MORPHING SKIN FOR AN AIRCRAFT
20170305525 · 2017-10-26
Assignee
Inventors
Cpc classification
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64C3/38
PERFORMING OPERATIONS; TRANSPORTING
B64C2003/445
PERFORMING OPERATIONS; TRANSPORTING
B64C2003/543
PERFORMING OPERATIONS; TRANSPORTING
B64C3/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A skin for an aircraft is configured to be disposed on a first rigid member (182). The first rigid member has at least a portion of a structural frame for the aircraft. The skin is configured to be disposed on a second rigid member (184) that has at least a portion of the structural frame for the aircraft. The second rigid member (184) is movable with respect to the first rigid member (182) and a distance is defined between the first rigid member and the second rigid member. A morphing member of the skin extends between the first rigid member and the second rigid member. The morphing member compensates for at least one of a change in the distance and a change in an orientation between the first rigid member and the second rigid member.
Claims
1.-4. (canceled)
5. A skin assembly for an aircraft, the skin assembly comprising: a first rigid member, wherein the first rigid member comprises at least a portion of a structural frame for the aircraft; a second rigid member, wherein the second rigid member also comprises at least a portion of the structural frame for the aircraft, wherein the second rigid member is movable with respect to the first rigid member, and wherein a distance is defined between the first rigid member and the second rigid member; a morphinq member extending between the first rigid member and the second rigid member, wherein the morphinq member compensates for at least one of a change in the distance and a change in an orientation between the first rigid member and the second rigid member; wherein the morphing member comprises: a first plurality of segments attached to the first rigid member; and a second plurality of segments attached to the second rigid member; wherein the first plurality of segments are movable with respect to one another, and wherein the second plurality of segments are movable with respect to one another.
6. The skin assembly of claim 5, wherein: adjacent ones of the first plurality of segments are in register with corresponding ones of the second plurality of segments, adjacent ones of the first plurality of segments are slidingly disposed adjacent to corresponding ones of the second plurality of segments, and adjacent ones of the first plurality of segments overlap corresponding ones of the second plurality of segments.
7. The skin assembly of claim 6, wherein: each of the ones of the first plurality of segments comprise a central channel, and each of the corresponding ones of the second plurality of segments are slidingly disposed in the central channels of the ones of the first plurality of segments.
8. The skin assembly of claim 5, wherein the first plurality of segments and the second plurality of segments comprise at least one of aluminum, an alloy of aluminum, beryllium, an alloy of beryllium, magnesium, an alloy of magnesium, iron, an alloy of iron, polymers, plastics, rubbers, ceramics, and composite materials.
9. A skin assembly for an aircraft, the skin assembly comprising: a first rigid member, wherein the first rigid member comprises at least a portion of a structural frame for the aircraft; a second rigid member, wherein the second rigid member also comprises at least a portion of the structural frame for the aircraft, wherein the second rigid member is movable with respect to the first rigid member, and wherein a distance is defined between the first rigid member and the second rigid member; a morphinq member extending between the first rigid member and the second rigid member, wherein the morphinq member compensates for at least one of a change in the distance and a change in an orientation between the first rigid member and the second rigid member; wherein the morphing member comprises: a plurality of segments arranged in rows, each plurality of segments being connected at a first end to the first rigid member and at a second end to the second rigid member; and an elastic material connecting the plurality of segments to one another.
10. The skin assembly of claim 9, wherein the plurality of segments overlap one another.
11. The skin assembly of claim 9, wherein the plurality of segments comprise at least one of aluminum, an alloy of aluminum, beryllium, an alloy of beryllium, magnesium, an alloy of magnesium, iron, an alloy of iron, polymers, plastics, rubbers, ceramics, and composite materials.
12. The skin assembly of claim 10, wherein the elastic material is an elastic strip.
13. The skin assembly of claim 12, wherein the elastic strip comprises: an elastane fabric; and latex applied to the elastane fabric.
14. The skin assembly of claim 12, wherein the elastic strip comprises: an elastane fabric; and latex impregnated into the elastane fabric.
15. The skin assembly of claim 9, further comprising several rows of segments disposed adjacent to one another.
16. A skin assembly for an aircraft, the skin assembly comprising: a first rigid member, wherein the first rigid member comprises at least a portion of a structural frame for the aircraft; a second rigid member, wherein the second rigid member also comprises at least a portion of the structural frame for the aircraft, wherein the second rigid member is movable with respect to the first rigid member, and wherein a distance is defined between the first rigid member and the second rigid member; a morphinq member extending between the first rigid member and the second rigid member, wherein the morphinq member compensates for at least one of a change in the distance and a change in an orientation between the first rigid member and the second rigid member; wherein the morphing member comprises: a first skin element connected to the first rigid member; a second skin element movably connected to the first skin element; at least one connector connecting the first skin element to the second skin element; and a third skin element disposed between the first skin element and the second skin element.
17. The skin assembly of claim 16, wherein the first skin element and the second skin element comprise rigid materials.
18. The skin assembly of claim 17, wherein the first skin element and the second skin element comprise at least one of aluminum, an alloy of aluminum, beryllium, an alloy of beryllium, magnesium, an alloy of magnesium, iron, an alloy of iron, polymers, plastics, rubbers, ceramics, and composite materials.
19. The skin assembly of claim 17, wherein the third skin element is a flexible material.
20. The skin assembly of claim 19, wherein the third skin element comprises: an elastane fabric; and latex applied to the elastane fabric.
21. The skin assembly of claim 19, wherein the third skin element comprises: an elastane fabric; and latex impregnated into the elastane fabric.
22. The skin assembly of claim 16, wherein the at least one connector has a scissor-jack construction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The present invention will now be described in connection with the drawings appended hereto, in which:
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DETAILED DESCRIPTION OF EMBODIMENT(S) OF THE INVENTION
[0065] The present invention will now be described in connection with one or more embodiments. Discussion of any one particular embodiment is intended to be illustrative of the breadth and scope of the invention. In other words, while attention is focused on specific embodiments, those embodiments are not intended to be limiting of the scope of the present invention. To the contrary, after appreciating the discussion and drawings presented herein, those skilled in the art will readily appreciate one or more variations and equivalents of the embodiments described and illustrated. Those variations and equivalents are intended to be encompassed by the present invention as though they were described herein.
[0066] As a point of convention, as should be understood by those skilled in the art, an aircraft includes a front end and a rear end that define a longitudinal axis. The wings, which extend outwardly from the fuselage of the aircraft, define a lateral axis. In the discussion that follows, therefore, reference to a longitudinal axis is intended to refer to an axis parallel to the longitudinal axis of the aircraft. Similarly, reference to a lateral axis is intended to refer to an axis that is parallel to the lateral axis of the aircraft.
[0067] As another point of convention, the s “front,” “rear,” “up,” “down,” “right,” “left,” “starboard,” and “port” are intended to refer to directions that are consistent with the direction of travel of a conventional aircraft. The use of these conventions, however, is not intended to be limiting of the present invention. To the contrary, these terms are used merely to facilitate discussion of the considerable breadth and scope of the present invention.
[0068] Throughout the discussion that follows, the present invention will be discussed in connection with the wings of an aircraft. While the discussion of the present invention focuses on the wings of an aircraft, the present invention should not be considered as being limited to a “wing.” To the contrary, the present invention may be applied to any aircraft surface, including but not limited to those that provides control over the aerodynamic properties of an aircraft, such as the horizontal stabilizer, the vertical stabilizer, the rudder, the engine pylon, or the winglet. Similarly, while the present invention is described in connection with aircraft, the present invention may be applied to other vehicle types including, but not limited to, submersible vehicles, such as submarines.
[0069] Additionally, the present invention is described in connection with its application to commercial aircraft, which includes passenger aircraft and private or business jets. While the present invention is described in this context, it should be noted that the present invention should not be understood to be limited to just commercial embodiments. To the contrary, the present invention is anticipated to be applicable to any type of aircraft.
[0070] Among other variables considered when designing an aircraft, aerospace engineers are challenged to create aircraft that have better fuel efficiency than their predecessors in the prior art. There are a few reasons for this. First, if an aircraft uses less fuel, its operational costs may be reduced. Second, greater fuel efficiency may permit the aircraft to fly longer distances, because it uses less fuel per nautical mile traveled. Third, greater fuel efficiency generates lower pollution.
[0071] To achieve greater fuel efficiency, aerospace engineers focus on variables including the efficiency of the aircraft's engines, the weight of the aircraft, and the aerodynamic properties of the airframe. As should be apparent, if the engines themselves are more fuel efficient, the aircraft will be more efficient. If the aircraft is lighter in weight, then the aircraft should be able to achieve greater fuel efficiency simply because there is less weight for the engines to push. Finally, the aerodynamic properties of the airframe, such as the aerodynamic drag, may be altered to increase fuel efficiency.
[0072] The present invention focuses on the third of the three parameters identified above. Specifically, the present invention provides for an aircraft with an improved aerodynamic profile that results in a more efficient aircraft, among other benefits. More specifically, the present invention provides for a morphing skin for a morphing wing that adjusts to in-flight changes in the shape of the wing. The skin, therefore, helps to optimize performance of the aircraft under variable conditions.
[0073] Typically, aircraft experience three different modes of operation when in flight, among other modes of operation. The first triode of operation concerns flight characteristics associated with the aircraft during take-off and ascent. The second mode of operation concerns flight characteristics associated with the aircraft when flying at a cruising altitude. The third mode of operation concerns flight characteristics when the aircraft is in a descent, approaching an airport for landing. While these three modes of operation are discussed herein, the present invention is not intended to be limited solely to these three modes of operation. There are numerous other modes of operation that are intended to be encompassed by the present invention.
[0074] Each of these three modes of operation subjects the aircraft to different dynamic, flight conditions. For an aircraft to perform optimally in each of these three modes, the aircraft must alter its flight characteristics. In most modern aircraft, this includes altering the displacement and/or angle of one or more of the aerodynamic surfaces on the wing, such as the flaps. Flaps also are referred to as “high-lift” surfaces or “control” surfaces, depending upon the specific operation of the aerodynamic surface. As should be apparent to those skilled in the art, high-lift surfaces enhance lift generated by the wing. As also should be apparent to those skilled in the art, control surfaces typically refer to those surfaces that steer the aircraft. It is noted that these terms may be used interchangeably. Depending upon the design and orientation of the aircraft, it is possible that a high-lift surface may provide control or that a control surface may provide lift.
[0075] While changing the configuration of the high-lift surfaces (e.g., flaps and slats) on an aircraft's wing is a suitable solution to altering the aerodynamic properties of the aircraft during flight, these types of alterations do not take full advantage of the aerodynamic principles that are associated with aircraft wings. More specifically, these types of adjustment do not take advantage of the ways in which the wings of an aircraft may be changed during flight to alter the flight characteristics of the aircraft (e.g., combination of longitudinal and lateral shape changes).
[0076] Naturally, when wings are designed to change shape, it follows that the skins on those wings also need to change shape. With respect to the present invention, a discussion of one or more embodiments of a morphing wing is first presented. It is noted that the morphing skin of the present invention is contemplated to be applicable to any morphing wing and, therefore, is not limited to the specific constructions) presented below.
[0077] As a point of reference, with reference to
[0078] A span morphology 14 refers to a change in the overall wing span 22 of the aircraft 10. As should be apparent to those skilled in the art, the wing span 22 typically refers to the dimension that is measured from the tip of one wing 24 to the tip of the opposing wing 26. In multi-wing aircraft, the wing span 22 is the largest span dimension of the aircraft 10. For purposes of the present discussion, the term wing span (or span) also is used to describe the length of an individual wing 24, 26 from its root 28 to its tip 30.
[0079] With reference to the span morphology 14, a wing 24, 26 that is able to alter its span 22 has the capability of enlarging or shrinking along the span 22 of the wing 24, 26. The arrows 32 indicate this motion.
[0080] With reference to the twist morphology 16 a wing 24, 26 that is able to alter its shape along the length of the span 22 will move in accordance with the arrows 34. As should be apparent, a twisting motion is a rotational motion around an axis 36 that extends along the span 22 of the wing 24, 26.
[0081] With reference to the sweep morphology 18, a wing 24, 26 that is able to alter its shape along the span 22 will move in accordance with the arrows 38. In other words, the wings 24, 26 are able to move forwardly or rearwardly in relation to the axis 36.
[0082] With reference to the dihedral morphology 20, a wing 24, 26 that is able to alter its shape along the span 22 will move in accordance with the arrow 40. In other words the wings move upwardly or downwardly with reference to a starting position. This is akin to a flapping motion for the wings 24, 26.
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[0084] For reference, the wing 26 has a root 48, a tip 50, a leading edge 52, and a trailing edge 54. The wing 26 also includes an upper surface and a lower surface that provide lift (among other properties) for the aircraft 10.
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[0088] With reference to
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[0090] The module 74 includes a first rib 76 and a second rib 78. (It is noted that the terms “spar,” “plate,” or “structural plate” may be substituted for the term “rib,” because the terms are considered to be interchangeable in the context of the present invention.) As should be recognized by those skilled in the art, an aircraft wing 26 will include a plurality of ribs 76, 78 vertically arranged, at predetermined structural positions, within the wing 26. The ribs 76, 78 are understood to be vertically oriented with respect to the wing and to extend from the leading edge 52 to the trailing edge 54 of the wing 26. The ribs 76, 78 are structural members that form part of the interior structure of the wing 26.
[0091] As should be apparent to those skilled in the art, the ribs 76, 78 are understood to be made from aluminum or an alloy thereof. While this is the likely material for the ribs 76, 78, the ribs 76, 78 may be made from any suitable material. For example, the ribs 76, 78 may be made from iron, steel, or an alloy or iron or steel. Alternatively, the ribs 76, 78 may be made from a material that includes a lightweight metal such as magnesium and its associated alloys.
[0092] In still further contemplated embodiments, the ribs 76, 78 may be made from a non-metallic material, such as a composite material. A composite may include a material made from a resin-impregnated fiber, such as carbon fiber, or the like. The precise material used for the ribs 76, 78 is not critical to operation of the module 74. Accordingly, any suitable material may be employed, as should be apparent to those skilled in the art.
[0093] The module 74 that is illustrated in
[0094] The passive member 80 extends between a position 96 on the rib 76 to a position 98 on the rib 78. The passive member 82 extends between a position 100 on the rib 76 to a position 102 on the rib 78. The passive member 84 extends between a position 104 on the rib 76 to a position 106 on the rib 78. The passive member 86 extends between a position 108 on the rib 76 to a position 110 on the rib 78.
[0095] Similarly, the active member 88 extends between a position 112 on the rib 76 to a position 114 on the rib 78. The active member 90 extends between a position 116 on the rib 76 to a position 118 on the rib 78. The active member 92 extends between a position 120 on the rib 76 to a position 122 on the rib 78. The active member 94 extends between a position 124 on the rib 76 to a position 126 on the rib 78.
[0096] An active member 88, 90, 92, 94 is contemplated to be a member that is capable of exerting a force between the ribs 76, 78 in a direction along a longitudinal axis of the active member 88, 90, 92, 94. Specifically, it is contemplated that be active members 88, 90, 92, 94 will be telescoping members that may either expand or contract depending upon the input signals provided thereto. The active members 88, 90, 92, 94 may be hydraulically activated, pneumatically activated, electromechanically activated, activated by SMAs, and/or the like.
[0097] The passive members 80, 82, 84, 86 are contemplated to be responsive to the motions generated by the active members 88, 90, 92, 94, which motions are transmitted to the passive members 80, 82, 84, 86 via the ribs 76, 78. It is not contemplated that the passive members 80, 82, 84, 86 will exert any force actively on the ribs 76, 78. To the contrary, the passive members 80, 82, 84, 86 are contemplated to respond to changes in the orientation of the ribs 76, 78 as a result of the activation of the active members 88, 90, 92, 94.
[0098] As should be apparent from the depiction of the module 74 in
[0099] The passive members 80, 82, 84, 86 are disposed such that they are essentially parallel to the lateral axis 128 (e.g., at an angle of 0° with respect to the lateral axis). The passive members 80, 82, 84, 86 are also essentially parallel to one another. It is noted that, while the passive members 80, 82, 84, 86 are shown as being parallel to the lateral axis 128, this arrangement is not required for the construction and/or operation of the wing 26. Alternatively, it is contemplated that the passive members 80, 82, 84, 86 may be angled with respect to one or both of the lateral axis 128 and/or the longitudinal axis 130.
[0100] In the module 74, the active members 88, 90, 92, 94 and the passive members 80, 82, 84, 86 are connected between the ribs 76, 78 such that the attachment points are grouped in a specific manner As illustrated, the connection points establish the corners of a rectangle on each of the ribs 76, 78. While this arrangement is consistent with the illustrated embodiment, other arrangements may be employed in the alternative. For example, the connection points may establish the corners of a trapezoid, parallelogram, or other polygon, as appropriate for the module 74 employed.
[0101] With reference to the module 74 illustrated in
[0102] As should be apparent, each of the corners of the rectangle defined by the connection points on the rib 76 is effectively identified by the connection points 96, 100, 104, 108 between the passive members 80, 82, 84, 86 and the rib 76. Similarly, each of the corners of the rectangle defined by the connection points on the rib 78 is effectively identified by the connection points 98, 102, 106, 110 between the passive members 80, 82, 84, 86 and the rib 78.
[0103] As illustrated, the active members 88, 90, 92, 94 are oriented such that the active members 88, 90, 92, 94 connect adjacent to one another at opposing corners of the rectangle defined on the rib 76. The same is true for the rib 78, except that the corners are the opposite of those identified on the rib 76. As noted above, this particular arrangement of components reflects the contemplated embodiment of the module 74 that is illustrated in
[0104] As should be apparent from the module 74 that is illustrated in
[0105] The active members 88, 90, 92, 94 in the embodiment illustrated in
[0106] The passive members 80, 82, 84, 86 are contemplated to be linear bearings or some other suitable telescoping member. The passive members are contemplated to be stiffening devices. Specifically, the passive members are contemplated to remain in a fixed, static orientation after being adjusted in cooperation with the active members 88, 90, 92, 94.
[0107] With continued reference to
[0108] The active members 88, 90, 92 94 are contemplated to be linear actuators that are electromechanically actuated. In other words, application of an electrical, magnetic, or electromagnetic signal to the active members 88, 90, 92, 94 is contemplated to instruct the active members 88, 90, 92, 94 to change a length thereof. Specifically, the active members 88, 90, 92, 94 receive signals, as input, that instruct the active members 88, 90, 92, 94 to extend or retract to a required length. This motion, in turn, will cause the ribs 76, 78 to change in their respective orientations.
[0109] As illustrated in
[0110] The passive members 80, 82, 84, 86, on the other hand are not activated, such that they actively apply any forces to the ribs 76, 78. Instead the passive members 80, 82, 84, 86 merely extend or contract along with the movement of the ribs 76, 78 upon which the active members 88, 90, 92, 94 operate. Alternatively, the passive members 80, 82, 84, 86 may remain in a static position depending upon the positional relationship between the ribs 76, 78.
[0111] With this arrangement of active and passive members, it is possible to change the orientation of the ribs 76, 78 with respect to one another. When the module is installed in a wing 26, it is then possible to alter the shape of the wing 26 according to one or more of the shape morphologies 14, 16, 28, 20 discussed above, because the wing 26 incorporates the module 74, which changes the shape of the wing 26 according to inputs provided to the active members 88, 90, 92, 94.
[0112] So that the module retains a rigid shape in the event that the active members 88, 90, 92, 94 lose the ability to receive signals, it is contemplated that at least the passive members 80, 82, 84, 86 will incorporate a mechanism by which the passive members 80, 82, 84, 85 are locked in a rigid state.
[0113] Ian one contemplated embodiment, the passive members 80, 82, 84, 86 may include self-circulating valves. According to this embodiment, the passive members 80, 82, 84, 86 may be hydraulic pistons having two interior chambers that are fluidically connected to one another via a self-circulating valve. When the self-circulating valve is open, fluid is permitted to flow freely between the two chambers within the passive members 80, 82, 84, 86. As a result, when the self-circulating valve is opened, the passive members 80, 82, 84, 86 are pliant and will experience changes in length depending upon associated changes in the configuration of the ribs 76, 78 to which they are attached.
[0114] When the self-circulating valve is closed, however, the fluid in the two chambers within the passive members 80, 82, 84, 86 cannot circulate. As a result, when the self-circulating valve is closed, the passive members 80, 82, 84, 86 become rigidly fixed. In other words, when the self-circulating valve is closed, the lengths of the passive members 80, 82, 84, 86 cannot be changed. In this manner, by closing the self-circulating valve, the passive members 80, 82, 84, 86 transform into rigid, structural members within the wing 26. As such, the passive members 80, 82, 84, 86 are lockable in a particular position to fix the wing 26 in a predetermined orientation. The passive members 80, 82, 84, 86 may be locked by any means, including but not limited to self-circulating valves or mechanical brakes.
[0115] It is rioted that one embodiment also contemplates that the active members 88, 90, 92, 94 may include self-circulating valves so that the active members 88, 90, 92, 94 may be locked into specific orientations in the same manner as the passive members 80, 82, 84, 86.
[0116] The lockability of the passive members 90, 82, 84, 86 (and, alternatively, also the active members 88, 90, 92, 94) is required for operation of the module 74. Since the module 74 will be incorporated into the wing 26, it is important to make sure that the wing 26 will retain a rigid configuration during operation. This is especially important if all power is lost to the active members 88, 90, 92, 94 and the passive members 80, 82, 84, 86. In the instance where power is lost, the lockability of the passive members 80, 82, 84, 86 (and also some or all of the active members 88, 90, 92, 94) will maintain the wing 26 in a rigid orientation.
[0117] Without limitation, it is noted that the active members 88, 90, 92, 94 alternatively may be electromechanically operated, hydraulically operated, pneumatically operated, and/or operated via a shape memory alloy (“SMA”). Similarly, the active member 88, 90, 92, 94 may be locked electromechanically, hydraulically, pneumatically, and/or via a SMA. Similarly, it is contemplated that the passive members 80, 82, 84, 86 alternatively may be operated and locked electromechanically, hydraulically, pneumatically, and/or via a SMA.
[0118] With continued reference to
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[0122] With respect to
[0123] With renewed reference to
[0124] With reference to
[0125] With reference to
[0126] With reference to
[0127] With continued reference to
[0128] The flight computer will then provide the parameters for a particular wing configuration to the controller C. The controller C will then calculate a configuration for the active members 88, 90, 92, 94 and the passive members 80, 82, 84, 86 that satisfies the output conditions provided from the flight computer.
[0129] It is noted that a separate controller C is not required. The controller C may be incorporated into the flight computer or any other processor that is available on the aircraft 10.
[0130] In one further contemplated embodiment, the wing 24, 26 may be morphed using a routed actuation system that incorporates, for example, cables, struts, and pulleys. This differs from the embedded actuation that is described above.
[0131] As should be apparent, the wing 24, 26 also will require an external skin 178 disposed thereon, as indicated in
[0132] In one contemplated embodiment, the morphing aircraft skin 178 may be flexible. It is contemplated that the skin 178 may be made from a metallic material, a composite material, and/or a SMA.
[0133] In another contemplated embodiment, the morphing aircraft skin 178 may be made of a number of rigid scales (akin to fish scales) that are provided in an overlapping manner The scales are understood to move in relation to one another while maintaining a continuous outer surface for the wing 24, 26 so that the wing 24, 26 provides sufficient lift.
[0134] In a further embodiment, the morphing aircraft skin 178 may be made from a number of slats that are arranged, like louvers in a venetian blind, so that they overlap one another and move with respect to one another.
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[0136] With respect to this first embodiment of the morphing aircraft skin 180, it is contemplated that the morphing aircraft skin 180 will be applied to the surface of a wing 24, 26 or other morphing control surface. It is noted, however, that the morphing aircraft slain 180 may be employed on any surface of the aircraft 10 without departing from the scope of the present invention.
[0137] In this first embodiment, the morphing aircraft skin 180 is stretched between adjacent ribs 182, 184. The morphing aircraft skin 180 is contemplated to be made from a flexible material, thus the alternative appellation “flexible skin.” In the illustrated embodiment, the flexible skin 180 is contemplated to be made from a spandex material coated and/or impregnated with latex. As may be apparent to those skilled in the art, other combinations of flexible materials may be employed without departing from the scope of the present invention.
[0138] Spandex and latex are both flexible and stretchable materials. Spandex also is referred to as elastane in the industry. Elastane is a synthetic, elastic fiber material that is a polyurethane-polyurea copolymer. Latex is a natural or synthetic material also referred to as rubber. Synthetic materials include, but are not limited to, styrene-butadiene rubber, acrylonitrile butadiene rubber, acrylic polymers, and polyvinyl acetate, among others. Elastane is contemplated to form a fabric onto which the latex is deposited or into which the latex is impregnated.
[0139] It is contemplated that a flexible skin 180 made from a combination of elastane and latex may not be sufficient to adjust to all wing morphologies 14, 16, 18, 20. In particular, while the flexible skin 180 is contemplated to be particularly well-suited for instances of tension and compression. This includes instances where the flexible skin is subjected to a span morphology 14 and/or a dihedral morphology 20. However, in stances where the flexible skin 180 is subjected to a twist morphology 16 and/or a sweep morphology 18, there remains the possibility that the flexible skin 180 may ripple. Ripples are to be avoided, because they may adversely affect the aerodynamic properties of the aircraft 10.
[0140] To resolve the problem of rippling of the flexible skin 180, it is contemplated to add elastomeric reinforcing members or strips 185 to the flexible skin 180. The elastomeric strips 185 may be incorporated into the flexible skin 180 or attached to the surface of the flexible skin 180. In the embodiment illustrated in
[0141] The exact manner of attachment of the elastomeric reinforcing members 185 to the flexible skin 180 is not particularly important for the operation of the present invention. As noted, the 4elastomeric reinforcing strips 185 may be attached to the flexible skin 180 by stitching. Alternatively, the elastomeric reinforcing members 185 may be bonded to the flexible skin 180. For example, the elastomeric reinforcing members 185 may be glued to the flexible skin 180. Still further, the elastomeric reinforcing members 185 may be bonded to the flexible skin 180 via ultrasonic welding or the like. In a further contemplated embodiment, the elastomeric reinforcing members 185 may be formed with the flexible skin 180 so that the reinforcing members 185 are an integral part of the flexible skin 180. As should be apparent from the foregoing, the exact way in which the elastomeric reinforcing members 185 are incorporated into the flexible skin 180 may vary without departing from the scope of the present invention.
[0142] With respect to the elastomeric reinforcing members 185, it is also contemplated that they may be made from a string, such as an elastomeric string, like those used to thread a tennis racket. In a further embodiment, the reinforcing members 185 may include springs. Still other types of elastic reinforcing members 185 may be employed without departing from the scope of the present invention.
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[0145] In this second embodiment, the morphing aircraft skin 186 extends between adjacent ribs 188, 190. The morphing aircraft skin 186 has a first portion 192 and a second portion 194 that are separated from one another along a seam 196. The first portion is contemplated to be connected to the rib 188. The second portion 194 is contemplated to be connected to the rib 190.
[0146] As illustrated in
[0147] Each of the first and second portions 192, 194 include a plurality of individual segments, scales, or segment plates 198, 200, 202, 204, 206, 208. Each of the segments 198, 200, 202, 204, 206, 208 are contemplated to move independently of one another. In particular, segments 198, 200, 202, 204, 206, 208 are contemplated to move independently of those segments 198, 200, 202, 204, 206, 208 immediately adjacent thereto. In addition, segments 198, 200, 202, 204, 206, 208 that make up the first portion 192 are contemplated to move independently of the segments 198, 200, 202, 204, 206, 208 making up the second portion 194.
[0148] As should be apparent from
[0149] It is contemplated that the segments 198, 200, 202, 204, 206, 208 may be constructed from a metal material, such as aluminum, an alloy of aluminum, beryllium, an alloy of beryllium, magnesium, an alloy of magnesium, iron, an alloy of iron, polymers, plastics, rubbers, ceramics, and composite materials. Composite materials include, but are not limited to carbon fiber composite materials, composites including aramid fibers, and the like. All of the segments 198, 200, 202, 204, 206, 208 may be made from the same material. In an alternative embodiment, all of the segments 198, 200, 202, 204, 206, 208 may be made from different materials. In other words, the composition of the segments 198, 200, 202, 204, 206, 208 is not contemplated to be limited to any particular material or combination of materials.
[0150] In addition, it is contemplated that the segments 198, 200, 202, 204, 206, 208 will be made from a material that is rigid or at least semi-rigid. Any one of the materials listed above are suitable for this purpose.
[0151] It is further contemplated that the segments 198, 200, 202, 204, 206, 208 in the upper portion 192 will be joined to the segments 198, 200, 202, 204, 206, 208 in the lower portion. One possible joint includes a sandwich and channel design, as illustrated in
[0152] It is noted that the segments 198, 200, 202, 204, 206, 208 are contemplated to be attached to the ribs 188, 190 so that the segments 198, 200, 202, 204, 206, 208 pivot with respect thereto. For this, pivotal connections 209 are contemplated to be provided at the ends of the segments 198, 200, 202, 204, 206,208 adjacent to the ribs 188, 190. Any suitable connector may be employed without departing from the scope of the present invention.
[0153]
[0154]
[0155]
[0156]
[0157]
[0158] For the portion illustrated, the morphing aircraft skin 210 extends between a first rib 212 and a second rib 214. The morphing aircraft skin 210 presents a surface that is made up of a plurality of segments 216 positioned adjacent to one another.
[0159] In this embodiment, it is contemplated that aspects of the flexible skin 180 and aspects of the sliding skin 186 may be combined together to form the parallel hybrid skin 210. As a result, the parallel hybrid skin 210 is contemplated to provide a more acceptable balance between flexibility and rigidity.
[0160] As illustrated in
[0161] In one contemplated embodiment of the morphing aircraft skin 210, the segments may be placed upon and attached to a flexible skin 180. Any suitable attachment is contemplated to fall within the scope of the present invention.
[0162]
[0163] As illustrated in
[0164]
[0165] In connection with the morphing aircraft skin 210, it is contemplated that the segments 216 may be attached to the elastic strip 218 via an adhesive, such as an epoxy. Alternatively, the segments 216 may be attached to the elastic strip 218 via a suitable connector such as a fastener. Still further, it is contemplated that the segments 216 may be stitched onto the elastic strip 218. The exact method of attachment of the segments 216 to the elastic strip 218 is not considered to be limiting of the present invention as many alternatives may be employed, as should be apparent to those skilled in the art.
[0166]
[0167] The serial hybrid skin 220 includes a first skin element 222 and a second skin element 224. A third skin element 226 is sandwiched between the first skin element 222 and the second skin element 224.
[0168] As shown in
[0169] In the embodiment illustrated, the first and second skin elements 222, 224 are contemplated to be made from a rigid and/or semi-rigid material. The skin elements 222, 224 may be constructed from a metal material, such as aluminum, an alloy of aluminum, beryllium, an alloy of beryllium, magnesium, an alloy of magnesium, iron, an alloy of iron, polymers, plastics, rubbers, ceramics, and composite materials. Composite materials include, but are not limited to carbon fiber composite materials, composites including aramid fibers, and the like. The skin elements 222, 224 may be made from the same material. In an alternative embodiment, the skin elements 222, 224 may be made from different materials. In other words, the composition of the skin elements 222, 224 is not contemplated to be limited to any particular material or combination of materials.
[0170] In the illustrated embodiment, the third skin element 226 is contemplated to be made from the same material described for the flexible skin 180. Alternatively, the third skin element 226 may be the sliding skin 186, the parallel hybrid skin 210, or any other suitable substitute.
[0171] The connectors 228 also are contemplated to be made from a rigid and/or semi-rigid material. The connectors 228 may be constructed from a metal material, such as aluminum, an alloy of aluminum, beryllium, an alloy of beryllium, magnesium, an alloy of magnesium, iron, an alloy of iron, polymers, plastics, rubbers, ceramics, and composite materials. Composite materials include, but are not limited to carbon fiber composite materials, composites including aramid fibers, and the like. All of the connectors 228 may be made from the same material. In an alternative embodiment, all of the connectors 228 may be made from different materials. In other words, the composition of the connectors 228 is not contemplated to be limited to any particular material or combination of materials.
[0172] As illustrated in
[0173] In this fourth embodiment, it is contemplated that only one of either the first or second skin elements 222, 224 is attached to a rib. In other words, it is contemplated that only one of the first or second skin elements 222, 224 is fixed. The other floats and the connectors 228 provide tension to the third skin element 226.
[0174] With respect to the morphing aircraft skin 220, the third skin element 226 may be the flexible skin 180, the sliding skin 186, or the parallel hybrid skin 210. In other words, the third skin element 226 may be any of the previous embodiments of the morphing aircraft skin 180, 186, 210 discussed above. Other variations and substitutions also are contemplated to fall within the scope of the present invention.
[0175] With respect to the four embodiments of the present invention, the morphing aircraft skin 180, 186, 210, 220 is contemplated to be connected to at least one rigid member or fixed structure, such as one of the ribs 182, 184, 188, 190, 212, 214. The rigid member is contemplated to be an element of the aircraft 10 that is structural in nature. As noted above, in the context of the wings 24, 26 of an aircraft, the rigid members are the ribs 182, 184, 188, 190, 212, 214 that establish, among other parameters, the shape of the wings 24, 26.
[0176] As should be apparent from the foregoing, a rigid member is not intended to refer to a structure is immovable. With respect to the wings 24, 26, the rigid members are contemplated to move in relation to one another.
[0177] It is also noted that, without limitation of the present invention, the morphing aircraft skin may be active or passive in different contemplated embodiments of the present invention. A morphing aircraft skin made from a metallic alloy, for example, with no large displacement dependency on temperature activation or electrical activation qualifies as an active skin. A morphing aircraft skin made from a SMA, capable of changing its shape via temperature activation or electrical activation qualifies as a passive skin.
[0178] As noted above, the present invention is described in connection with one or more embodiments thereof. The embodiments are intended to be illustrative of the breadth of the present invention. Focus on any one particular embodiment is not intended to be limiting thereof. The present invention, therefore, is intended to encompass variations and equivalents, as would be appreciated by those skilled in the art.