PRESTRESSED-BOLTED DRY-ASSEMBLED SEGMENTAL PRECAST HYBRID TOWER WITH GROUTING-FREE
20220056884 · 2022-02-24
Inventors
- Chunlin HUANG (Hangzhou, CN)
- Dongliang ZHANG (Hangzhou, CN)
- Qunyi TANG (Hangzhou, CN)
- Xingjian SUN (Hangzhou, CN)
- Jinjun CHEN (Hangzhou, CN)
- Weijiang FENG (Hangzhou, CN)
- Huafeng YU (Hangzhou, CN)
- Kun FU (Hangzhou, CN)
- Tianhao LI (Hangzhou, CN)
- Fei WANG (Hangzhou, CN)
- Junzhong XUE (Hangzhou, CN)
- Ziteng PENG (Hangzhou, CN)
- Zhongshuai YUAN (Hangzhou, CN)
Cpc classification
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H12/342
FIXED CONSTRUCTIONS
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04H12/12
FIXED CONSTRUCTIONS
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H12/12
FIXED CONSTRUCTIONS
Abstract
The present invention discloses a prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free, comprising a top steel tower tube, a reverse self-balancing steal-concrete transition section, and a prestressed-bolted dry-assembled segmental precast concrete tower with grouting-free dry fast splicing and a gear reinforced wind turbine foundation; the steel tower tube, the steel-concrete transition section, the concrete tower tube and the hollow wind turbine foundation are integrally connected from top to bottom through a prestressed steel strand system to improve the overall bending resistance of the tower; the upper end of the prestressed steel strands is anchored to the steel-concrete transition section, and the lower end is anchored to the bottom face of the wind turbine foundation corbel; the concrete tower tube is composed of a number of segmental tapered precast concrete tower segments, which are grouting free spliced vertically, and the vertical splicing utilizes positioning pins to accurately position the installation position. The prefabricated concrete tower tube segment is formed by a number of circular arc-shaped prefabricated concrete pipe segments with circumferential grouting free dry splicing. The segments are spliced into a whole by prestressed bolts and then installed staggered from top to bottom to enhance the shear resistance.
Claims
1. A prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free comprises a top steel tower tube, a steel-concrete transition section, a concrete tower tube, a bottom hollow wind turbine foundation and a prestressed steel strand system, which the steel tower tube, the steel-concrete transition section, the concrete tower tube and the hollow wind turbine foundation are connected by the prestressed steel strand system from top to bottom to improve the overall bending resistance of the tower, and the precast concrete tower segment is formed by splicing several circular arc-shaped precast concrete pipe segments in the circumferential direction; wherein: The upper end of the prestressed steel strands are anchored to the anchor flange plate which is overhanging to the center of the steel-concrete transition section, and the lower end is anchored on the bottom face of the wind turbine foundation corbel, so that the prestressed steel strands do not pass through the inner part of the concrete tower; The hybrid tower adopts external prestressed steel strands, which the circular arc-shaped precast concrete pipe segments are not provided with steel strand through pipes, are not provided with connecting reinforcement bars on the vertical and horizontal end faces, but are solid pipe segments with smooth surfaces on all sides, so that the flatness of the upper end face of the pipe segments is not greater than 2 mm, and the flatness difference of the vertical end faces of the pipe segment are not greater than 2 mm, to achieve the high-precision requirements of grouting-free dry splicing and effective control of the thickness of the following structural adhesive; The circular arc-shaped precast concrete pipe segments are not provided with reinforcement bar connection in the circumferential direction, but are formed by grouting free dry splicing, and are connected by horizontally circumferentially arranged prestressed bent bolts; The quick-setting structural adhesive is used for grouting free splicing between the concrete tower tube segments, the maximum thickness of the structural adhesive is not greater than 3 mm, the curing time of the quick-setting structural adhesive is less than 1 hour, and the strength can reach C80 in 7 days; the same structural adhesive that are used between the horizontal seams of the concrete tower tube segments can also be used between the vertical seams of the concrete tower tube segments; Thin structural adhesive is used for grouting free splicing between the vertical end faces of the segments, and the maximum thickness of the structural adhesive is not greater than 3 mm; The concrete tower tube segments are positioned by positioning pins, and the upper and lower segments are accurately positioned and installed to enhance the shear performance; thickness control gaskets are set between all vertical seams of the upper concrete tower tube segments and the upper end face of the lower concrete tower tube segments; The structural adhesive has higher compressive and tensile properties than the concrete strength of the segment body; A ring of groove is set in the contact area between the top face of the wind turbine foundation and the bottom concrete tower tube, a reinforcement bar mesh is placed at the bottom of the groove, a steel grid is placed at the top, and a leveling bolt is set at the lower part of the steel grid; after leveling the steel grid, C80 high-strength grouting material is poured into the groove and closes the surface to within 2 mm of flatness to form a leveled reinforcement structure; The left and right sides and the upper and lower end faces of the circular arc-shaped precast concrete pipe segments are provided with chamfers, which provides an attachment area for a small amount of extruded adhesive from the pipe segment sections during the splicing process.
2. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 1, wherein the circular arc-shaped precast concrete segments are provided with holes for horizontal prestressed bent bolts on both sides, and nut installation grooves are provided at the corresponding positions on the inner wall of the pipe segments; the end face of the nut installation groove is orthogonal to the prestressed bent bolt hole; the top of the pipe segments is equipped with hanging nail embedded parts and positioning pin embedded parts, and the bottom of which is provided with reserved holes for the positioning pins.
3. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 1, wherein the pipe segment size segmentation needs to meet the requirements of normal road transportation. After loading, the height is usually controlled below 4.5 m.
4. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 1, wherein the bottom of the concrete tower tubes at non-wading machine positions have a door opening, and the concrete segments at the door opening can realize two-way compensation of strength and stiffness by setting reinforced beams and columns or reinforced embedded steel plates.
5. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 1, wherein the wind turbine foundation adopts a gear-reinforced hollow wind turbine foundation, the middle pier of the hollow wind turbine foundation is concave inward to form a containing cavity, and the bottom of the containing cavity protrudes outward to form a plurality of concave cavity structures arranged circumferentially, correspondingly, the middle pier between the two adjacent concave cavity structures forms a gear-shaped reinforcing pier protruding inward; the middle pier at the top of each concave cavity structure is used as the corbel, and the top face of the concave cavity structure and the top face of the hollow wind turbine foundation are preset with steel strand through pipes for the steel strands to pass through.
6. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 5, wherein the size of the concave cavity structure is only suitable for the construction operation space of the steel strand prestressing; a reinforced pier is arranged between the two adjacent concave cavity structures, and a gear-shaped reinforced pier is formed in the wind turbine foundation to enhance the connection strength between the middle pier of the foundation, the cap and the bottom plate; the wind turbine foundation cancels the long cantilever middle pier structure, which can greatly reduce the time of removing the formwork of the hollow foundation and the waiting time of following procedures.
7. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 1, wherein the steel-concrete hybrid transition section includes an upper flange plate, the anchor flange plate, a lower flange plate, a flange tube section, a stiffening plate and upper anchor pad plates, in which the upper flange plate, the anchor flange plate and the lower flange plate are all circular ring-shaped steel plates, which are welded with the flange tube section; the upper flange plate is connected with the bottom flange of the steel tower tube through high-strength bolt assembly, and the prestressed anchor flange plate is provided with prestressed steel strand perforations corresponding to the number of the prestressed steel strands.
8. The prestressed-bolted dry-assembled segmental precast hybrid tower with grouting-free according to claim 7, wherein the stiffening plate is placed between the anchor flange plate and the lower flange plate, and is evenly circumferentially arranged on both sides of the steel strand perforations in pairs; the upper part of the stiffening plate is welded with the anchor flange plate, the outer side is welded with the inner wall of the flange tube section, and the lower part is welded with the lower flange plate; The anchor flange plate overhangs the inner facade of the concrete tower tube, and the upper anchor ends of the steel strands are offset to the center side of the tower tube; the anchor pad plates corresponding to the number of the prestressed steel strands are placed on the top face of the anchor flange; the bottom face of the anchor pad plates is flat, and the top face is inclined; the slope of the inclined face is orthogonal to the steel strands.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0051] The embodiment is a steel-concrete hybrid tower with a hub height of 140 m, a single machine capacity of 2.5 MW and an impeller diameter of 141 m. The present invention is further described in detail with the attached drawings.
[0052] As shown in
[0053] As shown in
[0054] Firstly, apply structural adhesive 18 evenly on the splicing face of vertical seam 16, and after splicing, the bent bolt 13 is penetrated through the reserved hole 11 of bent bolt, and then tension and pre-tighten the bent bolt 13 to form a complete ring according to the design requirements. Then, apply structural adhesive 18 on the upper face of the lower concrete tower tube segment, and install the upper and lower concrete tower tube segments 8 according to 45° staggered seam after determining the installation position through positioning pins 9 and 10. The vertical seams 16 and circumferential seam 17 of the pipe segments 7 are all grouting free spliced by high-strength quick-setting structural adhesive 18. The compressive and tensile properties of the structural adhesive 18 are higher than the concrete strength of the segment body, and it has the advantages of quick-setting and curing to achieve the hoisting strength, which satisfies the rapid construction requirement of the instant assembling and lifting. Besides, the structural adhesive 18 has the water-proof and anti-aging properties, so as to meet the sealing and waterproof requirements of the tower design life.
[0055] The maximum thickness of the structural adhesive 18 at the vertical seams 16 and the circumferential seam 17 is no more than 3 mm. The structural adhesive 18 is a quick-setting structural adhesive, which the curing time is about 1 hour and the strength can reach C80 or more than in 7 days.
[0056] As shown in
[0057] The thickness control gasket 200 is set between all the vertical seams 16 of the upper concrete tower tube segment 8 and the upper end face of the lower concrete tower tube segment; not only can the self weight of the tower body be used to control the adhesive thickness, but also can make use of the flexibility of the structural adhesive 18 in the hoisting of the concrete tower tube segments 8 to level the slight up-and-down rubbing error between the pipe segments 7 generated during the hoisting of the concrete tower tube segments 8. The gasket 200 can be made into a variety of optional gaskets with different thicknesses, or the thickness of the gasket 200 is a unit thickness, and one or several gaskets are padded on the same position as required, and the total thickness of the thickness control gasket does not exceed 3 mm.
[0058] As shown in
[0059] As shown in
[0060] As shown in
[0061] As shown in
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[0063] As shown in
[0064] As shown in
[0065] The wind turbine foundation 4 adopts the gear-reinforced hollow wind turbine foundation, and the middle pier of the hollow wind turbine foundation is concave inward to form a containing cavity, and the bottom of the containing cavity protrudes outwards to form a plurality of cavity structures 36 arranged circumferentially. Since sixteen strands of steel strand 5 are used in the embodiment, eight cavity structures 36 are set, and corresponding reinforced piers 34 are set between the two adjacent cavity structures 36. There are eight reinforced piers 34 in total, which form a gear-shaped reinforced pier protruding inward in the wind turbine foundation; the middle pier part at the top of each cavity structure 36 is used as a corbel, and a steel strand through pipe 31 is preset between the top face of the cavity structure 36 and the top face of the hollow wind turbine foundation for the steel strand to pass through.
[0066] The size of the cavity structure 36 is only suitable for the construction operation space of the prestressed steel strand 5. The middle pier between the adjacent two cavity structures 36 are all set with gear-shaped reinforced pier 34 to enhance the connection strength between the middle pier of the foundation, the cap and the bottom plate. Compared with traditional hollow wind turbine foundations, the cantilever structure of the middle pier is canceled, which can greatly reduce the foundation formwork removal time.
[0067] As shown in
[0068] As shown in
[0069] As one of the schemes, the gear-reinforced hollow wind turbine foundation 4 is constructed by cast-in-place concrete. After the foundation pit is excavated, the cushion is poured, the reinforcement bars are bound, the formwork is erected, and the embedded cable sleeve 30 and the embedded steel strand through pipe 31 are accurately installed, and then the concrete is poured and maintained at one time. After the concrete strength reaches the design requirements, the concrete tower tube 3 is hoisted and the steel strands 5 are threaded and stretched.
[0070] As shown in
[0071] As shown in
[0072] As shown in
[0073] As shown in
[0074] Considering that the steel-concrete transition section 2 is the transition structure between the steel tower tube 1 and the concrete tower tube 3 where the stiffness changes suddenly, as a preferred scheme, all welds of the transition section 2 shall be polished to eliminate residual stress, so as to enhance the fatigue resistance of the transition section 2.
[0075] As shown in
[0076] In
[0077] The above embodiment is only a preferred technical solution of the present invention, and those skilled in the art should understand that the technical scheme or parameters in the embodiment can be modified or replaced without departing from the principle and essence of the present invention, which shall be covered by the protection scope of the present invention.