SYSTEM AND METHOD FOR RADIATION TREATMENT WITH SPINNER
20170303555 · 2017-10-26
Assignee
Inventors
Cpc classification
B01J19/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
A23C3/07
HUMAN NECESSITIES
B01J19/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A radiation treatment unit is provided. The radiation treatment unit includes a pipe sub-system that includes a helically-coiled pipe for passing therethrough a fluid to be treated and defining therein a cylindrical cavity. The radiation treatment unit also includes at least one radiation sub-system configured to generate radiation and disposed so as to expose the pipe sub-system to the radiation. The pipe is provided with a spinner that includes smoothly twisting spinning surfaces spanning between ends thereof.
Claims
1. A radiation treatment unit comprising: a pipe sub-system comprising a helically-coiled pipe for passing therethrough a fluid to be treated and defining therein a cylindrical cavity; and at least one radiation sub-system configured to generate radiation and disposed so as to expose said pipe sub-system to said radiation; wherein said pipe is provided with a spinner therewithin, said spinner comprising smoothly twisting spinning surfaces spanning between ends thereof.
2. The radiation treatment unit of claim 1, wherein said spinning surfaces are twisted through substantially 360° between the ends of the spinner.
3. The radiation treatment unit of claim 1, wherein said spinning surfaces span between two helical edges.
4. The radiation treatment unit of claim 3, wherein said helical edges tightly fit within the inner cylindrical surface of pipe.
5. The radiation treatment unit of claim 1, wherein the pitch of the spinning surfaces is substantially constant between the ends of the spinner.
6. The radiation treatment unit of claim 1, wherein the pitch of the spinning surfaces decreases along its length.
7. The radiation treatment unit of claim 1, wherein the spinner is made of stainless steel.
8. The radiation treatment unit according to claim 1, the pipe having a smooth inner surface of a diameter D, the coiled pipe having a coil inner cylindrical surface defining a cylindrical cavity and a coil outer cylindrical surface of a diameter D.sub.C, wherein 0.03≦D/D.sub.C≦0.1.
9. The radiation treatment unit according to claim 8, wherein the pipe satisfies the condition D/D.sub.C=0.05.
10. The radiation treatment unit according to claim 8, wherein D is between about 10 mm and about 35 mm.
11. The radiation treatment unit according to claim 1, said pipe having a linear of between about 1,200 mm and about 1,700 mm.
12. The radiation treatment unit according to claim 1, wherein the pipe has a wall thickness of between about 0.63 mm and about 1.27 mm.
13. The radiation treatment unit according to claim 1, wherein the pipe is made of a Fluoropolymer.
14. The radiation treatment unit according to claim 1, said radiation sub-system comprising at least one radiation source selected from the group including an inner radiation source disposed within the cylindrical cavity and an outer radiation source disposed outside the coil.
15. The radiation treatment unit according to claim 14, wherein said radiation sub-system comprises said inner radiation source and said outer radiation source.
16. The radiation treatment unit according to claim 14, wherein each said radiation source extends along the length of the coil.
17. The radiation treatment unit according to claim 14, wherein each said radiation source comprises one or more ultraviolet lamps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0137] In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0180] With reference to
[0181] The system 1 comprises a plurality of UV treatment units 10 each mounted within a housing 17, a control board 2, which is in fluid communication with the units 10 by means of a faucet 6, and a mounting stage 4, to which the units 10 and the control board are fixedly mounted.
[0182] The system 1 can be connected to a control system for controlling the system operation, and other systems and/or elements generally known in the art, such as pump balance tank, which are not shown and will not be described in the present application.
[0183] With reference to
[0188] All these sub-systems extend between two opposite ends 11 and 13 (
[0189] The elements of each sub-system are described below in detail.
[0190] The pipe sub-system 30 comprises a helically coiled pipe 31 (
[0191] The pipe is made of a material that is highly resistible to UV radiation, has sufficient UV transmission properties, is resistant to high pressures, is qualified for use in contact with food, has a low coefficient of friction with liquids, is bendable, and is resistible to breakage or flattening. One example for such material is Fluorinated Ethylene Propylene (FEP).
[0192] The pipe has inner and outer diameters D.sub.in and D.sub.out, and the wall thickness t.sub.w. The wall thickness t.sub.w of the pipe 31 (
[0193] Experiments show that, for example, the wall thickness of 0.81 mm allows the pipe to bear the pressure differences of up to 12 bar, and the inner diameter of the pipe of 11.1 mm allows the flow velocity of 2.8 m/sec.
[0194] As shown in
[0195] The coil length L (
[0196] The number of turns 21 (
[0197] In the described example of the system, the coil outer diameter Dc can be in the range of 100-150 mm, and specifically 133 mm, and the inner diameter of the pipe D.sub.in and the diameter D.sub.C of the coil can be chosen so as to satisfy Dean ratio, as explained above, i.e. 0.03≦D.sub.in/D.sub.C≦0.1, and specifically 0.04 or 0.05.
[0198] A spinner, which is generally indicated at 21 in
[0199] It will be appreciated that the term “helical” when used herein the specification and claims in connection with the spinner 21 is not to be limited to shape which meets the strict mathematical definition of a helix. Rather, it is to include any shape which spirals (e.g., corkscrews) about the axis X.
[0200] The spinning surfaces 25 are considered to be “smooth” in that they are continuous, i.e., without abrupt changes in direction or angle with respect to the axis X. For example, the spinner 21 may be constructed such that any segment thereof along the axis X is substantially similar to the segments adjacent thereto. Accordingly, fluids which flow about the spinner 21 are imparted with a rotation about axis X, without being subject to unnecessary mixing owing to the geometry of the spinning surfaces 25.
[0201] The spinner 21 may be provided such that it is twisted through 360° (i.e., the edges 23 rotate through 360° about axis X) as illustrated in
[0202] The spinner 21 may be made of any suitable rigid material. The material may be highly resistible to UV radiation, be qualified for use in contact with food, and have a low coefficient of friction with liquids. It may have high UV transmission properties, but this is not critical as the spinner 21 is only disposed along a small portion of the length of the pipe 31. According to some examples, it is made of the same material as the pipe 31. According to other examples, it is made from stainless steel.
[0203] It has been found experimentally that UV treatment of fluids, e.g., such as in a radiation treatment system 1 as described herein comprising spinners 21 as described above is accelerated compared with UV treatment in such a system in which static mixers (having surfaces which are not smooth thereby introducing mixing along their lengths, e.g., abruptly switching direction, comprising two or more helical sections whose ends are adjacent and not aligned with one another) are used, and compared with UV treatment in such a system in which no spinner or mixers are used. It will be appreciated that in this context, an accelerated treatment is one in which fewer colony-forming units of pathogenic and/or spoilage microorganisms remain compared to a baseline treatment (here, those in which a static mixer or no spinner/mixer is used) when all other parameters are held constant.
[0204] It will be appreciated that while the spinner 21 is described herein as constituting a part of the disclosed radiation treatment systems, it may be used within a pipe of a radiation treatment system which does not otherwise fall within the scope of the presently disclosed subject matter, mutatis mutandis.
[0205] The UV radiation sub-systems 50 and 70 comprise a plurality of UV tube-shaped inner lamps 51 (
[0206] All the lamps in accordance with one example of the presently disclosed system have a length in the range of 1,200-1,700 mm, and specifically 1,554 mm (total length) and 1475 (the emitting section) and intensity in the range of 500-1,200 μW/cm.sup.2.
[0207] The lamps 51 of the inner radiation sub-system 50 are disposed within the coil cylindrical cavity 32 (
[0208] The lamps 51 and 71 are fitted within respective supporting sockets 54 (
[0209] As further described in detail, each lamp of the sub-systems 50 and 70 is mounted separately to the unit holding assembly 15.
[0210] It should be appreciated the inner and outer radiation sub-systems can each have a single radiation source, for example, an elongated cylindrical radiation source having dimensions suitable for being inserted within the coil cylindrical cavity 32 or an elongated tubular source for surrounding the pipe sub-system.
[0211] It should also be appreciated that the inner and outer radiation sub-systems can have identical or different properties, such as light intensity, dimensions, etc.
[0212] Referring now to
[0213] The unit holding assembly 15 is in the form of a structure comprising a number of vertically oriented supports for supporting the coiled pipe and the UV lamps, and a plurality of horizontally oriented fixation rods connecting the supports, one rod—extending coaxially with the assembly central axis A, and others—extending at a radial distance therefrom, for providing the unit holding assembly 15 with a structural integrity. In particular, the unit holding assembly 15 comprises: [0214] a left flange support 40 (
[0217] The left and right flange supports 40 and 42 are disposed at the ends 11 and 13 of the radiation treatment unit 10 and the intermediate lateral support 44 with the intermediate central support 43 being disposed therebetween, and the two intermediate supports 44 and 43 being aligned with each other along a plane perpendicular to the central axis A.
[0218] The supports 40, 42 and 44 are fixedly mounted to the mounting stage 4, as shown in
[0219] (
[0220] The body 41 of the left flange support 40 is assembled of three body portions: a lateral portion 40a, a central portion 40c, and a complementary portion 40b.
[0221] With reference to
[0225] The outer portion 40a can be further formed with mounting holes 76 disposed at locations radially and/or angularly spaced from the rod and lamp openings, for attachment thereto of external elements such as spacers 111 (
[0226] In the present example, the lateral portion 40a has a generally annular disk shape with a number of loop-like protrusions 75 incorporating the lamp openings 73.
[0227] The central portion 40c is formed with inner lamp openings 53 circumferentially distributed about the axis A, for receiving therein left ends 51′ of the inner lamps 51, and a central opening 72 configured to receive therein the left end of the central fixation rod 48.
[0228] The complementary portion 40b is detachably mounted between the lateral portion 40a and the central portion 40c, and is formed with an opening 49 for allowing passage therethrough of an outlet nozzle 115 in such a manner that it can project outwardly from the system and thereby provide fluid communication between the outlet 31b of the coiled pipe 20 and an accumulation system or other system at the exterior of the system, where treated fluid can be accumulated/received.
[0229] In the present example, the central portion 40c has a round disk shape and the complementary portion 40b is in the form of a shaped disc with a central aperture 80 configured to receive therein the central portion 40c and a number of fin-like protrusions 82 configured to occupy all the space between the loop-like protractions 75.
[0230] With reference to
[0231] With reference to
[0232] The intermediate central support 43 comprises inner lamp holes 93 for receiving therethrough the inner lamps 51, a central hole 99 for receiving therethough the central supporting rod 48, and slots 92 for receiving therein the coil supporting brackets 45 (
[0233] The intermediate lateral support 44 further comprises a rim 98 fixed to the circumference thereof, as shown in
[0234] Reverting to
[0235] The intermediate central support 43 and the intermediate lateral support 44 provide an additional support to the lamps and the rods of the unit 10, without adding the complexity of the unit.
[0236] The system further comprises temperature sensors 130 (
[0237] The reference is now being made of
[0251] It should be appreciated that the assembly of the unit 10 is such that it allows easy access, removal and replacement of different elements thereof. For example, the lamps 51 and 71 are mounted directly to the flange supports 40 and 42, which allows an easy access to each of the lamps without disassembling the whole unit.
[0252] As detailed above, there are several factors that influence the efficiency of the treatment process that have to be taken into consideration, namely: the intensity of the radiation, the time of the exposure of the fluid to the radiation and turbulence conditions, specifically the conditions that influence the uniformity of the fluid mixing.
[0253] A system with the parameters described above, was built and optimal time of exposure when using it was determined experimentally. Thus, the experiments yielded that the exposure time of 17 sec is sufficient for effective treatment of raw milk.
[0254] Total intensity of the system was then determined based on the exposure time and the intensity of the lamps. Surprisingly, the total intensity was found to be in the range of 9-15 mJ/cm.sup.2, and more specifically 12.7 mJ/cm.sup.2.
[0255] As to improving the uniformity of the fluid mixing, as indicated above, the diameters of the coil and the tube were chosen so as to satisfy Dean condition 0.03<D/Dc<0.1. Specifically it was experimentally determined that the most efficient mixing occurs when the ratio D/Dc is equal to 0.04 or 0.05.
[0256] A process of designing the system of the presently disclosed subject matter can be summarized by means of the following steps: [0257] a) determining the length of the lamps, taking into consideration that the lamps having greater length will allow a longer exposure time. Thus, the length of the lamps correspond to the desired exposure time range; [0258] b) determining the diameters of the coil and the pipe in accordance with Dean number; [0259] c) determining the length of the pipe and number of turns of the coil; [0260] d) iteratively determining the inner pipe diameter; [0261] e) determining the pressure difference between the ends of the unit, taking into consideration the limitation that the pressure difference does not exceed 12 bar.
[0262] To determine the pressure difference of step (e) above, the following equations were used, in which V is a fluid velocity, ρ is a fluid density, f is a friction factor, and e is absolute roughness of the pipe.
[0263] It should be appreciated that the equations used for the calculation of the friction factor are specifically suitable for coiled pipes, such as the pipe of the presently disclosed subject matter.
[0264] In accordance with one specific example, the system was used for passing a fluid with the following parameters: Flow velocity (V)=2.8 m/sec; ρ=1,029 kg/m.sup.3; and Re=12,021, while the system had the following parameters: [0265] t.sub.w=0.81; [0266] D.sub.in=11.1; [0267] L=1,475 mm; [0268] Number of turns of the coil=116; [0269] D.sub.in/D.sub.C=0.05; [0270] Total lamp length=1,554 mm; [0271] Emission lamp length=1475 mm; [0272] Lamp intensity=1150 μW/cm.sup.2
[0273] The system having the above parameters provided the exposure time of 25 sec, total intensity of 12.7 mJ/cm.sup.2 and pressure difference of about 12 bar.
[0274] Referring now to
[0275] The system 201 comprises a pre/post-treatment system 260 (shown in dotted lines in
[0276] The pre/post-treatment system 260 comprises an inlet connected by means of a faucet 261 to a buffer tank 263, a pump 265 which is in fluid communication with the UV treatment unit 210 by means of a pre-treatment pipe 267, the latter being fitted with an inlet flow rate regulating valve 269, outlet flow control sensor 271, and a control board 202, which is in communication with all the elements of the pre/post-treatment system 260 and the UV treatment unit 210.
[0277] The pre/post-treatment system 260 further comprises a couple of faucets 273 and 275 disposed between the outlet flow control faucet 271 and the buffer tank 263, responsible for directing the fluid exiting the UV treatment unit 210 to either repeating the treatment, continuing to post-treatment processes or sewage.
[0278] The UV treatment unit 210 comprises a coiled pipe sub-system 230, an inner UV radiation sub-system 250, an outer UV radiation sub-system 270, all similar to the corresponding assemblies of the UV treatment unit 10, and a unit holding assembly 215 (
[0279] The unit holding assembly 215 is in the form of a structure comprising vertically oriented supports for supporting the coiled pipe and the UV lamps, and a plurality of horizontally oriented fixation rods extending between the supports.
[0280] In particular, the unit holding assembly 215 comprises a first flange support 240, a second flange support 242 and a plurality of fixation rods 246 extending therebetween.
[0281] The first and second flange supports 240 and 242 are disposed at the ends 211 and 213 of the radiation treatment unit 210 and are fixedly mounted to the mounting stage 204 by means of mounting portions 260, thereby fixing the UV treatment unit 210 to the stage 204.
[0282] The flange support 242 is substantially similar to the flange support 42 of the unit 10, for supporting the rods 246 and inner and outer lamps 251 (not shown) and 253.
[0283] The flange support 240 comprises an inner flange 230 and an outer flange 232 slightly spaced apart therefrom.
[0284] The arrangement is such that the inner flange 230 supports the supporting sockets 254 (not seen) of the lamps 251 and 253 which pass through the corresponding openings thereof and also supports end portions of the fixation rods 246 which pass through the corresponding openings thereof.
[0285] The outer flange 232 comprises openings 282 shaped so as to anchor the electrical plugs 256 (
[0286] The UV treatment unit 210 further comprises a cable flange 290, spaced from the outer flange 232 and supported by a couple of flange support rods 291.
[0287] The cable flange 290 comprises a plurality of openings 292 (
[0288] The above structure allows a convenient and organized cable arrangement and prevents a close access to the area of the electrical plugs.
[0289] Referring now to
[0290] The system 301 comprises a pre/post-treatment system 302 (shown in dotted line in
[0291] The pre/post-treatment system 302 comprises an inlet 300 (
[0292] The pre/post-treatment system 302 further comprises several elements disposed within the housing 317 (
[0293] The inlet distributor valve 311 is configured for dividing the incoming liquid between an inner coiled pipe 381 and an outer coiled pipe 331 (both shown in
[0294] The pre/post-treatment system 302 further comprises a couple of faucets 314 and 315 (
[0295] Turning now to
[0296] In particular, the unit support assembly 316 comprises three end supports 319, 320 and 350 (
[0297] The end support 350 is fixedly attached to a flange assembly 406, referred to below in detail. The UV treatment unit 310 is of an elongated shape and it comprises two main assemblies (best seen in
[0306] Each of the coiled pipes 330, 380 may be provided with a spinner 21 as described above with reference to
[0307] The above assemblies extend between the inlet and the outlet 310a and 310b of the UV treatment unit 310 and are disposed concentrically about the unit central axis C, wherein the inner pipe assembly 380 is coaxially inserted within the outer pipe assembly 330. The arrangement being such that an outer coiled pipe 331 surrounds the first radiation lamps 341, which surrounds the inner coiled pipe 381, and which in turn surrounds the second radiation lamps 391 (
[0308] The above arrangement allows the fluids which pass through the outer coiled pipe 331 to be exposed to radiation from the inside by the first radiation lamps 341, and to the fluids which pass through the inner coiled pipe 381 to be exposed to the radiation from the outside by the first radiation lamps 341 and from the inside by the second radiation lamps 391.
[0309] The inner pipe 381 and the outer pipe 331 are helically coiled pipes of a kind described above with reference to the unit 10.
[0310] The outer coiled pipe 331 has inner and outer diameters D′.sub.in and D′.sub.out, and the wall thickness t′.sub.w. The wall thickness t′.sub.w of the pipe 331 can be in the range 0.6-1.3, more particularly 0.63-1.27 mm. The inner diameter D′.sub.in of the pipe 331 can be in the range of 10-25 mm, and specifically 11 mm, allowing a flow velocity to be in the range of 2-4.5 m/sec.
[0311] The coiled pipe 331 has a form of a sleeve with an outer cylindrical surface 334 and an inner cylindrical surface 324 defining a cavity 332, all extending between pipe inlet and outlet 331a and 331b.
[0312] The coil length L′ (
[0313] The number of turns 321 forming the coil of the pipe 331 influences the time of exposure of the fluid to the UV radiation and thus the efficiency of the treatment process, and therefore it is desired to increase it as much as possible, taking into consideration other parameters such as the pipe length, spacing between the turns, pressure drop, organoleptic properties of the product, etc. The number of turns of the coil 331 in the described example of the system can be in the range of 100-130, and specifically 116.
[0314] The coil outer diameter D′c can be in the range of 350-400 mm, and specifically 386 mm, and the inner diameter of the pipe D′.sub.in and the diameter D′.sub.C of the coil can be chosen so as to satisfy Dean ratio, as explained above, i.e. 0.03≦D′.sub.in/D′.sub.C≦0.1, and specifically 0.03.
[0315] The inner coiled pipe 381 has inner and outer diameters D″.sub.in and D″.sub.out, and the wall thickness t″.sub.w. The wall thickness t″.sub.w of the pipe 381 can be in the range 0.6-1.3, more particularly 0.63-1.27 mm. The inner diameter D″.sub.in of the pipe 381 can be in the range of 10-15 mm, and specifically 11 mm, allowing a flow velocity to be in the range of 2-3.5 m/sec.
[0316] The inner coiled pipe 381 has a form of a sleeve with an outer cylindrical surface 383 and an inner cylindrical surface 385 defining a cavity 387, all extending between pipe inlet and outlet 331a and 331b.
[0317] The coil length L″ and the number of turns 389 are equal to the corresponding values of the outer pipe 331.
[0318] The coil outer diameter D″.sub.c can be in the range of 180-250 mm, and specifically 228 mm, and the inner diameter of the pipe D″.sub.in and the diameter D″.sub.C of the coil can be chosen so as to satisfy Dean ratio, as explained above, i.e. 0.03≦D″.sub.in/D″.sub.C≦0.1, and specifically 0.05.
[0319] The lamps 341 and 391 are UV tube-shaped inner lamps, similar to the lamps 51 and 71 described above, and they extend between the inlet and the outlet 310a and 310b of the UV treatment unit 310. The lamps 341 are identical to the lamps 391, or can differ therefrom by some of their properties.
[0320] The lamps 341 and 391 have a length in the range of 1,200-1,700 mm, and specifically 1,554 mm (total length) and 1475 (the emitting section) and intensity in the range of 500-1,200 μW/cm.sup.2.
[0321] The lamps 391 of the inner pipe assembly 380 are disposed within the coil cylindrical cavity 387 of the inner pipe 381 and are uniformly distributed around the axis C and spaced from the coil inner cylindrical surface 385 by a distance of s′.sub.1.
[0322] The lamps 341 of the outer pipe assembly 330 are disposed within the coil cylindrical cavity 332 of the outer pipe 331 being uniformly distributed around the axis C and spaced from the coil outer cylindrical surface 383 of the inner pipe 381 by a distance s″.sub.1 and from the inner cylindrical surface 324 of the outer pipe 331 by a distance s′.sub.2 (
[0323] In accordance with one example of the presently disclosed subject matter the number of the lamps 341 of the outer pipe assembly 330 can be [in the range of 3-10 and specifically 6 and the number of the lamps 391 of the inner pipe assembly 380 can be in the range of 10-20 and specifically 13].
[0324] The lamps 341 and 391 are fitted with respective supporting sockets 342 and 392, which are provided with electrical plugs 344 and 394 (
[0325] As further described in detail, each lamp is mounted separately to the corresponding supporting assembly.
[0326] It should be appreciated that the lamps of the inner and outer assemblies 330 and 380 can each have a single radiation source, for example, an elongated cylindrical radiation source having dimensions suitable for being inserted within the corresponding coil cylindrical cavity or an elongated tubular source for surrounding the pipe sub-system.
[0327] It should also be appreciated that the inner and outer radiation sub-systems can have identical or different properties, such as light intensity, dimensions, etc.
[0328] Referring now to
[0329] The outer supporting assembly 351 is a structure comprising a number of vertically oriented supports for fixedly supporting the outer pipe supporting rods 353 and the lamps 341, and a plurality of horizontally oriented fixation rods 355 connecting the supports, extending coaxially with the assembly central axis C.
[0330] In particular, the outer supporting assembly 351 comprises: a first support frame 351′ disposed at the inlet 310a of the UV treatment unit 310 and composed of a first flange 357 and a support ring 361, being fixedly attached thereto, a second flange 359, disposed at the outlet 310b of the UV treatment unit 310, a second support frame 351″ being disposed between the first support frame 351′ and the second flange 359, comprising a couple of support rings 361 and 361″ being fixedly attached to each other, a plurality of fixation rods 355 extending between the first flange 357 and the second flange 359 through the rings 361, 351′ and 361″.
[0331] The first flange 357 comprises a plurality of lamp openings 356 for receiving therein the sockets 342 of the lamps 341, which are fixed therein by means of corresponding nuts 354, a plurality of supporting rod openings 359 (not seen), for receiving therein ends 353′ (
[0332] The second flange 359 (best seen in
[0333] The toggle mechanism 360 comprises a plurality of rib couples 363 (
[0334] Referring now to
[0335] The inner supporting assembly 401 is a structure comprising two flange assemblies 405 and 406 disposed at the inlet and the outlet 310a and 310b respectively, of the UV treatment unit 310, and a plurality of inner pipe supporting rods 403 horizontally oriented and extending coaxially with the assembly central axis C.
[0336] The flange assemblies 405 and 406 are configured for fixedly supporting the inner pipe supporting rods 403 and the lamps 391.
[0337] The flange assembly 405 (
[0338] The base portion 411 comprises a plurality of lamp openings 412 for the ends 391a of the lamps 391 to pass therethrough and a plurality of rod openings 414 disposed between the lamp openings 412 to receive therein ends 403a of the inner pipe supporting rods 403, which are fixed to the base portion 411.
[0339] The base portion 411 further comprises a pipe receiving passage 418 for receiving therein an inlet 381a of the pipe 381.
[0340] Similarly, the flange assembly 406 (best seen in
[0341] The base portion 421 comprises a plurality of lamp openings 422 for the ends 391b of the lamps 391 to pass therethrough and a plurality of rod openings 424 disposed between the lamp openings 422 to receive therein ends 403b of the inner pipe supporting rods 403, which are fixed to the base portion 421.
[0342] The base portion 421 further comprises a pipe receiving passage 428 (
[0343] The flange assembly 406 can further comprise a cover 427 for covering the elevating portion 423.
[0344] Turning back to
[0345] The arrangement is such that the flange assembly 405 is tightly received within the flange opening 323 so that the elevating portion 413 protrudes outwardly from an outer surface 321′ of the lateral portion 321, and the sockets of 342 of the outer lamps 341 extend through the lamp openings 325.
[0346] Spaced from lateral portion 321 of the end support 319 there is the separator 340 (
[0347] The arrangement is such that cables of each of the electrical plugs of the lamps 341 and 391 are collected together so as to pass through corresponding openings within the separator 340 so as to extend therefrom to reach the control board 309. Such arrangement allows a direct access to the cables of the electrical plugs and prevents unnecessary movements of the cables.
[0348] With reference to
[0349] In particular, the horizontal supports 322 and 324 are fitted with guide tracks 441 and 443 respectively, and the first support frame 351′ and the second support frame 351″ are fitted with sliding elements 445, 445′, 447 and 447′, respectively, configured for sliding along the guide tracks 441 and 443 along the axis C of the treatment unit 310, exposing thereby the pipe inner assembly 380 (
[0350] The operation of the UV treatment unit 310 is such that a liquid to be treated flows through the inlet distributor valve 311 where it is divided between the inner coiled pipe 381 and the outer coiled pipe 331. The liquid which passes through the outer coiled pipe is treated from the inside by the UV radiation of the lamps 341 and the liquid which passes through the inner coiled pipe 381 is treated from the outside by the UV radiation of the lamps 341 and from the inside by the lamps 391.
[0351] The treated liquid then passes through the outlet distributor valve 313 which converges with the treated liquid from both pipes.
[0352] In order to make the convergence, the liquid from one pipe has to be treated equally to the liquid from the other pipe. In particular, the absorbance of the treated liquid has to be the same in both pipes, as to satisfy: F.sub.1=F.sub.2, i.e. i.sub.1×t.sub.1=i.sub.2×t.sub.2, wherein F.sub.1 is the UV dose of the liquid of the first pipe and F.sub.2 is the UV dose of the liquid of the second pipe, i is the intensity of the applied UV light from the corresponding lamps and t is the time of the exposure of the corresponding fluid to the above UV light.
[0353] The intensity (i.e. the number and the intensity of the lamps) and the exposure time of the outer pipe assembly 330 and the inner pipe assembly 380 have to be such that the above equation is satisfied.
[0354] Assuming that the number and the parameters of the lamps and the internal diameters of the pipes D′.sub.in and D″.sub.in were already determined in accordance with considerations indicated above with respect to the unit 10, the parameter that has to be determined is the time of the exposure.
[0355] The time of the exposure depends on the flow rate of the fluid, the internal diameter of the pipe and the distance which the fluid passes within the pipe, determined by the coil outer diameter, i.e. D′.sub.c and D″.sub.c.
[0356] In a specific case that the coil outer diameter D″c of the inner coiled pipe 381 is determined as described with respect to the unit 10, the coil outer diameter D′c of the outer coiled pipe 331 has to be determined accordingly, so as to satisfy the above absorbance equation F.sub.1=F.sub.2.
[0357] The system can be fitted with an arrangement for flow rate regulation, i.e. responsible for controlling the flow rate in one or both pipes to assure that the flow rate in both pipes is equal.
[0358] It should be appreciated that other designing steps are also possible, as long as the absorbance equation is satisfied.
[0359] Finally, the process of assembly of the UV treatment unit 310 is generally summarized below: [0360] a. The inner pipe assembly 381 is assembled by fixing the rods 403 to the flange assembly 405, inserting the inner coiled pipe 391 and mounting the second flange assembly 406; Lamps are being inserted to their place only after all unit 310 is fixated to subassembly 304; [0361] b. The outer supporting assembly 351 by fixing the rods 355 and flanges 369, 369′, 369″ to the flange 357, and fixing the rods 353 to the flange 357; [0362] c. Inserting the outer coiled pipe 331 while the outer pipe supporting rods 353 are loose, fixing the flange 359 and stretching out the outer pipe supporting rods 353 by the mechanism 360; [0363] d. Fixing one end of the inner pipe assembly 380 to the end support 319, assembling the unit support assembly 316 and fixing it to the stage 304; [0364] e. Slidingly inserting the outer pipe assembly 330 along the horizontal supports 322 and 324, fixing to the end support 319; [0365] f. Fixing the flange assembly 406 to the stage by means of the end support 350; and [0366] g. Inserting the lamps 341 and 391.