INTELLIGENT COMPRESSION WRAP
20170304139 · 2017-10-26
Assignee
Inventors
Cpc classification
A61H2011/005
HUMAN NECESSITIES
A61H11/02
HUMAN NECESSITIES
A61H2201/5002
HUMAN NECESSITIES
A61H2201/10
HUMAN NECESSITIES
A61H2201/5015
HUMAN NECESSITIES
A61H2209/00
HUMAN NECESSITIES
A61H2201/169
HUMAN NECESSITIES
A61H2201/501
HUMAN NECESSITIES
International classification
Abstract
An intelligent compression device for controllable compression. The compression device includes a compressible body and a microprocessor. The compressible body encircles a limb of a user and includes an elastomer layer and an activation layer. The elastomer layer includes voxelated liquid crystal elastomers that contract in response to a stimulus. The activation element, which is positioned proximate to the elastomer layer, supplies the stimulus. The microprocessor actuates at least a portion of the activation element layer.
Claims
1. A compression device for applying controllable compression to a limb of a user, the compression device comprising: a compressible body configured to encircle the limb of the user and comprising: an elastomer layer comprising a plurality of voxelated liquid crystal elastomers configured contract in response to a stimulus, such contraction tensioning the compressible body about the limb of the user; and an activation element layer proximate to the elastomer layer and configured to supply the stimulus; a microprocessor based actuator configured to actuate at least a portion of the activation element layer.
2. The compression device of claim 1, further comprising: a fastener configured for releasable secure the compressible body about the limb of the user.
3. The compression device of claim 1, wherein the elastomer layer further comprises: polymerized, nematic monomers having a plurality of domains, each domain of the plurality having a director orientation.
4. The compression device of claim 3, wherein the polymerized, nematic monomers are selected from the group consisting of acrylates, methacrylates, thiols, vinyl, epoxides, and amines.
5. The compression device of claim 1, wherein the activation element layer further comprises: a plurality of zones, each zone of the plurality corresponding to a portion of the elastomer layer and configured to supply the stimulus to that portion of the elastomer layer.
6. The compression device of claim 1, wherein the elastomer layer further comprises: a plurality of bands, each band of the plurality extending at least partially across the compressible body.
7. The compression device of claim 6, wherein the activation element layer further comprises: a plurality of zones, each zone of the plurality corresponding to at least one of the plurality of bands and configured to supply the stimulus to the least one of the plurality of bands.
8. The compression device of claim 1, wherein the compressible body further comprises: a first segment configured to encircle a first portion of the limb of the user; and a second segment configured to encircle a second portion of the limb of the user.
9. The compression device of claim 8, wherein the first and second portions of the limb of the user are separated by a joint.
10. The compression device of claim 1, further comprising: a circuit board within each of the first and second segments, each circuit board being operably coupled to the microprocessor and configured to control the actuation of the activation element layer with the respective one of the first and second segments.
11. The compression device of claim 8, further comprising: a distribution board within each of the first and second segments; and a ground plane within each of the first and second segments.
12-16. (canceled)
17. The compression device of claim 1, further comprising: a plurality of compressible pads, each pad of the plurality pad coupled to a surface of the compressible body and further comprising: an inner portion configured to couple the compressible pad to the compressible body; and an outer portion configured to be placed proximate to the limb of the user.
18. The compression device of claim 17, wherein the plurality of compressible pads is arranged into rows and columns.
19. The compression device of claim 17, wherein each compressible pad of the plurality further comprises: a rigid portion configured to resist pressure applied to the compressible pad.
20. The compression device of claim 19, wherein the rigid portion of each compressible pad of the plurality further comprises: a bore configured to receive at least a portion of the elastomer layer such that contraction of the elastomer layer causes the compressible pad to be pressed against the limb of the user.
21. The compression device of claim 1, further comprising: a power supply operably coupled to the fabric body and configured to supply power to the activation element layer.
22. The compression device of claim 1, wherein the microprocessor based actuator is configured for remote communication with a device external to the user.
23. The compression device of claim 22, wherein the external device is a handheld device capable of wireless communication with the microprocessor based actuator.
24. The compression device of claim 1, wherein the microprocessor is programmed to execute a compression protocol stored in a memory of the microprocessor.
25. The compression device of claim 24, wherein the compression protocol is configured to sequentially actuate a first portion of the activation element layer and a second portion of the activation element.
26. (canceled)
27. The compression device of claim 1, wherein the activation element layer is configured to supply heat or light to the elastomer layer.
28-45. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the present invention.
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[0026] It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the sequence of operations as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of various illustrated components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration.
DETAILED DESCRIPTION OF THE INVENTION
[0027] Referring now to the figures, and in particular to
[0028] The compression device 10 includes a textile or fabric body 12 having a first, lower segment 14, for example, as configured to fit around the foot of the user, and a second, upper segment 16 configured to encircle the lower leg or calf. Yet, the skilled artisan could envision devices having only a single segment being suitable for wrapping about a calf, thigh, bicep, or forearm only. The body may alternatively be configured to fit at the knee or elbow of the user and having an opening therein to accommodate the knee or elbow joint.
[0029] Ends of each segment 14, 16 may include a fastener arrangement, such as the illustrated hook and loop (only loop portions 18 are shown) to permit adjustable fit around the user's foot and calf. Other means for adjustably fastening the body segments about the user's body are contemplated, such as an array of hooks, eyelets, zipper, VELCRO (Velcro, Industries, Curacao), or similar fastening devices.
[0030] The fabric body 12 is generally inelastic or only moderately “stretchable” so as to contact with the skin of the user. In that regard, materials comprising the fabric body are generally breathable materials configured to reduce perspiration or may be a generally impermeable material to enhance heating of the body part under compression treatment.
[0031] As shown in
[0032] The memory foam layer 20 may include a wicking compressible material, such as a soft compressible memory foam, that is adapted to lie against the patient's skin. According to some embodiments, the foam proximate the skin would be of a 5-9 PSI density Shore “O” Durometer rating of 20-28. This should be made of a memory foam material that will spring back to its original shape when pressure is removed.
[0033] The outer product material 26 of the device 10 may comprise a stretchable, breathable material fabrics, such as EMANA (Solvay S. A., Neder-Over-Hemmbeek, Brussels, Belgium) or LYCRA (Invista, Wichita, Kans.) or spandex.
[0034] The elastomer layer 22 may comprise a polymer 28 or other suitable inert material in which bands 30 of elastomer may be embedded, such elastomers described in U.S. application Ser. Nos. 15/135,087 and 15/135,108, filed on even date herewith, entitled VOXELATED LIQUID CRYSTAL ELASTOMERS and METHODS OF MAKING VOXELATED LIQUID CRYSTAL ELASTOMERS, by Timothy White et al., the details of which are incorporated herein by reference, each in its entirety. As described in greater detail in the co-pending application, the elastomer may be synthesized into the bands that extend across the fabric body 12 (
[0035] Referring to
[0036] Elastomer comprising the bands 30, as is described in the co-pending application, may be configured to contract up to 50% of a relaxed length. Accordingly, when the activation element layer is activated, the elastomer will contract and if it is wrapped around an extremity, thereby applying compression. When the activation element layer 24 is inactivated, the elastomer would relax to the relaxed length.
[0037] The activation element layer 24, therefore, may comprise a unitary heating element, as is generally shown in
[0038] The heating or light elements may arranged into one or more zones, which would allow constriction control to only a certain portion or number of the bands 30 at a time. Further segmentation of the bands 30 combined with a plurality of zones may be suitably configured to provide control to yield constriction in a messaging manner, if desired. Alternatively, all bands 30, zones, or both may constricted at once to apply compression in a bandage configuration to maintain constant pressure to a wound. Such zoned activation may be beneficial in custom fitting the compression device to the patient's particular anatomy. Alternatively, or additionally, the zoned activation may be beneficial is providing a compression massage, which encourages blood flow to the extremity.
[0039] According to another embodiment of the present invention, the bands 30 may be constructed from electro active polymers to form liquid crystal elastomers. As such, electrical energy may be the stimulus to which the bands 30 respond by outputting mechanical work, without the need of a secondary energy source (from heat or light, for example). A net effect would be that the bands 30 may generate large strains at comparatively low electric fields. Bands 30 according to this embodiment would become part of an electrical circuitry (described below) device 10 and would shrink or compress when electric potential is applied.
[0040] Referring now to
[0041] In that regard, wires 31 (all wires being labeled the same) associated with each zone 34a, 34b, 34c, 34d, 34e, 34f, 34g, 34h, 34i, 34j, 34k may be electrically coupled to a respective channel, which may further be electrically coupled to the respective circuit boards 36a, 36b, 36c. If necessary, a flexible multi-conductor cable may connect the circuit boards 36a, 36b, 36c so that the circuit boards 36a, 36b, 36c do not interfere with an ability of the compression device 10 to be wrapped snugly about the user's limb.
[0042] The circuit boards 36a, 36b, 36c may be configured to control the sequence and magnitude of constriction applied to the current applied to the bands 30 via respective channels. As shown in
[0043] The microprocessor 32, while not specifically illustrated in
[0044] Additional details of the circuit boards 36a, 36b, 36c and the microprocessor 32 are shown in the circuit diagram of
[0045] The microprocessor 32 may include a memory for storing actuation data, and may further integrate with sensors on the circuit boards 36a, 36b, 36c that may sense and “report” pressure and temperature, for instance. In one aspect, the microprocessor 32 is thus configured to communicate with a handheld device, such as an iPad, iPod, smart phone, or with another computing device equipped with wireless transmission/receiving capabilities, such as a computer 70, which is generally and schematically illustrated in
[0046] Referring again to
[0047] The microprocessor 32 may implement software for controlling the sequence and pattern of compression that will be followed through a treatment process. According to one embodiment, the microprocessor 32 may be activated and controlled by a remote device, as described above. Additionally, the microprocessor 32 may have basic user controls embedded within the fabric body 12, such as a control panel affixed to the outside of one of the fabric segments.
[0048] With reference now to
[0049] The computer 70 typically includes at least one central processing unit 82 (illustrated as “CPU”) coupled to a memory 84 along with several different types of peripheral devices, e.g., a mass storage device 86 with one or more databases 88, an input/output interface 90 (illustrated as “I/O I/F”), and the Network I/F 80. The memory 84 may include dynamic random access memory (“DRAM”), static random access memory (“SRAM”), non-volatile random access memory (“NVRAM”), persistent memory, flash memory, at least one hard disk drive, and/or another digital storage medium. The mass storage device 86 is typically at least one hard disk drive and may be located externally to the computer 70, such as in a separate enclosure or in one or more networked computers 76, one or more networked storage devices (including, for example, a tape or optical drive), and/or one or more other networked devices 92 (including, for example, a server).
[0050] The CPU 82 may be, in various embodiments, a single-thread, multi-threaded, multi-core, and/or multi-element processing unit (not shown) as is well known in the art. In alternative embodiments, the computer 70 may include a plurality of processing units that may include single-thread processing units, multi-threaded processing units, multi-core processing units, multi-element processing units, and/or combinations thereof as is well known in the art. Similarly, the memory 84 may include one or more levels of data, instruction, and/or combination caches, with caches serving the individual processing unit or multiple processing units (not shown) as is well known in the art.
[0051] The memory 84 of the computer 70 may include one or more applications 94 (illustrated as “APP.”), or other software program, which are configured to execute in combination with the Operating System 96 (illustrated as “OS”) and automatically perform tasks necessary for operating the transducers and/or reconstructing the images with or without accessing further information or data from the database(s) 88 of the mass storage device 86.
[0052] Those skilled in the art will recognize that the environment illustrated in
[0053] Referring now to
[0054] As specifically illustrated in
[0055] While not specifically illustrated herein, an additional layer of material may line exposed surfaces of the inner portion 46, 46′ of the pads 44, 44′, which contacts the extremity surface. For instance, the fabric body 12 may be provided with a soft, breathable sheet of material that is affixed to the fabric body 12 to cover the pads 44, 44′. The additional sheet may be removable fastened, such as by hook and loop fasteners at its ends.
[0056] As explained in more detail herein, pressure may be sequentially applied to certain groups of pads 44, 44′ when wrapped around the extremity to apply alternating pressure to specific locations of the patient's or athlete's extremity, such as the ankle and lower calf in the illustrated embodiment. According to certain compression protocols, an applied compression force may be as high as 10 psi; although, compression force in most applications is only about 5 psi. Thus, the pads 44, 44′ may be configured to uniformly transmit this range of pressures. In some embodiments, dimensions of each pad 44, 44′ is in the form of a 1 cm×1 cm rectangle. The pads 44, 44′ may be arranged in rows, for example, separated by a distance ranging from 0.25 cm to about 0.75 cm. Some embodiments may include a separation distance of about 4 cm in order to provide an optimum pressure profile to the patient/athlete's limb.
[0057] The manner in which pressure is applied to the user's body depends upon the number and arrangement of the bands 30, the pads 44, 44′, and the channels. For example, with reference to
[0058] With reference now to
[0059] The computer, microprocessor 32 (
[0060] While not specifically illustrated herein, and in accordance with other embodiments of the present invention, the fabric body may be provided with pockets or sleeves to receive and retain the compressible pads. It is further contemplated that each row of compressible pads is replaced by a single elongated compressible cushion element with the bores passing therethrough to receive the corresponding bands. It is further contemplated that the fabric body may be configured so that the compressible pads or elongated cushion elements are sewn into the fabric body.
[0061] In an alternative embodiment, multiple pads positioned in two or more adjacent rows may be replaced with an elongated compressive pad that extends along each side of the fabric body. The bands may then be embedded with the elongated pad in the manner described above, and each row of elongated compressive pads may be actuated in the same manner as the plurality of smaller pads described above.
[0062] According to some embodiments of the present invention, additional tensioning elements may be incorporated with or without the pads described above. Such tensioning elements may comprise a wire of a “shape memory” material or alloy that shrinks when a current is applied to the wire, and that returns to its original “memory” configuration when the current is removed or changed. The compression integument includes a “memory” wire array that spans the width and length of each segment of the fabric body, and that extends through the bores in each compression pad. In certain embodiments, the memory wire can include wires formed of Nitinol or Dynalloy having a diameter of 0.008 in. In one specific embodiment, the memory wires are configured so that a current of 0.660 amp passing through each wires causes it to shrink sufficiently to exert a force of about 1.26 lbf to 4 lbf.
[0063] In an alternative embodiment, a compression device have elements as described herein, may be formed into a shape of an interior sock or an exterior sock. The interior sock incorporates compression pads that encircle the limb and which may be an elongated cushion, as described above, or may be similar to pads. The pads may be thermally conductive to convey heat generated by the memory wires to the user's skin. Alternatively, the pads may be thermally insulating to minimize the transmission of heat to the user. The outer sock is integrated over the inner sock and includes the memory wires, each aligned with a corresponding pad. The electronics, including the power supply and micro-controller, may be incorporated into a ring at the top of the sock-shaped integument.
[0064] The advantage to the warfighter is that this could be utilized for the soldier that must spend hours hiking or on his feet in the form of quicker recovery from strenuous activity. For the medical marketplace, this device could be utilized for bedridden patients starting recovery or beginning therapy, while allowing mobility and removing the need for inflation pumps that current technology requires.
[0065] While the present invention has been illustrated by a description of one or more embodiments thereof and while these embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope of the general inventive concept.