BEHIND CASING CEMENTING TOOL

Abstract

The invention relates to a cementing tool for use in oil and gas well decommissioning operations, in particular so called perforate, wash and cement procedures. The tool (1) is designed for running in a well on drill string and for jetting cement through previously formed perforations in the casing (10) to fill the outer annulus (9) with cement. The tool (1) has a cylindrical wall (3) which is formed from steel (11) and elastomeric (5) elements, whereby it is expandable between a first diameter in which it may be run down the well and a second, larger diameter deployed during cementing operations. (FIG. 2).

Claims

1. A cementing tool for use in oil and gas well decommissioning operations, the tool comprising: a. a generally cylindrical body with an interior void; b. at least one nozzle aperture formed in the body for passing cement from the interior void to an exterior of the body; c. the body, or a portion of it, having selectively adjustable outer diameter.

2. The cementing tool according to claim 1, wherein at least one nozzle aperture is formed in a portion of the body having the adjustable outer diameter.

3. The cementing tool according to claim 1, wherein the body or the adjustable portion thereof is designed to change its diameter in response to fluid pressure in the interior void.

4. The cementing tool according to claim 3, wherein the body or the adjustable portion thereof is designed to increase its diameter in response to a positive pressure difference between the interior void and the exterior of the body, and to reduce its diameter automatically in the absence of the positive pressure difference.

5. The cementing tool according to claim 1, wherein the body or the adjustable portion thereof comprises a plurality of rigid elements alternating with resiliently flexible elements around the circumference of the body.

6. The cementing tool according to claim 5, wherein the said at least one nozzle aperture is formed in one or more of the said rigid elements.

7. The cementing tool according to claim 1, wherein the body or the adjustable portion thereof has a predetermined maximum outer diameter beyond which it is not possible selectively to adjust the outer diameter.

8. The cementing tool according to claim 7, wherein the said maximum diameter is determined by inextensible, flexible elements extending between the rigid elements.

9. The cementing tool according to claim 1, adapted to be delivered into a well and supplied with cement using drillstring.

10. The cementing tool according to claim 1 comprising a surface-actuable mechanism for adjusting the outer diameter of the body or the adjustable portion thereof independently of fluid pressure within the interior void.

11. A method of cementing an annulus exterior to a perforated region of casing in an oil or gas well to be abandoned, the method comprising: a. delivering to the perforated region a cementing tool in a first configuration in which it has a first outer diameter; b. reconfiguring the tool to have a second, larger, outer diameter; c. delivering cement from the cementing tool through perforations in the casing and into the exterior annulus.

12. The method according to claim 11, wherein the reconfiguration of the tool is actuated by pressure of cement being supplied to the tool.

13. The method according to claim 11 wherein the second diameter is selected from about 0.1, 0.2, 0.25, 0.3, 0.4, 0.5, 0.6, 0.7 and 0.75 inches smaller than the drift diameter of the casing.

14. The method according to claim 11 wherein the first diameter is selected from about 1, 1.5, 2, 2.5, 3, 3.5, and 4.0 inches smaller than the drift diameter of the casing.

15. A method of cementing an annulus exterior to a perforated region of casing in an oil or gas well to be abandoned, the method comprising: a. delivering to the perforated region a cementing tool comprising: a generally cylindrical body with an interior void; at least one nozzle aperture formed in the body for passing cement from the interior void to an exterior of the body; the body, or a portion of it, having selectively adjustable outer diameter; b. increasing the outer diameter of the body or the adjustable portion thereof; c. delivering cement from the cementing tool through perforations in the casing and into the exterior annulus.

16. The method according to claim 15, wherein at least one nozzle aperture is formed in a portion of the body having the selectively adjustable outer diameter.

17. The method according to claim 15, wherein the body or the selectively adjustable portion thereof is designed to change its diameter in response to fluid pressure in the interior void.

18. The method according to claim 15, wherein the body or the selectively adjustable portion thereof is designed to increase its diameter in response to a positive pressure difference between the interior void and the exterior of the body, and to reduce its diameter automatically in the absence of the positive pressure difference.

19. The method according to claim 15, wherein the body or the selectively adjustable portion thereof comprises a plurality of rigid elements alternating with resiliently flexible elements around the circumference of the body.

20. The method according to claim 15, wherein the body or the selectively adjustable portion thereof has a first diameter and a second diameter, the first diameter selected from about 1, 1.5, 2, 2.5, 3, 3.5, and 4.0 inches smaller than the drift diameter of the casing and the second diameter is selected from about 0.1, 0.2, 0.25, 0.3, 0.4, 0.5, 0.6, 0.7 and 0.75 inches smaller than the drift diameter of the casing.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] A more complete understanding of the present invention and benefits thereof may be acquired by referring to the follow description taken in conjunction with the accompanying drawings in which:

[0025] FIG. 1 is a schematic longitudinal cross section of a cementing tool within a wellbore casing;

[0026] FIG. 2 is a view similar to FIG. 1 showing the cementing tool in an expanded state;

[0027] FIG. 3 is a schematic transverse cross section through the un-expanded cementing tool of FIG. 1, on an enlarged scale; and

[0028] FIG. 4 is a schematic transverse cross section through the expanded cementing tool of FIG. 2, on an enlarged scale.

DETAILED DESCRIPTION

[0029] Turning now to the detailed description of the preferred arrangement or arrangements of the present invention, it should be understood that the inventive features and concepts may be manifested in other arrangements and that the scope of the invention is not limited to the embodiments described or illustrated. The scope of the invention is intended only to be limited by the scope of the claims that follow.

[0030] Referring firstly to FIG. 1, a cementing tool 1 is shown in highly schematic form. The aspect ratio of the real tool would be considerably longer, but it is illustrated in this way for clarity. The tool 1 comprises in essence a hollow cylindrical shape with two apertures 4 in the cylindrical wall 3. These apertures 4 are lined with a wear resistant material to avoid them being worn away when cement is jetted through them—this is not shown in the drawing but is in itself conventional.

[0031] The tool 1 is attached to drill string 2 on which it would be run into a well. Beneath the tool 1 (distally with respect to the surface) is a valve 7 which may be operated by dropping a ball down the drill pipe. The casing 10 of the well is shown. The region of casing 10 shown in FIG. 1 has been prepared for abandonment by being perforated, and the perforations are shown at 8. Behind or outside the casing is an annulus indicated generally at 9; the outer boundary of the annulus would be the rock formation, though this is omitted in FIG. 1 for clarity. As is conventional and would be understood by the person of ordinary skill in this art, the purpose of the cementing tool is to jet cement into the annular region between the cement tool and the casing and then into the outer annulus 9 through the perforations 8 in the casing 10.

[0032] FIG. 1 shows a relatively large distance between the casing 10 and the cylindrical wall 3 of the tool 1. In this example the outer diameter of the tool is 5.5 inches (13.97 cm) and the inner diameter or, more strictly, the drift diameter of the casing is 8.5 inches (21.59 cm). At some point above the tool 1 (proximally with respect to the surface) there may be deformed regions of the casing 1, or other obstructions in the casing 1, which effectively reduce the drift and it is desirable to be able to run the cementing tool 1 past these obstructions. In some cases, there may be narrower concentric tubing or casing above (proximally of) the region to be cemented, through which the cementing tool must be passed.

[0033] Turning now to FIG. 2, this shows the same casing and tool as FIG. 1, but with the tool 1 in an expanded state. The diameter of the cylindrical wall 3 has been increased so as to reduce the size of the annular region between the tool and the casing. It has been found that this increases the energy of cement pulses in the annulus between the tool and casing and thereby increases the energy of cement pulses in the outer annulus 9. This results in the cement more efficiently displacing existing fluid in the outer annulus 9, resulting in better quality cement and cement bond to casing and formation.

[0034] Before delivering cement, the valve 7 distal of the tool is closed; cement being pumped down the drill string into the tool 1 increases the pressure within the tool, which has the effect of increasing the diameter of the tool as well as jetting the cement through the nozzles 4. The expandable structure of the cylindrical wall of the tool is described below. Annular shoulders 12 of elastomeric material above and below the expandable wall 3 connect it to the drill string 2, allowing for expansion of the cylindrical wall 3.

[0035] Referring now to FIG. 3, a transverse cross section of the cement tool 1 is shown, in its un-expanded state. The casing is not shown in this view. The cylindrical wall 3 of the tool 1 comprises steel elements 11 alternating with elastomeric elements 5. The steel and elastomer elements 11, 5 are securely fastened together by well-known vulcanization techniques. In FIG. 3, the elastomeric elements 5 are in a relaxed state. Steel wires 6 connect the steel elements 11 across the elastomeric elements 5. In FIG. 3, the steel wires 6 are slack. The nozzles 4 can be seen to be formed in two of the steel elements 11.

[0036] Turning now to FIG. 4, which is similar in most respects to FIG. 3, the tool 1 is shown in an expanded state. The elastomeric elements 5 are stretched such that the overall diameter of the tool is increased. The wires 6 extending across the elastomeric regions 5 limit the degree of expansion and thereby allow the tool to be designed to expand to a predetermined diameter when pressurized by cement. The circumferential tension to stretch the elastomeric elements 5 is provided by the pressurized cement being delivered through the tool and creating a pressure difference between the interior and exterior of the cylindrical wall 3.

[0037] It is believed to be important to determine the maximum outer diameter with reasonable accuracy. As detailed in the contemporaneous filing to this one, entitled “behind casing wash and cement”, the difference in size between casing drift diameter and cementing tool outer diameter can be significant. For the non-expandable tool described in that patent application, the range for this diameter difference is considered to be from 0.25 to 1.0 inches (0.64 to 2.54 cm). However, with an expandable tool, the risk of stuck pipe may be mitigated by the ability to reduce the tool diameter by reducing pressure, so a range of 0.1 to 0.75 inches (0.25 to 1.90 cm) of diameter difference may be preferred, with an optional range of perhaps 0.25 to 0.5 inches (0.64 to 1.27 cm).

[0038] The tool may be used in any size of casing but normally 9 ⅝ inch (24.45 cm), 7¾ inch (18.42 cm) or 10¾ inch (27.31 cm) outer diameter casings are used.

[0039] It should be understood that these diagrams are highly simplified. Steel and elastomer expandable downhole tools are available for different purposes, e.g. forming selectively activatable packing elements, and could be adapted for a downhole cementing tool.

[0040] In a modification, the elastomeric material may extend around the whole circumference, with steel members embedded in in a similar manner to a car tyre. Nozzle apertures would then be formed through both steel and elastomer. Other systems for expanding the tool also may be possible, such as a hydraulically actuated mechanism allowing the external diameter to be adjusted selectively from the surface in a continuous manner, rather than having two specific diameters and no other possible diameters.

[0041] Some or all of the outer profile of the tool may be of variable diameter. Ideally the region of the tool in which the nozzles are located has variable diameter. The remainder of the length of the tool may also have variable diameter, in particular the region above or proximal of the nozzles. CFD and practical work using designs of fixed diameter cementing tools with substantially the same diameter over their full length have shown that maximizing overall tool diameter is very effective. It is speculated that the region of tool above or proximal of the nozzles may form a choke, boosting the pressure and energy of the flow in the annulus between tool and casing. An expandable region of the tool above (proximally of) the cement nozzles may be provided. This expandable region could have a diameter slightly smaller than the drift diameter of the casing when deployed, whilst the region of the tool in which nozzles are located could have a fixed smaller diameter.

[0042] In closing, it should be noted that the discussion of any reference is not an admission that it is prior art to the present invention, especially any reference that may have a publication date after the priority date of this application. At the same time, each and every claim below is hereby incorporated into this detailed description or specification as additional embodiments of the present invention.

[0043] Although the systems and processes described herein have been described in detail, it should be understood that various changes, substitutions, and alterations can be made without departing from the spirit and scope of the invention as defined by the following claims. Those skilled in the art may be able to study the preferred embodiments and identify other ways to practice the invention that are not exactly as described herein. It is the intent of the inventors that variations and equivalents of the invention are within the scope of the claims while the description, abstract and drawings are not to be used to limit the scope of the invention. The invention is specifically intended to be as broad as the claims below and their equivalents.

REFERENCES

[0044] All of the references cited herein are expressly incorporated by reference. The discussion of any reference is not an admission that it is prior art to the present invention, especially any reference that may have a publication date after the priority date of this application. Incorporated references are listed again here for convenience: Ferg, T., et al “Novel Techniques to More Effective Plug and Abandonment Cementing Techniques”, Society of Petroleum Engineers Artic and Extreme Environments Conference, Moscow, 18-20 Oct. 2011 (SPE # 148640).

US2020/040707A1 (ConocoPhillips)