PIEZOELECTRIC DAMPING RINGS
20170306772 · 2017-10-26
Inventors
Cpc classification
F01D5/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/962
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A blisk assembly for vibration dampening includes a disk portion extending circumferentially about a central axis of the blisk, a plurality of blades integrally coupled to the disk, and a piezoelectric damping ring that includes a damping ring and a plurality of piezoelectric elements coupled to the damping ring. The disk portion includes a groove configured to receive the piezoelectric damping ring. As a result of centrifugal forces applied to the piezoelectric damping ring during rotation of the blisk assembly, mechanical energy may be generated at one or more of the plurality of piezoelectric elements, which is converted to electrical energy and transmitted to another one or more of the plurality of piezoelectric elements. Accordingly, the one or more of the piezoelectric elements having received the electricity can convert the electricity to mechanical energy to provide vibration damping.
Claims
1. A blisk assembly adapted for use in a gas turbine engine, the blisk assembly comprising a disk extending circumferentially about a central axis of the blisk assembly, a plurality of blades integrally coupled to the disk that extend outwardly from the disk in a radial direction away from the central axis, and a piezoelectric damping ring that includes a damping ring and a plurality of piezoelectric elements coupled to the damping ring, wherein the piezoelectric damping ring forms a full hoop around the central axis and each of the piezoelectric elements is configured to convert electrical energy in response to generation of mechanical energy and to convert received electrical energy to mechanical energy in response to receipt of the electrical energy from another of the piezoelectric elements so that vibrations of the blisk assembly are dampened by distribution of energy across one or more of the piezoelectric elements.
2. The blisk assembly of claim 1, further comprising a plurality of wires, wherein each wire connects at least two of the plurality of piezoelectric elements to each other to transmit electricity therebetween.
3. The blisk assembly of claim 1, wherein the damping ring is coupled to the disk by a plurality of fasteners at a first radius and the damping ring contacts another portion of the blisk assembly at a second radius spaced apart from the plurality of fasters to allow for relative movement of the damping ring relative to the disk at the second radius.
4. The blisk assembly of claim 3, wherein the second radius is located outward of the first radius.
5. The blisk assembly of claim 4, wherein the plurality of piezoelectric elements arranged at a third radius spaced apart from the first radius to allow for relative movement of the piezoelectric elements relative to the disk.
6. The blisk assembly of claim 5, wherein the third radius is located between the first radius and the second radius.
7. The blisk assembly of claim 1, wherein each of the piezoelectric elements are coupled to the damping ring using discrete bonding.
8. The blisk assembly of claim 1, wherein each of the piezoelectric elements includes a metal spray coating to provide an electrically conductive means to send and receive power.
9. The blisk assembly of claim 1, wherein the plurality of piezoelectric elements comprises a first piezoelectric element and a second piezoelectric element, wherein each of the first and second piezoelectric elements are connected via a wire, wherein the first piezoelectric element is configured to transmit electricity converted from mechanical energy received at the first piezoelectric element to the second piezoelectric element.
10. The blisk assembly of claim 9, wherein the first and second piezoelectric elements are coupled to the damping ring in different locations along the damping ring to send and received vibration from different nodal diameter patterns.
11. The blisk assembly of claim 9, wherein each of the piezoelectric elements are circumferentially spaced an equidistant amount from neighboring piezoelectric elements.
12. The blisk assembly of claim 1, further comprising a platform integrally formed with the disk and the plurality of blades that separates the disk from the plurality of blades so that gasses passing over the blades does not interact with the disk, and wherein the damping ring is coupled to the disk by a plurality of fasteners at a first radius and the damping ring contacts the platform at a second radius radially outward of the plurality of fasters to allow for relative movement of the damping ring relative to the disk at the second radius.
13. The blisk assembly of claim 12, wherein the disk is formed to include a cantilevered flange to which the damping ring is fastened.
14. The blisk assembly of claim 12, wherein the damping ring contacts the platform near a mid-span of the plurality of blades.
15. The blisk assembly of claim 12, wherein the damping ring contacts the platform at an aft end of the platform.
16. The blisk assembly of claim 12, wherein the damping ring contacts the platform at forward end of the platform.
17. A method of vibration damping of a blisk adapted for use in a gas turbine engine, the method comprising providing a piezoelectric damping ring to a disk included in the blisk, wherein the piezoelectric damping ring comprises a damping ring and a plurality of piezoelectric elements coupled to the damping ring, the damping ring fastened to the disk at a first location and contacting another portion of the blisk spaced apart from the first location to allow microslip between the damping ring and the rest of the blisk; rotating the blisk to generate centrifugal force on the piezoelectric damping ring and to generate micro-sleep between the piezoelectric damping ring and the disk; transferring electricity from a first piezoelectric element of the plurality of piezoelectric elements to a second piezoelectric element of the plurality of piezoelectric elements; dampening vibrations of the blisk as a function of the electricity received at the second piezoelectric element.
18. The method of claim 17, wherein transferring the electricity from the first piezoelectric element to the second piezoelectric element comprises: capturing mechanical energy at the first piezoelectric element as a product of micro-slip between the piezoelectric damping ring and the disk; converting the mechanical energy to electricity at the first piezoelectric element; transmitting, via a wire coupling the first piezoelectric element to the second piezoelectric element, the electricity from the first piezoelectric element to the second piezoelectric element; and converting the electricity to mechanical energy at the second piezoelectric element.
19. The method of claim 18, wherein dissipating the mechanical energy at the second piezoelectric element comprises dissipating the mechanical energy as a product of mechanical friction between the piezoelectric damping ring and the disk.
20. The method of claim 19, further comprising dissipating the mechanical energy through heat due to mechanical friction at the second piezoelectric element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
[0041] For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
[0042] An illustrative gas turbine engine 100 for use in aircraft includes an air intake 102, a compressor 104, a combustor 106, and a turbine 108. The compressor 104 may be used to compress air drawn into the air intake 102 of the gas turbine engine 100 by a fan 110, which delivers at least a portion of intake air into the compressor 104. The compressor 104 may be comprised of one or more compressors configured to provide the compressed air (i.e., high pressure air) to the combustor 106. The illustrative compressor includes an intermediate pressure compressor 116 and a high pressure compressor 118.
[0043] In the combustor 106, fuel is mixed with the high pressure air and is ignited, the products (e.g., exhaust gases) of which are directed into the turbine 108 where energy is extracted to drive the compressor 104 and, typically, one or more shafts of the turbine 108 (e.g., for powering the fan 110). In some embodiments, the turbine 108 may include a low power turbine, an intermediate power turbine, and/or a high power turbine, each of which may be single or multi-stage turbines. In other embodiments, such as in steam turbine applications, for example, the turbine 108 may additionally or alternatively include a low pressure turbine, an intermediate pressure turbine, and/or a high pressure turbine, each of which may be single or multi-stage turbines.
[0044] In the illustrative gas turbine engine 100, one or more blisks 112, or bladed disks, also commonly referred to as integrally bladed rotors (IBRs), are illustratively shown in the compressor 104 of the gas turbine engine 100 extending around a central axis 114 of the gas turbine engine 100. It should be appreciated that, in some embodiments, the blisks 112 may be located in additional and/or alternative locations, such as the fan 110, the turbine 108, or any other rotating component of the gas turbine engine 100.
[0045] As shown in
[0046] The illustrative blisk 112 additionally includes a groove 206 on the underside of the disk 202. In some embodiments, the groove 206 may be located on a thin portion extending outwardly from the disk 202 (e.g., a lip extending from the disk 202). The groove 206 has a generally concave shape that extends circumferentially about the central axis 114 on the underside of the disk 202. The groove 206 includes an opening 208 and a surface 210, or recessed portion. As shown in
[0047] Referring now to
[0048] The damping ring 302 includes an outward facing portion 308 and in inward facing portion 310, as well as a split 312. As shown, the outward facing portion 308 is coupled to at least a portion of the surface 210 of the groove 206. In other words, 360° of the damping ring 302, with the exception of the split 312, touches the surface 210 of the groove 206. Accordingly, mechanical damping may be accomplished by micro-slip generated between the damping ring 302 and the disk 202, which can result from different spring constants of the blisk 112 and the damping ring 302 reflecting differently.
[0049] The piezoelectric damping ring 300 includes a plurality of piezoelectric elements 304, each of which are coupled to the damping ring 302 at different circumferential locations about the inward facing portion 310 of the damping ring 302 at an outward facing portion 314 of the piezoelectric elements 304. It should be appreciated that any known technology may be used to couple the piezoelectric elements 304 to the damping ring 302. For example, in some embodiments, the piezoelectric elements 304 may be discretely bonded to the damping ring 302. Additionally or alternatively, in some embodiments, a thin metal spray coating may be applied to each of the piezoelectric elements 304 to protect the piezoelectric elements from adverse conditions (e.g., particulate matter) and provide an electrically conductive means to send and receive power. Additionally, each of the piezoelectric elements 304 may be made of any suitable material capable of performing the functions described herein, such as ceramic strips bonded to the damping ring 302, for example. Accordingly, in such an embodiment, the piezoelectric damping ring 300 may additionally dissipate heat.
[0050] As described previously, if one of the piezoelectric elements 304 of the piezoelectric damping ring 300 becomes excited by motion, mechanical energy may be received by that excited piezoelectric element 304. This may cause the piezoelectric damping ring 300 to vibrate at another part of the piezoelectric damping ring 300 due to electrical connections between different circumferential positions. The piezoelectric damping ring 300 may then slowly rotate relative to the blisk 112 or slowly rotate relative to a stationary vane, such as in a snake like motion. This relative movement may cause additional friction damping, creating heat, which can be dissipated at least partially, such as by creating mechanical friction between the piezoelectric damping ring 300 and the groove 206 of the disk 202. To do so, as also described previously, the mechanical energy received by the excited piezoelectric element 304 can be converted to electricity, which can then be transmitted to another of the piezoelectric elements 304 connected to the excited piezoelectric element 304 and dissipated at the other piezoelectric element 304.
[0051] The illustrative piezoelectric damping ring 300 includes sixteen piezoelectric elements 304 coupled to the damping ring 302. In alternative piezoelectric damping ring embodiments, additional and/or fewer piezoelectric elements 304 may be coupled to the damping ring 302. As shown, every other of the piezoelectric elements 304 is paired (i.e., connected) at an inward facing surface 316 via a wire 306 to another of the piezoelectric elements 304 at the inward facing surface 316 of that one of the piezoelectric elements 304. In such an embodiment as the illustrative embodiment of
[0052] To do so, one of the connected piezoelectric elements 304 may be excited by the electricity from another of the piezoelectric elements 304 that it has been connected to via the wiring 306. For example, as a result of micro-slip, mechanical energy at one of the piezoelectric elements 304 at one engine order can be converted to electrical energy and transmitted to another of the piezoelectric elements 304 at a different engine order via mechanical friction and dissipated through heat. In use, the electrical energy can be transferred from an active crossing (see, e.g., the active crossing 510 of
[0053] It should be appreciated that additional and/or alternative wiring methods may be used to support additional engine orders. For example, in alternative embodiments, the wiring 306 may connect to different ends of the piezoelectric elements 304 (e.g., positively and negatively charged portions of the piezoelectric elements 304) and/or the middle of the piezoelectric elements 304 as shown in
[0054] Accordingly, the wiring 306 running between of the piezoelectric elements 304 at different locations can facilitate the flow of electricity from one of the piezoelectric elements 304 to dissipate the energy through mechanical damping at another one of the piezoelectric elements 304 that is out of phase with the other of the piezoelectric elements 304. In other words,
[0055] mechanical energy may be extracted from a first piezoelectric element 304 at a first nodal diameter pattern, which can be used to excite the piezoelectric damping ring 300 into a second nodal diameter pattern. Accordingly, the second nodal diameter pattern of the ring may then dissipate energy through friction (i.e., generating heat). For example, if one of the piezoelectric elements 304 at a first position creates motion out of phase with the motion of a connected other of the piezoelectric elements 304 at a second position, transferring electricity converted from the mechanical energy can be used to cancel out vibration (e.g., via mechanical friction dissipated as heat).
[0056] It should be appreciated that, in some embodiments, more than one piezoelectric damping ring 300 may be included, either in the same groove 206 adjacent to another piezoelectric damping ring 300 or be located in another groove such that each of the piezoelectric damping rings 300 are axisymmetric around the central axis 114 (i.e., the engine centerline). For example, as shown in
[0057] It should be appreciated that, in some embodiments, one or more of the piezoelectric elements 304 may be connected across resistive elements to generate heat, or power a device, for example. In other words, one or more of the piezoelectric elements 304 can double as damping elements whose additional energy can be used to power other devices of the gas turbine engine 100.
[0058] Referring now to
[0059] As shown, Mode 4 and the seventh engine (i.e., 7EO) order crossing could energize a damping ring in the seventh nodal diameter. In such an embodiment, the piezoelectric elements 304 of the piezoelectric damping ring 300 may be wired to transmit the seventh engine order energy to another engine order that does not have any crossings in the running range of the engine. Accordingly, the seventh order energy can be converted to electricity and transmitted to another piezoelectric element 304 at a different nodal diameter, such that the electricity may be used to dampen vibration by inducing micro-slip between the piezoelectric damping ring 300 and the disk 202. In other words, the piezoelectric damping ring 300 can be excited by the resulting electricity into another nodal diameter with a crossing outside the running speed of the engine (e.g., the gas turbine engine 100) where micro-slip between the blisk and the piezoelectric damping ring would dissipate the energy (i.e., between the damping ring 302 of the piezoelectric damping ring 300 and the surface 210 of the disk 202).
[0060] A second blisk assembly 2000 in accordance with the present disclosure is shown in
[0061] The blisk 2112 illustratively includes a disk 2202, a plurality of blades 2204, and a platform 2205 that are integrated with one another as shown in
[0062] The disk 2202 illustratively includes a drive arm 2220, a cone shaft 2222, a support ring 2224, and a damper flange 2225 as shown in
[0063] The piezoelectric damping ring 2300 illustratively includes a damping ring 2302, piezoelectric elements 2304, and wires 2306 as shown in
[0064] In the illustrative embodiment, the damping ring 2302 is fastened to the damper flange 2225 by bolts along an inner portion of the damper ring 2302 as shown in
[0065] The piezoelectric elements 2304 are substantially similar to elements 304 and pass energy from one to another via wires 2306 as described herein. As described herein, the piezoelectric elements 2304 can dampen vibration in the blisk assembly 2000.
[0066] A third blisk assembly 3000 in accordance with the present disclosure is shown in
[0067] The blisk 3112 illustratively includes a disk 3202, a plurality of blades 3204, and a platform 3205 that are integrated with one another as shown in
[0068] The disk 3202 illustratively includes a drive arm 3220, a cone shaft 3222, a support ring 3224, and a damper flange 3225 as shown in
[0069] The piezoelectric damping ring 3300 illustratively includes a damping ring 3302, piezoelectric elements 3304, and wires as shown in
[0070] In the illustrative embodiment, the damping ring 3302 is fastened to the damper flange 3225 by bolts along an inner portion of the damper ring 3302 as shown in
[0071] The piezoelectric elements 3304 are substantially similar to elements 304 and pass energy from one to another via wires as described herein. As described herein, the piezoelectric elements 3304 can dampen vibration in the blisk assembly 3000.
[0072] A fourth blisk assembly 4000 in accordance with the present disclosure is shown in
[0073] The blisk 4112 illustratively includes a disk 4202, a plurality of blades 4204, and a platform 4205 that are integrated with one another as shown in
[0074] The disk 4202 illustratively includes a drive arm 4220, a cone shaft 4222, a support ring 4224, and a damper flange 4225 as shown in
[0075] The piezoelectric damping ring 4300 illustratively includes a damping ring 4302, piezoelectric elements 4304, and wires as shown in
[0076] In the illustrative embodiment, the damping ring 4302 is fastened to the damper flange 4225 by bolts along an inner portion of the damper ring 4302 as shown in
[0077] The piezoelectric elements 4304 are substantially similar to elements 304 and pass energy from one to another via wires as described herein. As described herein, the piezoelectric elements 4304 can dampen vibration in the blisk assembly 4000.
[0078] A fifth blisk assembly 5000 in accordance with the present disclosure is shown in
[0079] The blisk 5112 illustratively includes a disk 5202, a plurality of blades 5204, and a platform 5205 that are integrated with one another as shown in
[0080] The disk 5202 illustratively includes a drive arm 5220, a cone shaft 5222, a support ring 5224, and a damper flange 5225 as shown in
[0081] The piezoelectric damping ring 5300 illustratively includes a damping ring 5302, piezoelectric elements 5304, and wires as shown in
[0082] In the illustrative embodiment, the damping ring 5302 is fastened to the damper flange 5225 by bolts along an inner portion of the damper ring 5302 as shown in
[0083] The piezoelectric elements 5304 are substantially similar to elements 304 and pass energy from one to another via wires as described herein. As described herein, the piezoelectric elements 5304 can dampen vibration in the blisk assembly 5000.
[0084] A sixth blisk assembly 6000 in accordance with the present disclosure is shown in
[0085] The blisk 6112 illustratively includes a disk 6202, a plurality of blades 6204, and a platform 6205 that are integrated with one another as shown in
[0086] The disk 6202 illustratively includes a drive arm 6220, a cone shaft 6222, and a support ring 6224 as shown in
[0087] The piezoelectric damping ring 6300 illustratively includes a damping ring 6302, piezoelectric elements 6304, and wires as shown in
[0088] In the illustrative embodiment, the damping ring 6302 is fastened to the drive arm 6220 by bolts along an inner portion of the damper ring 6302 as shown in
[0089] The piezoelectric elements 6304 are substantially similar to elements 304 and pass energy from one to another via wires as described herein. As described herein, the piezoelectric elements 6304 can dampen vibration in the blisk assembly 6000.
[0090] While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.