module for an internal combustion engine comprises an oil separator with an oil return line, and a check valve which is arranged in the oil return line. The check valve comprises a valve housing, a valve body which is held in the valve housing such that it can be displaced as an entirety between an open position and a closed position, wherein the valve body is held in the open position without prestress and as a result of gravity in the rest state of the internal combustion engine. During operation of the internal combustion engine, the valve body is in the open position independently of the prevailing gas pressure if a defined liquid level in the valve housing is not exceeded, and the valve body is set up for automatic displacement into the closed position as a result of buoyancy if a defined liquid level in the valve housing is exceeded. The venting module has a sealing element which seals the oil return line and is arranged with compression between the venting module and the engine when the venting module is mounted.
Claims
1. A ventilation module for an internal combustion engine, comprising: a housing; an oil separator, wherein the oil separator comprises: an oil return; and a non-return valve, wherein the non-return valve is located in the oil return, wherein the non-return valve includes comprises: a valve housing, wherein the valve housing is formed integrally from the housing; and a valve body, wherein the valve body-which is mounted in the valve housing so as to be movable as a whole between an open position and a closed position, wherein the valve body, when the internal combustion engine is in a non-operated state, is maintained in the open position due to gravity and free from preloads, wherein the valve body, when the internal combustion engine is in operation, is in the open position irrespective of an applied gas pressure when a defined liquid level in the valve housing is not exceeded, and wherein the valve body is configured to automatically move to the closed position due to buoyant force when the defined liquid level in the valve housing is exceeded, and wherein a discharge side of the non-return valve is configured to be connected to an oil return line ending below an oil level; and a sealing element, wherein the sealing element seals the oil return, and wherein the sealing element is press-fitted between the ventilation module and an engine component when the ventilation module is mounted.
2. The ventilation module according to claim 1, wherein a separate orifice comprising a through opening is located at an inlet side of the non-return valve, and wherein the separate orifice forms a valve seat for the valve body.
3. The ventilation module according to claim 2, wherein the separate orifice bears against the valve housing.
4. The ventilation module according to claim 2, wherein a diameter of the separate orifice is small enough so that gravity acting on the valve body is greater than a sum of a maximum suction force and a maximum retaining force by an oil film.
5. The ventilation module according to claim 2, wherein the separate orifice comprises; at least one sealing edge on an outer circumference of the separate orifice, wherein the at least one sealing edge sealingly interacts with the valve housing through deformation.
6. The ventilation module according to claim 2, further comprising: a downholder, wherein the downholder retains the separate orifice in an operational position.
7. The ventilation module according to one claim 2, wherein the separate orifice and/or the valve body are made from a non-reinforced or ball-reinforced thermoplastic.
8. The ventilation module according to claim 1, wherein the valve body is freely insertable into, and is freely removable from, the valve housing at a discharge end of the valve housing.
9. The ventilation module according to claim 1, further comprising: a lid, wherein the lid is attached to a discharge end of the valve housing.
10. The ventilation module according to claim 9, wherein the lid is a lid which can be pulled over the discharge end of the valve housing.
11. The ventilation module according to claim 9, wherein a radial offset is provided on the valve housing, and wherein a groove is formed axially between the radial offset and the lid for mounting the sealing element.
12. (canceled)
13. The ventilation module according to claim 1, further comprising: axial wings, wherein the axial wings are on the valve body and/or on the valve housing, and wherein the axial wings hold the valve body in a defined position in the valve housing.
14. The ventilation module according to claim 1, wherein the valve body is open towards a discharge end of the valve housing, and wherein hollow space volume of the valve body is such that the valve body at a 15% oil charge still provokes sufficient buoyant force to move the valve body to the closed position.
15. The ventilation module according to claim 1, wherein the engine component is a cylinder head, a closed cam carrier, or a cover on one side of the internal combustion engine.
16. The ventilation module according to claim 2, wherein the valve body is freely insertable into, and is freely removable from, the valve housing at a discharge end of the valve housing.
17. The ventilation module according to claim 2, further comprising: a lid, wherein the lid is attached to the discharge end of the valve housing.
18. The ventilation module according to claim 17, wherein the lid is a lid which can be pulled over the discharge end of the valve housing.
19. The ventilation module according to claim 17, wherein a radial offset is provided on the valve housing, and wherein a groove is formed axially between the radial offset and the lid for mounting the sealing element.
Description
[0023] In the following the invention is described on the basis of preferred embodiments with reference to the accompanying figures. The figures show:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031] In the embodiments according to
[0032] A non-return valve 20 is located in the oil return 17. The non-return valve 20 is part of the ventilation module 10, here of the cylinder head cover 39, and is located inside the ventilation module. The non-return valve 20 includes a tubular valve housing 27 forming a chamber 50 for a longish valve body 37 which is preferably open towards the bottom.
[0033] The valve housing 27 is preferably formed integrally from the housing 11 of the ventilation module 10, in particular from the lower housing part 68. A separate valve housing then is no longer needed, with the result that the number of parts can be reduced and the mounting process can be shortened because a corresponding connecting step is no longer needed. Moreover, the valve 20, compared to the prior art comprising a separate valve housing, is smaller by one wall thickness. The valve housing 27 can also be formed integrally from the upper housing part 67 of the housing 11 of the ventilation module 10.
[0034] The valve housing 27 is preferably open towards the top and towards the bottom. In the embodiment of
[0035] In the embodiment of
[0036] The diameter d1 of the oil discharge opening 90 advantageously at least partially is smaller than the diameter d2 of the chamber 50. This can be realized for example by an inwardly-protruding ring-shaped collar 71 at the lower end of the valve housing 27 and of the lid 92, respectively. The diameter d1 of the oil discharge opening 90 is preferably in the range between 5 mm and 11 mm. The ratio of length L of the valve body 37 to the diameter d1 of the oil discharge opening 90 is preferably at least two, further preferably at least 2.5, for example about 3. The mentioned values or value ranges are adapted optimally to the requirements of the oil return in the crankcase ventilation.
[0037] The valve body 37 includes a cylindrical base body 72, the outer diameter of which is smaller than the inner diameter d2 of the chamber 50 so that in the annular gap 74 which is preferably at least 0.75 mm, further preferably at least 1 mm, and which is formed between the base body 72 and the chamber 50 oil can discharge downwards at any time. On the outer circumference of the base body 72, a plurality of for example three axial wings 73 is provided (not visible in
[0038] At least one spacer 75 is preferably provided at the lower end of the valve body 37 to keep the base body 72 spaced from the oil discharge opening 90. In the present embodiments, a plurality of spacers 75 is provided which conveniently are designed as prolongations of the wings 73. The spacers 75 for example rest on the collar 71 of the valve housing 27 and of the lid 92, respectively. Between the spacers 75, corresponding free spaces 76 are formed so that oil can discharge unhindered through the gap 74, the free spaces 76 and the discharge opening 90 when the valve body 37 is in the lower position. The spacer 75 or the spacers 75 may also be formed as upwardly-protruding elements in the collar 71.
[0039] A ring-shaped orifice 77 forming an upper abutment and a valve seat for the valve body 37 is provided at the upper end of the valve housing 27. The orifice 77 is preferably a separate component, in particular the valve housing 27 and the orifice 77 are separate components. The orifice 77 includes an especially concentric inner through opening 82. At its upper end, the valve body 37 is closed by a cap 83 which closes the opening 82 of the orifice 77 against oil passage when the valve body 37 is in the upper abutting position. Thus, the diameter of the cap 83 conveniently is larger than the inner diameter of the opening 82 of the orifice 77. The cap 83 of the valve body 37 advantageously can be rounded and for example can have a semispherical shape. The inner wall 84 of the orifice 77 forming the opening 82 advantageously can also be rounded, in particular to realize an optimal interaction with the rounded cap 83.
[0040] For mounting the orifice 77, the embodiment according to
[0041] The outer circumference of the orifice 77 preferably has a cylindrical shape. In the embodiment according to
[0042] In the embodiments according to
[0043] In the embodiments according to
[0044] Preferably, a notch means 95 engagingly interacting with a corresponding latch means 96 on the valve housing 27 is provided on the securing element 92. The notch means 95 is preferably an annular groove on the inner circumference of the cylindrical part 97 of the lid 92. The latch means 96 is preferably an annular bead or bar on the outer circumference of the valve housing 27. Of course, the bar 96 can also be provided on the lid 92, and the notch groove 95 can be provided on the valve housing 27. Differently shaped notch/latch means are possible. Instead of the notch means 95 and the latch means 96, also other connecting means between the securing element 92 and the valve housing 27 are possible, for example screw means or adhesive means. According to the aforesaid, the securing means 92 preferably is connected or can be connected detachably to the valve housing 27.
[0045] The valve 20 and accordingly the oil return 17 is sealed towards an adjacent engine component 38, in
[0046] Advantageously, a radial offset 98 is provided on the valve housing 27 (see
[0047] In the mounted state, the sealing element 12 is press-fitted between the ventilation module 10, in particular the valve 20 or rather the valve housing 27, and the engine component 38. With other words, the distance between the ventilation module 10 and the engine component 38 in the area of the sealing element 12 in the mounted state is smaller than the expansion of the sealing element so that the sealing effect of the sealing element is produced by its deformation.
[0048] The sealing element 12 serves as a local seal of the oil return 17 at the junction between the ventilation module 10 and the adjacent engine component 38, in particular in the direction opposite to the returning direction. Local seal means that the sealing element 12 advantageously does not seal any other through opening between the ventilation module 10 and the adjacent engine component 38, and in particular does not surround the gas inlet for the intake of the blow-by gases into the ventilation module 10 for which advantageously a separate sealing element is provided. The circumference of the sealing element 12 is preferably not exceeding ½, further preferably not exceeding ⅓, even further preferably not exceeding ¼ of the circumference of the ventilation module 10 in the plane of the sealing element 12. The circumference of the sealing element 12 is preferably not exceeding four times, further preferably not exceeding three times, even further preferably not exceeding twice, even further preferably not exceeding one and a half times the circumference of the oil return opening 74 in the plane of the sealing element 12.
[0049] Advantageously, the valve body 37 is formed integrally from a quasi-isotropic material or a material that is isotropic with respect to shrinkage, in particular a non-reinforced thermoplastic or a glass ball-reinforced plastic. The orifice 77 is preferably formed integrally from the same material as the valve body 37. The valve housing 27 is made from a suitable material, in particular from a material that is different from the material of the orifice 77, for example a fiber-reinforced thermoplastic.
[0050] In the embodiment according to
[0051] In the embodiment according to
[0052] The engine component 38, towards which the non-return valve 20 is sealed by the sealing element 12, is not limited to a cylinder head 60 or a closed cam carrier 48. In a not-shown embodiment, for example a ventilation module 10 is designed to be attached to a so-called front cover, i.e. a cover on one side, here the front side, of the engine.
[0053] In the case of the embodiment according to
[0054] In the case of the embodiment according to
[0055] Dismounting the valve 20 according to
[0056] The functioning of the non-return valve 20 is described hereafter.
[0057] In the non-operated state of the internal combustion engine and in the normal operational position shown in
[0058] The valve body 37 as a whole is moved upwards in case oil ascends in the oil return line 65 and the liquid level in the valve chamber 50 exceeds a critical level and applies a buoyancy force to the valve body 37. The valve body 37 is moved upwards by liquid buoyancy only; the valve 20 thus is liquid-operated and not gas pressure-operated. In other words, the non-return valve 20 is a float valve, as the position of the valve body 37 is controlled by the liquid level in the valve chamber 20 only. The valve body 37 thus can also be called buoyancy body. As the valve body 37 also forms the float body, the valve 20 includes only one part that is movable during operation, namely the valve body 37. This distinguishes the inventive valve 20 from the large-sized valve according to DE 10 2006 018 783 A1, in which the valve body (valve plate) and the float are separate components which are each movable independent of each other, and between which a valve cage is further located.
[0059] The buoyant lift of the valve body 37 is terminated by the valve body 37 abutting on the orifice 77. In this closed position of the valve 20, the valve cap 83 sealingly bears against the orifice 77 and a further rise of oil and ingress into the cleanroom 21 is prevented. The hollow space volume of the valve body 37 advantageously is chosen in such a way that the valve body 37 at a 15% oil charge, preferably at a 20% oil charge, further preferably at a 25% oil charge still provokes sufficient buoyant lift to close the valve 20.
[0060] The inner diameter of the orifice opening 82 is chosen to be small enough so that the valve body 37, starting from the closed position, even in the case of the maximum pressure difference between the crankcase 61 and the cleanroom 21 occurring during operation of the internal combustion engine, and additionally against the retaining force of an oil film between the valve body 37 and the orifice 77, due to gravity falls back down again to the open position as soon as the oil level descends and liquid-related buoyancy forces are no longer acting on the valve body 37. In this way, it is ensured that the valve 20 is only closed in case oil ascends through the oil return line 65 up into the valve chamber 50, and only stays closed as long as a predetermined oil level in the valve chamber 50 is exceeded. In all other operating conditions of the internal combustion engine, in particular also in the case of pressure vibrations or in the case of a low pressure in the cleanroom 21 relative to the crankcase 61, the valve 20 stays in the open position and the separated oil can discharge. The clear cross-sectional surface of the upper opening 82 is preferably significantly smaller than the cross-sectional surface of the discharge opening 90, and advantageously is smaller than 30 mm.sup.2, further preferably smaller than 20 mm.sup.2, even further preferably smaller than 10 mm.sup.2 and particularly advantageously is in the range between 3 mm.sup.2 and 7 mm.sup.2. The diameter of the upper opening 82 is preferably significantly smaller than the diameter of the discharge opening 90 and advantageously is smaller than 10 mm, further preferably smaller than 7 mm, even further preferably not exceeding 5 mm and particularly advantageously is in the range between 2 mm and 3 mm.
[0061] Due to the oil return line 65 advantageously ending below an oil level, in particular below the oil level 66 of the oil sump 63, it is realized that in the case of an overpressure in the crankcase 61, the overpressure is not applied to the discharge opening 90 of the non-return valve 20 so that even in the case of the maximum overpressure occurring in the crankcase 61 the valve body 37 stays in the open position. A higher pressure in the crankcase 61 relative to the cleanroom 21 is reduced via the hydrostatic pressure of the oil column in the return line 65.
[0062] According to the aforesaid, the oil discharge valve 20 is operated by gravity and liquid buoyancy only, but without electric or magnetic external power. The valve 20 thus advantageously is uncontrolled, non-magnetic and non-electric.