DEVELOPING APPARATUS
20170308004 · 2017-10-26
Inventors
Cpc classification
International classification
Abstract
A developing apparatus is provided with a third communication port downstream of a first communication port of a partition wall. The third communication port is disposed at a position facing a return screw when viewed from a horizontal direction. A lower end of the third communication port is located above a lower end of the first communication port. Because the first communication port is practically enlarged to the return screw, the delivery of the developer from an agitating chamber to a developing chamber is not suppressed even if fluidity of the developer drops. Accordingly, the developer is hardly rotated with a developing sleeve. Still further, because a partition wall prevents the developer from entering the third communication port, the discharge of the developer is hardly suppressed. This arrangement makes it possible to reduce an occurrence of image defect caused by the delivery and discharge of the developer.
Claims
1. A developing apparatus, comprising: a developer bearing member configured to be rotatable; a first chamber configured to supply developer to the developer bearing member; a second chamber configured to collect the developer conveyed from the developer bearing member and to form a circulation path of the developer with the first chamber; a first wall dividing the first chamber from the second chamber and through which a first communication port for delivering the developer from the second chamber to the first chamber and a second communication port for delivering the developer from the first chamber to the second chamber are defined; a first screw disposed within the first chamber and conveying the developer in a first direction; a second screw disposed within the second chamber, comprising a first conveyance portion configured to convey the developer in a second direction opposite to the first direction and a return portion provided downstream of the first communication port in the second direction, the return portion being configured to convey the developer in the first direction; a discharge portion provided, in the second chamber, downstream of the return portion in the second direction to discharge the developer out of the second chamber; and a second wall through which a third communication port disposed upstream of the discharge portion in the second direction is defined to deliver the developer from the second chamber to the first chamber, the second wall facing at least a part of the return portion in an axial direction of the second screw such that a lower end of the third communication port is located above a lower end of the first communication port.
2. The developing apparatus according to claim 1, wherein the first and second screws are disposed such that a lower end of the second screw is located vertically higher than a lower end of the first screw and at least a part of the first screw overlaps with the second screw in a view from a horizontal direction.
3. The developing apparatus according to claim 1, further comprising a developing container including a third wall at a downstream end in the second direction of the second chamber and through which the discharge portion is defined.
4. The developing apparatus according to claim 1, wherein the second screw comprises a rotary shaft and a spiral blade formed around the rotary shaft, and wherein the discharge portion is defined such that a part of the rotary shaft around which no blade of the second screw is formed penetrates through the discharge portion and such that a gap is created around an outer circumference of the rotary shaft.
5. The developing apparatus according to claim 1, wherein the third communication port is defined such that a lower end of the third communication port is located between upper and lower ends of the discharge portion in a view from a horizontal direction.
6. The developing apparatus according to claim 1, wherein the lower end of the third communication port is located above a lower end of the return portion and below an upper end of the second screw.
7. The developing apparatus according to claim 1, wherein a length of the third communication port in the second direction is longer than a length of the return portion.
8. The developing apparatus according to claim 1, where the discharge portion is a first discharge port, wherein a second discharge port for discharging the developer out of the developing apparatus is located downstream of the first discharge port in the second direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DESCRIPTION OF THE EMBODIMENTS
[0016] A configuration of an image forming apparatus to which a developing apparatus of a present embodiment is applied will be described first with reference to
Image Forming Apparatus
[0017] In the image forming portion PY, a yellow toner image is formed on a photosensitive drum 10Y and is transferred onto the intermediate transfer belt 25. In the image forming portion PM, a magenta toner image is formed on a photosensitive drum 10M and is transferred onto the intermediate transfer belt 25. In the image forming portions PC and PK, cyan and black toner images are formed on photosensitive drums 10C and 10K, respectively, and are transferred onto the intermediate transfer belt 25. The four color toner images transferred onto the intermediate transfer belt 25 are conveyed to a secondary transfer portion (secondary transfer nip portion) T2 and are collectively secondarily transferred onto a recording material S, i.e., a sheet material such as a sheet of paper and an OHP sheet. The recording material S has been taken one by one out of a sheet feed cassette not illustrated and has been conveyed to the secondary transfer portion T2.
[0018] The image forming portions PY, PM, PC and PK are configured approximately in a same manner with each other except of that the colors of the toners are different as yellow, magenta, cyan and black. The configuration and operation of the respective image forming portions PY through PK will be described below while omitting Y, M, C, and K which are subscripts of reference numerals distinguishing the image forming portions PY, PM, PC and PK.
[0019] The image forming portion P includes an electrifying roller 21, an exposure unit 22, a developing apparatus 1, a transfer roller 23, and a drum cleaning unit 24 around the photosensitive drum 10 serving as an image bearing member. The photosensitive drum 10 is what a photosensitive layer is formed on an outer circumferential surface of an aluminum-made cylinder and rotates in a direction of an arrow R1 in
[0020] The electrifying roller 21 to which electrification potential is applied electrifies the photosensitive drum 10 with a homogeneous negative dark part potential by coming into contact with the photosensitive drum 10. The exposure unit 22 generates a laser beam, which is ON-OFF modulated according to a scan line image data in which a color separation image of each color is developed, from a light emitting element and scans the beam by a rotational mirror to draw an electrostatic image of the image on a surface of the electrified photosensitive drum 10. The developing apparatus 1 supplies toner to the photosensitive drum 10 to develop the electrostatic image as a toner image. The developing apparatus 1 will be detailed later (see
[0021] The transfer roller 23 is disposed so as to face the photosensitive drum 10 with the intermediate transfer belt 25 between them and forms a primary transfer portion (primary transfer nip portion) T1 of the toner image between the photosensitive drum 10 and the intermediate transfer belt 25. The toner image is primarily transferred from the photosensitive drum 10 onto the intermediate transfer belt 25 at the primary transfer portion T1 by a primary transfer voltage applied to the transfer roller 23 from a high voltage source not illustrated for example. That is, in response to the application of the primary transfer voltage whose electrification polarity is inverse to that of the toner to the transfer roller 23, the toner image on the photosensitive drum 10 is electrostatically attracted and transferred onto the intermediate transfer belt 25. The drum cleaning unit 24 rubs the photosensitive drum 10 with a cleaning blade to remove primary transfer residual toner slightly left on the photosensitive drum 10 after the primary transfer.
[0022] The intermediate transfer belt 25 is supported by being suspended around rollers such as a tension roller 26, a secondary transfer inner roller 27 and a driving roller 28 and is rotated in a direction of an arrow R2 in
[0023] The recording material S onto which the four color toner images have been transferred at the secondary transfer portion T2 is conveyed to a fixing unit 31. The fixing unit 31 melts and fixes the toner images onto the recording material S by pressure applied by a roller or a belt not illustrated and facing with each other and by heat applied in general from a heat source such as a heater not illustrated. The recording material S onto which the toner image has been fixed by the fixing unit 31 is discharged out of the image forming apparatus.
[0024] A toner replenishing unit 32 is configured to be able to replenish toner, i.e., more specifically replenishing toner, of an amount equivalent to an amount of toner consumed by the developing apparatus 1 in the image forming process to the developing apparatus 1.
Developing Apparatus
[0025] The developing apparatus 1 of the present embodiment will be described below with reference to
[0026] A two-component developer containing non-magnetic toner and magnetic carrier is stored in the developing container 2. That is, a two-component developing system is used as a developing system in the present embodiment, and the developer in which the non-magnetic toner of minus charging polarity is blended with the magnetic carrier of plus charging polarity is used. The non-magnetic toner is what a colorant, wax components and others are included in resin such as polyester and styrene acryl is pulverized by crushing or polymerization. The magnetic carrier is what a resin coating is applied to a surface layer of a core of a resin particle in which ferrite particle and magnetic powder are kneaded. Toner concentration within the developer in an initial condition, i.e., a rate (ratio) of weight of toner occupied in a total weight of the developer (referred to also as ‘TD ratio’), is 8% for example in the present embodiment.
[0027] A part of the developing container 2 facing the photosensitive drum 10 (see
[0028] The developing sleeve 3 rotates in the direction of the arrow R3 in
Developing Container
[0029] The developing container 2 includes a developing chamber 11 serving as a first chamber and an agitating chamber 12 serving as a second chamber and is provided with a partition wall 15 serving as a first partition wall dividing the developing chamber 11 from the agitating chamber 12. The partition wall 15 divides the developing chamber 11 from the agitating chamber 12 such that the partition wall 15 projects out of a bottom surface 2c within the developing container 2. The partition wall 15 extends in a rotation axial direction of the developing sleeve 3, and the developing and agitating chambers 11 and 12 are defined along the rotation axial direction of the developing sleeve 3. Then, according to the present embodiment, the developing chamber and agitating chambers 11 and 12 are disposed with a difference of level such that a bottom surface 12a of the agitating chamber 12 is located above a bottom surface 11a of the developing chamber 11 when viewed from a horizontal direction.
[0030] As illustrated in
[0031] As illustrated in
[0032] The developing sleeve 3, the developing screw 13 and the agitating screw 14 are configured to be linked and driven respectively by a gear train not illustrated and are also rotated respectively through an intermediary of gear train linked to a driving motor also not illustrated. The developer is circulated and conveyed as indicated by arrows in
[0033] The developing chamber 11 is configured to supply the developer to the developing sleeve 3, and the agitating chamber 12 is configured to collect the developer stripped from the developing sleeve 3. That is, while being conveyed by the developing screw 13, the developer within the developing chamber 11 is attracted to the developing sleeve 3 at the position of the draw-up magnetic pole N1 of the magnet roller 4. Meanwhile, the guide member 151 provided at the upper part of the partition wall 15 extends from the upper end of the partition wall 15 to be close to the developing sleeve 3 around the non-magnetic zone of the developing sleeve 3. Therefore, the developer stripped from the developing sleeve 3 at the stripping magnetic pole N3 is stored in the agitating chamber 12 without returning to the developing chamber 11. While collecting the developer, the agitating chamber 12 is configured to convey the collected developer by the agitating screw 14.
[0034] By the way, charge amount imparting ability, i.e., electrifying performance, to the toner of the carrier may drop as the image forming operation advances in the developing apparatus 1 developing an image by using the two-component developer. If it happens, the toner charging amount drops, and such image defect that a variation in density, toner scattering and image fogging may occur. Then, in order to recover the electrifying performance of the carrier, a control of refreshing the carrier (so-called ACR method) is made by replenishing agent from a toner replenishing unit 32 (see
Discharge Port
[0035] As illustrated in
[0036] Returning to
Return Screw
[0037] As illustrated in
[0038] In a case when a much amount of the developer reaches to a downstream end of the first conveyance portion 141 of the agitating screw 14 and a surface level of the developer reaches a level of the gap between the rotary shaft 14a, i.e., a rotary shaft portion, and the discharge port 20, the developer is discharged out of the gap. That is, a large amount of the developer conveyed by the first conveyance portion 141 toward the discharge port 20 is pushed back upstream, i.e., upstream in the second direction D2, by the return screw 19 and is delivered to the developing chamber 11 through the first communication port 16 without delivering through the discharge port 20. Meanwhile, the developer not pushed back by the return screw 19 moves from the discharge port 20 to a downstream side of the agitating chamber 12 corresponding to the surface level of the developer that becomes higher than a lower end of the discharge port 20. As illustrated in
[0039] The developing apparatus 1 of the present embodiment has a so-called function separated configuration in which the developing chamber 11 supplies the developer to the developing sleeve 3 and the agitating chamber 12 collects the developer from the developing sleeve 3. The developer on the developing sleeve 3 is collected across the longitudinal direction of the agitating chamber 12 in the function separated developing apparatus 1. Therefore, the developer is circulated through two paths of a first path through which the developer is conveyed from the developing chamber 11 to the agitating chamber 12 without delivering through the developing sleeve 3 and a second path through which the developer is conveyed from the developing sleeve 3 directly to the agitating chamber 12. Then, distribution of the amount of the developer is apt to become non-uniform within the developing container 2. The developer is apt to accumulate downstream in the agitating chamber 12, so that the surface level of the developer is apt to become high downstream.
[0040] As described above, if fluidity of the developer drops in a prior art developing apparatus, the developer is suppressed from being delivered from the agitating chamber 12 to the developing chamber 11. Then, the image defect such as density unevenness for example is apt to occur due to that the developer whose toner density is low is rotated together with the developing sleeve 3. Still further, because not enough amount of developer can be assured upstream in the developer conveyance direction of the developing screw 13 within the developing chamber 11, i.e., downstream in the developer conveyance direction of the agitating screw 14, the image defect caused by the coating failure described above may occur. Third communication port
[0041] Then, as illustrated in
[0042] As described above, the third communication port 18 improves the delivery of the developer from the agitating chamber 12 to the developing chamber 11. However, if the third communication port 18 is practically what the first communication port 16 is merely widened downstream as compared to a prior art one, most of the developer is delivered to the developing chamber 11 and the discharge of the developer from the discharge port 20 is suppressed. In order to avoid this case, according to the present embodiment, a lower end 18c of the third communication port 18 is defined above a lower end 16c of the first communication port 16 as illustrated in
[0043] That is, in the ACR type developing apparatus, an amount of the developer discharged out of the discharge port 20, i.e., a discharge amount, varies depending on the surface level of the developer. That is, the surface level of the developer in a vicinity of the discharge port 20 affects the discharge of the developer. For instance, if the surface level of the developer is always lower than the discharge port 20, extra developer is hardly discharged even if the developer is replenished. As a result, the developer within the developing container 2 increases unnecessarily and may leak out of the developing container 2 or may cause agglomerate which is one cause of the coating failure. Accordingly, the surface level of the developer must reach an adequate level with respect to the discharge port 20 in some cases in the vicinity of the discharge port 20. However, the surface level of the developer is rendered always to be lower than the discharge port 20 in the vicinity of the discharge port 20 just by widening the first communication port 16 by adding the third communication port 18 as described above.
[0044] Then, the lower end 18c of the third communication port 18 is defined above the lower end 16c of the first communication port 16. The third communication port 18 is formed of a partition wall 52 dividing the developing chamber 11 from the agitating chamber 12 in a range overlapping with the return portion 142 among the partition wall 15 (see
[0045] As described above, the developing apparatus 1 of the present embodiment is provided with the third communication port 18 downstream of the first communication port 16 of the partition wall 15. The third communication port 18 is disposed at the position facing the return screw 19 when viewed from the horizontal direction. That is, the first communication port 16 through which the developer is delivered from the agitating chamber 12 to the developing chamber 11 is practically enlarged by the third communication port 18 as compared to the prior art developing apparatus. Accordingly, even if fluidity of the developer drops, the developer is hardly rotated together with the developing sleeve 3 because the developer is not suppressed from being delivered from the agitating chamber 12 to the developing chamber 11. Still further, the lower end 18c of the third communication port 18 is defined above the lower end 16c of the first communication port 16 as described above. This arrangement hardly suppresses the discharge of the developer because the partition wall 52 prevents the developer from entering the third communication port 18 even if the first communication port 16 is practically enlarged to the return screw 19. Because the delivery of the developer from the agitating chamber 12 to the developing chamber 11 is thus adequately made without suppressing the discharge of the developer out of the discharge port 20, the occurrence of the image defect caused by the delivery and discharge of the developer can be reduced.
[0046] It is noted that while the first, second and third communication ports are defined through the partition wall 15 in the present embodiment, it is also possible to configure such that a wall through which first and second communication ports are defined is different from a wall through which a third communication port is defined.
Other Embodiment
[0047] It is noted that while the embodiment described above has been described based on the image forming apparatus 100 of the intermediate transfer type in which the toner images of the respective colors are primarily transferred from the photosensitive drums 10 of the respective colors onto the intermediate transfer belt 25 and then the composite toner images of the respective colors are collectively and secondarily transferred onto the recording material S, the present disclosure is not limited to such configuration. For instance, the image forming apparatus may be a direct transfer type in which toner images are directly transferred from the photosensitive drums onto a recording material carried and conveyed by a transfer material conveyance belt.
[0048] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
[0049] This application claims the benefit of Japanese Patent Application No. 2016-086443, filed on Apr. 22, 2016, which is hereby incorporated by reference herein in its entirety.