Pipe joint, air conditioner, method for producing connecting pipe, connecting pipe, and connection method
09797532 · 2017-10-24
Assignee
Inventors
Cpc classification
B21D39/04
PERFORMING OPERATIONS; TRANSPORTING
F16L19/0283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/0225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2500/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21D19/08
PERFORMING OPERATIONS; TRANSPORTING
F16L15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21D19/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pipe joint is connected with a connecting pipe, and includes a pipe joint body and a nut member. When the connecting pipe formed with a bead expanded in the radial direction is connected with this pipe joint, a male thread of the pipe joint body is engaged with a female thread of the nut member to hold the bead between a tapered face and a tapered face. In addition, the joined portion between the bead and the tapered face forms a first sealed portion, and a joined portion between the bead and the tapered face forms a second sealed portion. Still further, a tapered face of the pipe joint body is joined with the tapered face of the nut member to form a third sealed portion.
Claims
1. A pipe joint connected with a connecting pipe through which a fluid flows, the pipe joint comprising: a pipe joint body having an outer cylindrical surface with a male thread and a first insertion hole extending in an axial direction of the pipe joint body into which the connecting pipe is fitted, the first insertion hole including a first joining face joined with the connecting pipe having a shape matching an inverted truncated cone; and a nut member having an inner cylindrical surface with a female thread and a second insertion hole extending in the axial direction of the pipe joint into which the connecting pipe is fitted, the second insertion hole including a second joining face having a shape matching a truncated cone; and the connecting pipe having a bead expanded in a radial direction, the bead having first and second surfaces with shapes respectively matching the inverted truncated cone and truncated cone of the first joining face of the pipe joint body and the second joining face of the nut member, wherein the bead is held between the first joining face and the second joining face by threading the female thread of the nut member onto the male thread of the pipe joint body and tightening the nut member onto the pipe joint body, a joined portion between the first joining face and the first matching surface of the bead forms a first sealed portion that suppresses a leakage of the fluid, and a joined portion between the second joining face and the second matching surface of the bead forms a second sealed portion that suppresses a leakage of the fluid, and the pipe joint body has an end face extending parallel with the second joining face of the nut member in a cross-sectional view and a shape matching the truncated cone of the nut member, and the end face of the pipe joint body is joined with an outer part of the second joining face of the nut member to form a third sealed portion that suppresses a leakage of the fluid.
2. The pipe joint according to claim 1, wherein: the first joining face comprises an inclined face inclined relative to an axial direction of the pipe joint body; and an inclination angle of the first joining face is between 43 to 47 degrees.
3. The pipe joint according to claim 1, wherein: the second joining face comprises an inclined face inclined relative to an axial direction of the nut member; and an inclination angle of the second joining face is between 43 to 47 degrees.
4. An air conditioner comprising: a connecting pipe through which a coolant of a cooling cycle flows; and the pipe joint according to claim 1 and connected to the connecting pipe.
5. The air conditioner according to claim 4, wherein the coolant comprises R32 containing difluoromethane (CH.sub.2F.sub.2).
6. A pipe joint connected with a connecting pipe through which a fluid flows, the pipe joint comprising: a pipe joint body having an outer cylindrical surface with a male thread and a first insertion hole extending in an axial direction of the pipe joint body into which the connecting pipe is fitted, the first insertion hole including a first joining face joined with the connecting pipe having a shape matching an inverted truncated cone; and a nut member having an inner cylindrical surface with a female thread and a second insertion hole extending in the axial direction of the pipe joint into which the connecting pipe is fitted, the second insertion hole including a second joining face having a shape matching a truncated cone; and the connecting pipe having a bead expanded in a radial direction, the bead having first and second surfaces with shapes respectively matching the inverted truncated cone and truncated cone of the first joining face of the pipe joint body and the second joining face of the nut member, wherein the bead is held between the first joining face and the second joining face by threading the female thread of the nut member onto the male thread of the pipe joint body and tightening the nut member onto the pipe joint body, a joined portion between the first joining face and the first matching surface of the bead forms a first sealed portion that suppresses a leakage of the fluid, and a joined portion between the second joining face and the second matching surface of the bead forms a second sealed portion that suppresses a leakage of the fluid, and end face of the pipe joint body is joined with part of an inner circumference of the second insertion hole of the nut member to form a third sealed portion that suppresses a leakage of the fluid, wherein: either one of the first insertion hole of the pipe joint body or the second insertion hole of the nut member comprises a straight hole face parallel to an axis of the pipe joint body; and when the connecting pipe comprising the bead expanded in the radial direction and formed at an end of the connecting pipe is connected, the bead is held between the first joining face and the second joining face, and is expanded in the radial direction so as to be joined with the straight hole face to form a fourth sealed portion that suppresses a leakage of the fluid.
7. The pipe joint according to claim 6, wherein the straight hole face is formed near an opening of the first insertion hole of the pipe joint body.
8. A connecting pipe through which a fluid flows, the connecting pipe comprising: a connecting pipe body; a bead formed at an end of the connecting pipe body, the bead extending in the axial direction of the connecting pipe body and including a diameter-increasing portion extending in a radial direction of the connecting pipe body, a fixed diameter portion and a diameter-reducing portion narrowed in the radial direction from the fixed diameter portion; and an outer cylindrical surface of the bead including a first surface having an inverted truncated cone shape configured to match a corresponding first joining face of a pipe joint body and a second face having a truncated cone shape configured to match a corresponding second joining face of a nut member to be threaded onto the pipe joint body; wherein when the connecting pipe is connected with a pipe joint that includes the pipe joint body and the nut member, the pipe joint being formed with a male thread on an outer circumference and being formed with a first insertion hole into which the connecting pipe is fitted, and the nut member being formed with a female thread engaged with the male thread and being formed with a second insertion hole into which the connecting pipe is fitted, the bead is held between the first joining face of the pipe joint body and the second joining face of the nut member when the male thread of the pipe joint body is engaged with the female thread of the nut member, a joined portion between the bead and the first joining face forms a first sealed portion that suppresses a leakage of the fluid, and a joined portion between the bead and the second joining face forms a second sealed portion that suppresses a leakage of the fluid, and an end face of the pipe joint body is joined with a part of an inner circumference of the second insertion hole of the nut member to form a third sealed portion that suppresses a leakage of the fluid; and wherein when the connecting pipe is connected with the pipe joint that further comprises a straight hole face which is formed in either one of the first insertion hole of the pipe joint body or the second insertion hole of the nut member and which is parallel to an axis of the pipe joint body, the bead extends in the radial direction and is joined with the straight hole face to form a fourth sealed portion that suppresses a leakage of the fluid.
9. A connection method for a pipe joint with a connecting pipe, the pipe joint comprising: a pipe joint body having an outer cylindrical surface with a male thread and a first insertion hole extending in an axial direction of the pipe joint body into which the connecting pipe through which a fluid flows is fitted, the first insertion hole including a first joining face joined with the connecting pipe having a shape matching an inverted truncated cone; and a nut member having an inner cylindrical surface with a female thread and a second insertion hole extending in the axial direction of the pipe joint into which the connecting pipe is fitted, the second insertion hole including a second joining face having a shape matching a truncated cone, the connecting pipe comprising a bead expanded in a radial direction, the bead having first and second surfaces with shapes respectively matching the shapes of the first joining face of the pipe joint body and the second joining face of the nut member, wherein the pipe joint body has an end face extending parallel with the second joining face of the nut member in a cross-sectional view and a shape matching the truncated cone of the nut member, the method comprising: arranging the bead between the first joining face of the pipe joint member and the second joining face of the nut member; threading the female thread of the nut member onto the male thread of the pipe joint body and tightening the nut member onto the pipe joint body to hold the bead between the first joining face and the second joining face and forming a first sealed portion between the bead and the first joining face that suppresses a leakage of the fluid and a second sealed portion between the bead and the second joining face that suppresses a leakage of the fluid; joining the end face of the pipe joint body with an outer part the second joining face of the nut member and forming a third sealed portion that suppresses a leakage of the fluid.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
First Embodiment
(16) An explanation will be below given of a pipe joint 10 and an air conditioner 100 according to a first embodiment of the present disclosure with reference to
(17) The air conditioner 100 according to the first embodiment of the present disclosure is utilized to adjust a temperature inside a room subjected to air conditioning. As illustrated in
(18) The pipe joint 10 is applied to connect the connecting pipe 101 with a connection port 102a of the indoor equipment 102. As illustrated in
(19) The pipe joint body 20 is a substantially cylindrical member comprising a male thread 25 formed on an outer circumference. The pipe joint body 20 is formed of, for example, metal, such as stainless steel, steel, or an aluminum alloy, or, a resin. As illustrated in
(20) As illustrated in
(21) A tapered face 24 (third joining face) inclined relative to the Z-axis direction is formed at an end face of the pipe joint body 20. The tapered face 24 is formed in parallel with the tapered face 34 of the insertion hole 31 of the nut member 30, and is joined with the tapered face 34 of the nut member 30 when the male thread 25 of the pipe joint body 20 is engaged with the female thread 33 of the nut member 30. In the first embodiment, an inclination angle θ3 of the tapered face 24 is, for example, 45 degrees consistent with the inclination angle θ2 of the tapered face 34.
(22) The connecting pipe 101 illustrated in
(23) As illustrated in
(24) Next, an adapter 60 is fitted to the base pipe 110. The adapter 60 is a substantially cylindrical member formed with a flange 61, and is fitted from the −Z side of the base pipe 110. A surface of the flange 61 at the +Z side abuts the end of the base pipe 110 at the −Z side.
(25) Subsequently, as illustrated in
(26) As illustrated in
(27) Moreover, when the pipe joint body 20 is engaged with the nut member 30, the tapered face 34 of the insertion hole 31 of the nut member 30 is joined with the tapered face 24 of the end face of the pipe joint body 20. Hence, a sealed portion S3 (third sealed portion, metal seal) is formed. Therefore, the pipe joint 10 connected with the connecting pipe 101 is sealed at the four sealed portions (sealed portions S1, S2, S3, and S4).
(28) As explained above, according to this first embodiment, the bead 101a of the connecting pipe 101 is held between the tapered face 22 of the pipe joint body 20 and the tapered face 34 of the nut member 30, while at the same time, abuts the straight hole face 23. Accordingly, the sealed portions S1, S2, and S4 are formed. In addition, the tapered face 34 of the nut member 30 is joined with the tapered face 24 of the pipe joint body 20, thereby forming the sealed portion S3. Hence, it becomes possible to provide a pipe joint, an air conditioner, and a method for producing a connecting pipe to be joined with the pipe joint with an assurance of an excellent sealing performance.
(29) In this first embodiment, when a leakage route of the coolant is considered, as is clear from
(30) In contrast, according to conventional pipe joints that hold the flared portion of the pipe between the pipe joint body and the nut member, this structure employs only one sealed portion. Accordingly, when there is concavity and convexity like scratches in the sealed portion between the flared portion and the pipe joint body, the sealing performance of the pipe joint is deteriorated, resulting in a leakage of the coolant.
(31) According to the pipe joint 10 of this first embodiment, however, the four sealed portions S1 to S4 ensure the sealed condition, and thus even if there are concavity and convexity like scratches in any one of the sealed portion, the pipe joint 10 can appropriately prevent the coolant from leaking to the exterior of the pipe joint.
(32) Still further the pipe joint 10 of this first embodiment includes the pipe joint body 20 and the nut member 30. Hence, it is unnecessary to additionally use components like a front ferule and a back ferule to be disposed between the pipe joint body 20 and the nut member 30 in order to enhance the sealing performance. Therefore, an increase of the production costs due to the increase of the number of components can be avoided.
(33) The connecting pipe 101 connected with the pipe joint 10 of this first embodiment is formed using a conventional flaring tool (diameter enlarging jig) 50 with the adapter 60 being fitted with the base pipe 110. Hence, regardless of the proficiency of the flaring work by a user, the connecting pipe 101 easily formed with the bead 101a is easily obtainable. In addition, the variability of the work precision on the formed connecting pipe 101 can be reduced.
(34) As illustrated in
(35) The explanation was given of the first embodiment of the present disclosure, but the present disclosure is not limited to the aforementioned first embodiment.
(36) For example, according to the first embodiment, the explanation was given of an example case in which the tapered face 22 of the insertion hole 21 of the pipe joint body 20 has the inclination angle θ1 of 45 degrees. However, the present disclosure is not limited to this case, and the inclination angle θ1 may be other degrees than 45 degrees. However, from the standpoint of the easiness of a formation of the bead 101a of the connecting pipe 101, it is preferable that the inclination angle θ1 should be between 43 and 47 degrees, and further preferably, 45 degrees as indicated in this embodiment.
(37) In addition, according to the first embodiment, the explanation was given of an example case in which the tapered face 34 of the insertion hole 31 of the nut member 30 has the inclination angle θ2 of 45 degrees. However, the present disclosure is not limited to this case, and the inclination angle θ2 may be other degrees than 45 degrees. However, from the standpoint of the easiness of a formation of the bead 101a of the connecting pipe 101, it is preferable that the inclination angle θ2 should be between 43 and 47 degrees, and further preferably, 45 degrees as indicated in this embodiment.
(38) According to the first embodiment, the explanation was given of an example case in which the tapered face 24 formed at the end face of the pipe joint body 20 has the inclination angle θ3 of 45 degrees. The present disclosure is, however, not limited to this case, and the inclination angle θ3 may be other angles than 45 degrees. However, it is preferable that this inclination angle should be substantially equal to the inclination angle θ2 of the tapered face 34 of the insertion hole 31 of the nut member 30.
Second Embodiment
(39) As illustrated in
Third Embodiment
(40) According to the aforementioned first embodiment, the pipe joint body 20 has the straight hole face 23 that forms the sealed portion S4. The present disclosure is, however, not limited to this case, and like a pipe joint 10A illustrated in
Fourth Embodiment
(41) According to the first embodiment, the pipe joint body 20 has the straight hole face 23 that forms the sealed portion S4. However, the present disclosure is not limited to this case, and like a pipe joint 10B illustrated in
(42) According to the first to fourth embodiments, the explanation was given of an example case in which the coolant of the cooling cycle is R32 containing difluoromethane (CH.sub.2F.sub.2). The present disclosure is, however, not limited to this case, and the coolant may be HFO1234yf (hydro-floro-olefin) or may be a mixed coolant of R32 and HPO1234yf. R32 and HFO1234yf are utilized as an alternative for conventional coolants (for example, R22, and R410A) for the purpose of global warming suppression, but are burnable unlike the conventional coolants. According to the pipe joint 10 of the embodiments, as explained above, an excellent sealing performance is ensured. Hence, when a burnable alternative is utilized, the air conditioner 100 can be safely operated.
(43) According to the first to fourth embodiments, the pipe joint 10 is utilized for a connection between the connecting pipe 101 and the connection port 102a of the indoor equipment 102 of the air conditioner 100, but the present disclosure is not limited to this case. The pipe joint can be utilized for a connection between the connecting pipe 101 and the connection port of the outdoor equipment 103.
(44) According to the first to fourth embodiments, the pipe joint 10 is used for the connecting pipe 101 that feeds the coolant of the air conditioner 100, but the present disclosure is not limited to this case. The pipe joint is applicable to other pipes than the connecting pipe 101 of the air conditioner 100 as long as such pipes are to feed liquid or gas.
(45) The present disclosure permits various embodiments and modifications thereof without departing from the broadest scope and spirit of the present disclosure.
(46) The aforementioned embodiments are to explain the present disclosure, and are not to limit the scope and spirit of the present disclosure.
(47) This application is based on Japanese Patent Application No. 2012-84258 filed on Apr. 2, 2012, containing the specification, the claims, the drawings, and the abstract. The entire disclosure of this Japanese Patent Application is herein incorporated in this specification by reference.
INDUSTRIAL APPLICABILITY
(48) The pipe joint of the present disclosure is suitable for interconnecting connecting pipes of an air conditioner together. The air conditioner of the present disclosure is suitable for air-conditioning of an air-conditioning target. The method for producing a connecting pipe according to the present disclosure is suitable to produce the connecting pipe utilized for the air conditioner. The connection method of the present disclosure is suitable to connect the pipe joint of the air conditioner with the connecting pipe.
REFERENCE SIGNS LIST
(49) 10, 10A, 10B Pipe joint 20 Pipe joint body 21 Insertion hole (first insertion hole) 22 Tapered face (first joining face) 23 Straight hole face 24 Tapered face (third joining face) 25 Male thread 30 Nut member 31 Insertion hole (second insertion hole) 32 Holding face 33 Female thread 34 Tapered face (second joining face) 35 Straight hole face 36 Tapered face 50 Flaring tool 51 Flare dice 51a Through-hole 51b Tapered face 52 Flare cone 60 Adapter 61 Flange 100 Air conditioner 101 Connecting pipe 101a Bead 101b Connecting pipe body 101c Diameter-increasing portion 101d Diameter-reducing portion 102 Indoor equipment 102a Connection port 103 Outdoor equipment 104 Shut-off valve 110 Pipe member 201 Connecting pipe 201a Flared portion θ1, θ2, θ3, θ4 Inclination angle E1, E2 Leakage route S1, S2, S3, S4 Sealed portion