PORTABLE BARREL RACK

Abstract

The present invention relates to a portable barrel rack. The portable barrel rack allows for storage and transportation of multiple barrels with the weight of each barrel being supported by the rack. Racks have lower and upper rectangular frames of different construction, with posts therebetween, and with legs and matching contours so that racks can be stacked. Slats inserted into grooves can retain barrels contained within the racks.

Claims

1. A portable barrel rack, comprising: a. a lower rectangular frame having at least two lower side beams, each lower side beam having a top side, a bottom side, at least one interior side, a first end portion and an opposed second end portion, the lower rectangular frame further having at least two lower end beams, each lower end beam having a top side, a bottom side, a first end and an opposed second end; where the first end of a first lower end beam is attached to the first end portion of a first lower side beam on an interior side of the first lower side beam and the opposed second end of the first lower end beam is attached to the first end portion of a second lower side beam on an interior side of the second lower side beam, where the first end of a second lower end beam is attached to the opposed second end portion of the first lower side beam on the interior side of the first lower side beam and the opposed second end of the second lower end beam is attached to the opposed second end portion of the second lower side beam on the interior side of the second lower side beam, the lower side beams being in a parallel relationship and transverse to the lower end beams thereby forming the lower rectangular frame; b. a plurality of posts, each of the lower side beams having a first post attached thereto and extending upward from its top side at its first end portion and a second post attached thereto and extending upward from its top side at its opposed second end portion, the posts being in a parallel relationship and having the same length, each post having a post top end and a plurality of beam mounting areas along the sides of each post and adjacent to the post top end, each post having at least one interior side; c. an upper rectangular frame having at least two upper side beams, each upper side beam having a first end and an opposed second end, the upper rectangular frame further having at least two upper end beams, each upper end beam having a first end and an opposed second end; where the first end of a first upper side beam is attached to a first beam mounting area of the first post attached to the first lower side beam and the opposed second end of the first upper side beam is attached to a first beam mounting area of the second post attached to the first lower side beam; where the first end of a second upper side beam is attached to a first beam mounting area of the first post attached to the second lower side beam and the opposed second end of the upper side beam is attached to a first beam mounting area of the second post attached to the second lower side beam; where the first end of a first upper end beam is attached to a second beam mounting area of the first post attached to the first lower side beam and the opposed second end of the first upper end beam is attached to a second beam mounting area of the first post attached to the second lower side beam; and where the first end of a second upper end beam is attached to a second beam mounting area of the second post attached to the first lower side beam and the opposed second end of the second upper end beam is attached to a second beam mounting area of the second post attached to the second lower side beam thereby forming the upper rectangular frame; d. a plurality of dunnage rails, where a first dunnage rail is attached on an interior side of the first and second posts attached to the first lower side beam and where a second dunnage rail is attached on an interior side of the first and second posts attached to the second lower side beam, where the first and second dunnage rails are in a parallel relationship to each other and to the lower side beams and at a same first height thereabove, the first and second dunnage rails facing each other, and; e. where legs extend downward from the bottom sides of the two lower end beams and from the bottom sides of the two lower side beams underneath their portions where the posts are attached.

2. The portable barrel rack of claim 1, where the first posts each have a downward sloping groove therein located on the first posts at a location equally above the first height, the grooves having a removable slat therein, the slat extending between the first posts.

3. The portable barrel rack of claim 1, further having: a third dunnage rail attached on an interior side of the first and second posts attached to the first lower side beam and a fourth dunnage rail attached on an interior side of the first and second posts attached to the second lower side beam, where the third and fourth dunnage rails are in a parallel relationship to each other and to the lower side beams and at a same second height thereabove, the second height being greater than the first height, the third and fourth dunnage rails facing each other.

4. The portable barrel rack of claim 3, where the first posts each have a first downward sloping groove therein located on the first posts at a location equally above the first height and below the second height; and where the first posts each have a second downward sloping groove therein located on the first posts at a location above the second height, the first and second grooves each having a removable slat therein, the slats extending between the first posts.

5. The portable barrel rack of claim 1, further having a first contoured piece across the top of the first posts and the first upper end beam and a second contoured piece across the top of the second posts and the second upper end beam, the contoured pieces each having a recess therein sized to receive a portion of the legs of a second portable barrel rack stacked atop the portable barrel rack.

6. The portable barrel rack of claim 3, where the interior sides of the first and second posts where the first, second, third, and fourth dunnage rails are to be attached each have a recessed portion so that the corresponding dunnage rail is recessed therein.

7. The portable barrel rack of claim 1, further having: a third dunnage rail attached on an interior side of the first and second posts attached to the first lower side beam and a fourth dunnage rail attached on an interior side of the first and second posts attached to the second lower side beam, where the third and fourth dunnage rails are in a parallel relationship to each other and to the lower side beams and at a same second height thereabove, the second height being greater than the first height, the third and fourth dunnage rails facing each other; where the first posts each have a first downward sloping groove therein located on the first posts at a location equally above the first height and below the second height; and where the first posts each have a second downward sloping groove therein located on the first posts at a location above the second height, the first and second grooves each having a removable slat therein, the slats extending between the first posts; and a first contoured piece across the top of the first posts and the first upper end beam and a second contoured piece across the top of the second posts and the second upper end beam, the contoured pieces each having a recess therein sized to receive a portion of the legs of a second portable barrel rack stacked atop the portable barrel rack.

8. The portable barrel rack of claim 1, where an X-brace is secured between at least one of the area between the lower side beams and the lower end beams; the open area between the second lower side beam and its upward extending first and second posts and the second upper side beam; the open area between the first lower side beam and its upward extending first and second posts and the first upper side beam; or the open area between second lower end beam and the second upper end beam and the second posts therebetween.

9. The portable barrel rack of claim 1, where the attachments of the side beams, end beams, and posts is accomplished by tongue and groove attachments.

10. The portable barrel rack of claim 1, where each of the legs is a single piece, a first leg extending below and parallel to the first lower end beam and a second leg extending below and parallel to the second lower end beam.

11. A portable barrel rack, comprising: a. a lower rectangular frame having at least three lower side beams, each lower side beam having a top side, a bottom side, at least one interior side, a first end portion and an opposed second end portion, the lower rectangular frame further having at least four lower end beams, each lower end beam having a top side, a bottom side, a first end and an opposed second end; where the first end of a first lower end beam is attached to the first end portion of a first lower side beam on an interior side of the first lower side beam and the opposed second end of the first lower end beam is attached to the first end portion of a second lower side beam on a first interior side of the second lower side beam, where the first end of a second lower end beam is attached to the opposed second end portion of the first lower side beam on the interior side of the first lower side beam and the opposed second end of the second lower end beam is attached to the opposed second end portion of the second lower side beam on the first interior side of the second lower side beam, where the first end of a third lower end beam is attached to the first end portion of the second lower side beam on a second interior side of the second lower side beam and the opposed second end of the third lower end beam is attached to the first end portion of a third lower side beam on a first interior side of the third lower side beam, where the first end of a fourth lower end beam is attached to the opposed second end portion of the second lower side beam on the second interior side of the second lower side beam and the opposed second end of the fourth lower end beam is attached to the opposed second end portion of the third lower side beam on the interior side of the third lower side beam, the lower side beams being in a parallel relationship and transverse to the lower end beams thereby forming the lower rectangular frame; b. a plurality of posts, each of the lower side beams having a first post attached thereto and extending upward from its top side at its first end portion and a second post attached thereto and extending upward from its top side at its opposed second end portion, the posts being in a parallel relationship and having the same length, each post having a post top end and a plurality of beam mounting areas along the sides of each post and adjacent to the post top end, each post having at least one interior side; c. an upper rectangular frame having at least three upper side beams, each upper side beam having a first end and an opposed second end, the upper rectangular frame further having at least four upper end beams, each upper end beam having a first end and an opposed second end; where the first end of a first upper side beam is attached to a first beam mounting area of the first post attached to the first lower side beam and the opposed second end of the first upper side beam is attached to a first beam mounting area of the second post attached to the first lower side beam; where the first end of a second upper side beam is attached to a first beam mounting area of the first post attached to the second lower side beam and the opposed second end of the upper side beam is attached to a first beam mounting area of the second post attached to the second lower side beam; where the first end of a third upper side beam is attached to a first beam mounting area of the first post attached to the second lower side beam and the opposed second end of the upper side beam is attached to a first beam mounting area of the second post attached to the second lower side beam; where the first end of a first upper end beam is attached to a second beam mounting area of the first post attached to the first lower side beam and the opposed second end of the first upper end beam is attached to a second beam mounting area of the first post attached to the second lower side beam; and where the first end of a second upper end beam is attached to a second beam mounting area of the second post attached to the first lower side beam and the opposed second end of the second upper end beam is attached to a second beam mounting area of the second post attached to the second lower side beam thereby forming the upper rectangular frame; where the first end of a third upper end beam is attached to a third beam mounting area of the first post attached to the second lower side beam and the opposed second end of the third upper end beam is attached to a second beam mounting area of the first post attached to the third lower side beam; and where the first end of a fourth upper end beam is attached to a third beam mounting area of the second post attached to the second lower side beam and the opposed second end of the fourth upper end beam is attached to a second beam mounting area of the second post attached to the second lower side beam thereby forming the upper rectangular frame; d. a plurality of dunnage rails, where a first dunnage rail is attached on an interior side of the first and second posts attached to the first lower side beam and where a second dunnage rail is attached on a first interior side of the first and second posts attached to the second lower side beam, the first and second dunnage rails facing each other; where a third dunnage rail is attached on an interior side of the first and second posts attached to the third lower side beam and where a fourth dunnage rail is attached on a second interior side of the first and second posts attached to the second lower side beam, the third and fourth dunnage rails facing each other; where the first, second, third, and fourth dunnage rails are in a parallel relationship to each other and to the lower side beams and at a same first height thereabove, and; e. where legs extend downward from the bottom sides of the two lower end beams and from the bottom sides of the two lower side beams underneath their portions where the posts are attached.

12. The portable barrel rack of claim 11, where the first posts each have at least one downward sloping groove therein located on the first posts at a location equally above the first height, the grooves in the first posts attached to the first and second lower side beams having a first removable slat therein, the slat extending between these first posts, the grooves in the first posts attached to the second and third lower side beams having a second removable slat therein, the slat extending between these first posts.

13. The portable barrel rack of claim 11, further having: a fifth dunnage rail attached on the interior side of the first and second posts attached to the first lower side beam and a sixth dunnage rail attached on the first interior side of the first and second posts attached to the second lower side beam, the fifth and sixth dunnage rails facing each other; a seventh dunnage rail attached on an interior side of the first and second posts attached to the third lower side beam and an eighth dunnage rail attached on the second interior side of the first and second posts attached to the second lower side beam, the seventh and eighth dunnage rails facing each other; where all the dunnage rails are in a parallel relationship to each other and to the lower side beams; and where the fifth, sixth, seventh, and eighth dunnage rails are at a same second height above their respective lower side beams, the second height being greater than the first height.

14. The portable barrel rack of claim 13, where the first posts each have at least one first downward sloping groove therein located on the first posts at a location equally above the first height and below the second height; and where the first posts each have at least one second downward sloping groove therein located on the first posts at a location above the second height, the grooves between the first and second heights in the first posts attached to the first and second lower side beams have a first removable slat therein, the slat extending between these first posts, the grooves in the first posts attached to the second and third lower side beams having a second removable slat therein, the slat extending between these first posts; the grooves above the second height in the first posts attached to the first and second lower side beams have a third removable slat therein, the slat extending between these first posts, the grooves in the first posts attached to the second and third lower side beams having a fourth removable slat therein, the slat extending between these first posts.

15. The portable barrel rack of claim 11, further having a first contoured piece across the top of the first posts and the first and third upper end beams and a second contoured piece across the top of the second posts and the second and fourth upper end beams, the contoured pieces each having a recess therein sized to receive a portion of the legs of a second portable barrel rack stacked atop the portable barrel rack.

16. The portable barrel rack of claim 13, where the interior sides of the first and second posts where the first, second, third, fourth, fifth, sixth, seventh, and eighth dunnage rails are to be attached each have a recessed portion so that the corresponding dunnage rail is recessed therein.

17. The portable barrel rack of claim 11, further having: a fifth dunnage rail attached on the interior side of the first and second posts attached to the first lower side beam and a sixth dunnage rail attached on the first interior side of the first and second posts attached to the second lower side beam, the fifth and sixth dunnage rails facing each other; a seventh dunnage rail attached on an interior side of the first and second posts attached to the third lower side beam and an eighth dunnage rail attached on the second interior side of the first and second posts attached to the second lower side beam, the seventh and eighth dunnage rails facing each other; where all the dunnage rails are in a parallel relationship to each other and to the lower side beams; and where the fifth, sixth, seventh, and eighth dunnage rails are at a same second height above their respective lower side beams, the second height being greater than the first height; where the first posts each have at least one first downward sloping groove therein located on the first posts at a location equally above the first height and below the second height; and where the first posts each have at least one second downward sloping groove therein located on the first posts at a location above the second height, the grooves between the first and second heights in the first posts attached to the first and second lower side beams have a first removable slat therein, the slat extending between these first posts, the grooves in the first posts attached to the second and third lower side beams having a second removable slat therein, the slat extending between these first posts; the grooves above the second height in the first posts attached to the first and second lower side beams have a third removable slat therein, the slat extending between these first posts, the grooves in the first posts attached to the second and third lower side beams having a fourth removable slat therein, the slat extending between these first posts; and a first contoured piece across the top of the first posts and the first and third upper end beams and a second contoured piece across the top of the second posts and the second and fourth upper end beams, the contoured pieces each having a recess therein sized to receive a portion of the legs of a second portable barrel rack stacked atop the portable barrel rack.

18. The portable barrel rack of claim 11, where an X-brace is secured between at least one of the areas between two lower side beams and two lower end beams; the open area between the third lower side beam and its upward extending first and second posts and the third upper side beam; or the open areas between second or fourth lower end beam and the second or fourth upper end beam and the second posts therebetween.

19. The portable barrel rack of claim 11, where the attachments of the side beams, end beams, and posts is accomplished by tongue and groove attachments.

20. The portable barrel rack of claim 11, where each of the legs is a single piece, a first leg extending below and parallel to the first lower end beam and a second leg extending below and parallel to the second lower end beam.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Some of the figures shown herein may include dimensions or may have been created from scaled drawings. However, such dimensions, or the relative scaling within a figure, are by way of example only, and are not to be construed as limiting the scope of this invention.

[0022] FIG. 1A is a perspective drawing of a first embodiment of a portable barrel rack.

[0023] FIG. 1B is a cross-sectional top plan view of the first embodiment along lines BB-BB of FIG. 1A.

[0024] FIG. 1C is a top view of the upper rectangular frame of the first embodiment with the contour omitted for clarity.

[0025] FIG. 1D is a cross-sectional end view of the first embodiment along lines DD-DD of FIG. 1A.

[0026] FIG. 1E is a cross-sectional end view of the first embodiment along lines EE-EE of FIG. 1A.

[0027] FIG. 1F is a cross-sectional side view of the first embodiment along lines FF-FF of FIG. 1A.

[0028] FIG. 2A is a perspective view of a second embodiment of a portable barrel rack.

[0029] FIG. 2B is a cross-sectional top plan view of the second embodiment along lines BB-BB of FIG. 2A.

[0030] FIG. 2C is a top view of the upper rectangular frame of the second embodiment with the contour omitted for clarity.

[0031] FIG. 2D is a cross-sectional end view of the second embodiment along lines DD-DD of FIG. 2A.

[0032] FIG. 2E is a cross-sectional end view of the second embodiment along lines EE-EE of FIG. 2A.

[0033] FIG. 2F is a cross-sectional side view of the second embodiment along lines FF-FF of FIG. 2A.

DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS

[0034] For the purposes of promoting an understanding of the principles of the invention disclosed herein, reference will now be made to one or more embodiments, which may or may not be illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended; any alterations and further modifications of the described or illustrated embodiments, and any further applications of the principles of the disclosure as illustrated herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. At least one embodiment of the disclosure is shown in great detail, although it will be apparent to those skilled in the relevant art that some features or some combinations of features may not be shown for the sake of clarity.

[0035] Any reference to “invention” within this document is a reference to an embodiment of a family of inventions, with no single embodiment including features that are necessarily included in all embodiments, unless otherwise stated. Furthermore, although there may be references to benefits or advantages provided by some embodiments, other embodiments may not include those same benefits or advantages, or may include different benefits or advantages. Any benefits or advantages described herein are not to be construed as limiting to any of the claims.

[0036] Specific quantities (spatial dimensions, temperatures, pressures, times, force, resistance, current, voltage, concentrations, wavelengths, frequencies, heat transfer coefficients, dimensionless parameters, etc.) may be used explicitly or implicitly herein; such specific quantities are presented as examples only and are approximate values unless otherwise indicated. Discussions pertaining to specific compositions of matter, if present, are presented as examples only and do not limit the applicability of other compositions of matter, especially other compositions of matter with similar properties, unless otherwise indicated.

[0037] Embodiments of the present invention include a portable barrel rack 10. Referring to FIGS. 1A-1F, a first embodiment of a portable barrel rack 10 includes two spaced apart lower side beams 12 extending substantially parallel to each other, and two spaced apart lower end beams 14 extending substantially parallel to each other and extending substantially perpendicular to the lower side beams 12. As most easily seen in FIG. 1B, the ends of the lower end beams 14 abut the lower side beams 12 to form a lower rectangular frame 16 having four corners 18.

[0038] Four posts 20, designated A, B, C, and D, each include at least one side 22, a bottom end 24, and a top end 26, and extend substantially vertically upwards from the corners 18 of the lower rectangular frame 16. In some embodiments, the bottom ends 24 engage the lower side beams 12 via a tongue and groove joint, as shown in FIGS. 1A, 1B, and 1D-1F, or other mechanical engagement.

[0039] As most easily seen in FIG. 1B, two spaced apart upper side beams 28 extend substantially parallel to each other between the top ends 26 of posts A and C and between the top ends 26 of posts B and D. Two upper end beams 30 extend between the top ends 26 of posts A and B and between the top ends 26 of posts C and D. The upper end beams 30 extend substantially parallel to each other and substantially perpendicular to the upper side beams 28, such that the top ends 26 of the posts 20, the upper side beams 28 and upper end beams 30 collectively form an upper rectangular frame 32. In some embodiments, the ends of the upper side beams 28 and the ends of the upper end beams 30 engage the top ends 26 of their respective posts 20 via a tongue and groove joint, as most easily seen in FIG. 1C, or other means of mechanical engagement. As shown in FIG. 1A, the upper rectangular frame 32 is spaced apart from the lower rectangular frame 16 by the posts 20. The spacing between posts A and C is greater than the spacing between posts A and B. Correspondingly, the side beams 12, 28 are longer than the end beams 14, 30. The various beams and posts may be attached by bolts, screws, nails, adhesives, or other means or combination of means as commonly known in the art.

[0040] As most readily seen in FIGS. 1A, 1C and 1D, a barrel aisle 34 is defined between posts A and B and between posts C and D. Post A is connected to post C and post B is connected to post D by upper and lower side beams 12, 28 and also by horizontal beams configured to support barrels, generally referred to in the industry as dunnage 36. As shown in FIGS. 1C and 1D, dunnage 36 is affixed to the sides 22 of the posts 20 defining the barrel aisle 34 and is configured to support barrels between posts A and B and between posts C and D. In the depicted embodiment, lengths of dunnage 36 extend between posts A and B and between posts C and D at a first height 38. Additional lengths of dunnage 36 extend between posts A and B and between posts C and D at a second height 40, creating a first row 42 for supporting barrels at the first height 38 and a second row 44 for supporting barrels at the second height 40, above the first row 42. In some embodiments, the dunnage 36 is tapered on its top surface to substantially match the taper of barrels that will be rolled along and supported by the dunnage 36. In certain embodiments (not shown) the dunnage is tapered on both its top and bottom surfaces to substantially match the taper of barrels such that, in the event of damage to the top surface, the dunnage may be removed from the posts, rotated upside down, and reattached to the posts, using the undamaged bottom surface as the top surface in this new orientation.

[0041] In some embodiments, holes are pre-drilled in posts at the first height 38 and the second height 40. A ¼″ deep recess 46 is formed in each post to receive a portion of the dunnage 36. The dunnage 36 is predrilled to match locations of the spaced apart posts 20. The dunnage 36 is then inserted into the respective recesses 46, aligning the predrilled holes in the dunnage 36 with the pre-drilled holes in the posts 20, and bolts are inserted through the posts 20 and dunnage 36 to fasten them together.

[0042] In some embodiments, the portable barrel rack 10 further includes a pair of horizontally extending beams, referred to as legs 48 positioned below the lower rectangular frame 16 and extending parallel to the lower end beams 14. The legs 48 serve to space the lower rectangular frame 16 above the floor, ground, or other supporting surface so that the forks of a forklift may be inserted beneath the lower rectangular frame 16 and the forklift may lift the entire portable barrel rack 10.

[0043] In some embodiments, the upper surface of the upper rectangular frame 32 includes contours 50 extending parallel to the upper end beams 30. The contours 50 may be formed into the upper rectangular frame 32 or may be a separate piece attached to the upper rectangular frame 32. The contours 50 are shaped to receive the bottoms 52 of the legs 48. In the depicted embodiment, the bottoms 52 of the legs 48 have a male profile and the contours 50 have a corresponding female profile shaped to receive the bottoms 52 of the legs 48. In use, one portable barrel rack 10 may be stacked atop another portable barrel rack 10, the contours 50 of the lower rack receiving the bottoms 52 of the legs 48 of the upper rack to mechanically engage the racks together and prevent lateral movement of the upper rack.

[0044] In some embodiments, the portable barrel rack 10 includes one or more X-shaped cross braces to provide additional structural support and stability. As shown in FIGS. 1A and 1B, the depicted first embodiment includes a first cross brace 54 extending between the spaced apart lower side beams 12, providing structural support to the lower rectangular frame 16. As shown in FIGS. 1A and 1D, a second cross brace 56 extends between the spaced posts C and D. As shown in FIGS. 1A and 1F, a third cross brace 58 extends between spaced posts B and D. In this embodiment, each of the first cross brace 54, second cross brace 56, and third cross brace 58 are each aligned on a plane perpendicular to the other two cross braces.

[0045] The depicted first embodiment of a portable barrel rack 10 includes a loading end 60, that being the end defined by posts A and B. Barrels arranged on their sides are loaded into each row 42, 44 of the portable barrel rack 10 at the loading end 60, and are supported by the dunnage 36. As shown in FIGS. 1A and 1D, the second cross brace 56 extending between posts C and D prevents barrels from rolling out of the end opposite the loading end 60. In the depicted embodiment, a louver-style system is used to prevent barrels from rolling out of the loading end 60. The sides 22 of posts A and B defining the barrel aisle 34 each include two grooves 62 extending diagonally downward, one vertically aligned with the first row 42 and one vertically aligned with the second row 44. Once barrels are loaded into the portable barrel rack 10, a slat 64 extending between posts A and B is removably inserted into the grooves 62 aligned with the first row 42 and another slat 64 extending between posts A and B is removably inserted into the grooves 62 aligned with the second row 44, preventing barrels in each row from rolling out of the loading end. Preferably, the barrels snugly fit between the slats 64 and the second cross brace 56 to prevent the barrels from rolling along the dunnage 36 during transportation of the rack 10. Optionally, a spacer (not shown) may be inserted between the second cross brace 56 and the barrels to ensure a snug fit. In other embodiments, the grooves 62 and slats 64 may be omitted and other means known in the art, such as ropes, chains, gates, etc., may be used to prevent barrels from rolling out of the loading end 60.

[0046] The dimensions of the first embodiment of the portable barrel rack 10 may vary to accommodate different sizes of barrels, different numbers of barrels in each row, and different numbers of rows (i.e., only a first row, a first and second row as depicted, or additional rows). In an embodiment designed to receive two rows of bourbon barrels, each row having three barrels, the rack is 6′ 10½″ high, 7′ 1¾″ long, and 3′ 9″ wide. In this embodiment, the dunnage is 4⅜″ wide×5″ high×7′ 1¾″ long, and is attached to the posts at a first height of 11¼″ and a second height of 3′ 11,″ as measured from the bottom of the leg. In another embodiment designed to receive two rows of Bordeaux barrels, each row having three barrels, the rack is 7′ 3¼″ high, 7′ 11¾″ long, and 3′ 11″ wide. In this embodiment, the dunnage is 4⅜″ wide×5″ high×7′ 11¾″ long, and is attached to the posts at a first height of 11¼″ and a second height of 4′ 2½,″ as measured from the bottom of the leg. In another embodiment designed to receive two rows of Burgundy barrels, each row having three barrels, the rack is 7′ 3¼″ high, 7′ 11¾″ long, and 3′ 11″ wide. In this embodiment, the dunnage remains 4⅜″ wide×5″ high×7′ 11¾″ long, but a 1″ spacer is included between the dunnage and the posts to account for the shorter end-to-end height of a Burgundy barrel. The dunnage is attached to the posts at a first height of 11¼″ and a second height of 4′ 2½″, as measured from the bottom of the leg.

[0047] Referring now to FIGS. 2A-2F, a second embodiment of a portable barrel rack 110 includes three spaced apart lower side beams 112 extending substantially parallel to each other, and four spaced apart lower end beams 114 extending substantially parallel to each other and extending substantially perpendicular to the lower side beams 112. As most easily seen in FIG. 2B, the ends of the lower end beams 112 abut the lower side beams 114 to form a lower rectangular frame 116 having four corners 118.

[0048] Six posts 120, designated A, B, C, D, E, and F each include at least one side 122, a bottom end 124 and a top end 126, and extend substantially vertically upwards from the corners 118 of the lower rectangular frame 116. In some embodiments, the bottom ends 124 engage the lower side beams 112 via a tongue and groove joint, as shown in FIGS. 2A, 2B, and 2D-2F, or other mechanical engagement.

[0049] As most easily seen in FIG. 2C, three spaced apart upper side beams 128 extend substantially parallel to each other between the top ends 126 of posts A and C, between the top ends 126 of posts E and F, and between the top ends 126 of posts B and D. Four upper end beams 130 extend between the top ends of posts A and E, E and B, C and F, and F and D, respectively. The upper end beams 130 extend substantially parallel to each other and substantially perpendicular to the upper side beams 128, such that the top ends 126 of the posts 120, the upper side beams 128 and upper end beams 130 collectively form an upper rectangular frame 132. In some embodiments, the ends of the upper side beams 128 and the ends of the upper end beams 130 engage the top ends 126 of their respective posts 120 via a tongue and groove joint, as most easily seen in FIG. 2C, or other means of mechanical engagement. As shown in FIG. 2E, the upper rectangular frame 132 is spaced apart from the lower rectangular frame 116 by the posts 120. In the depicted second embodiment, the side beams 112, 128 are longer than the end beams 114, 130. The various beams and posts may be attached by bolts, screws, nails, adhesives, or other means or combination of means as commonly known in the art.

[0050] As most readily seen in FIGS. 2D and 2E, a first barrel aisle 134 is defined between posts A and E and between posts C and F. A second barrel aisle 135 is defined between posts E and B and between posts F and D. Post A is connected to post C, post E is connected to post F, and post B is connected to post D by upper and lower side beams 112, 128 and also by dunnage 136. As shown in FIGS. 2D and 2E, dunnage is affixed to the sides 122 of the posts 120 defining the barrel aisles 134, 135 and is configured to support barrels between posts 120. In the depicted embodiment, lengths of dunnage 136 extend between posts A and B, between posts E and F, and between posts C and D at a first height 138. Additional lengths of dunnage 136 extend between posts A and B, between posts E and F, and between posts C and D at a second height 140, allowing for two first rows 142 (one row per barrel aisle) for supporting barrels at the first height 138 and two second rows 144 (one row per barrel aisle) for supporting barrels at the second height 140, above the first rows 142. In some embodiments, the dunnage 136 is tapered on its top surface to substantially match the taper of barrels that will be rolled along and supported by the dunnage 136. In certain embodiments (not shown) the dunnage is tapered on both its top and bottom surfaces to substantially match the taper of barrels such that, in the event of damage to the top surface, the dunnage may be removed from the posts, rotated upside down, and reattached to the posts, using the undamaged bottom surface as the top surface in this new orientation.

[0051] In some embodiments, holes are pre-drilled in posts 120 at the first height 138 and the second height 140. A ¼″ deep recess 146 is formed in each post to receive a portion of the dunnage 136. The dunnage 136 is predrilled to match locations of the spaced apart posts 120. The dunnage 136 is then inserted into the respective recesses 146, aligning the predrilled holes in the dunnage 136 with the pre-drilled holes in the posts 20, and bolts are inserted through the posts 120 and dunnage 136 to fasten them together.

[0052] The depicted second embodiment of a portable barrel rack 110 further includes legs 148 and contours 150 similar to those in the first embodiment of the portable barrel rack 10 to facilitate transportation by forklift and stacking racks 110 atop each other.

[0053] Similar to the first embodiment, the second embodiment of the portable barrel rack 110 includes a one or more X-shaped cross braces. As shown in FIGS. 2A and 2B, first cross braces 154 extend between the spaced apart lower side beams 112, providing structural support to the lower rectangular frame. As shown in FIGS. 2A and 2D, second cross braces 156 extend between the spaced posts C and F and between spaced posts D and F. As shown in FIG. 2A, a third cross brace 158 extends between posts B and D, providing additional structural support. In this embodiment, each of the first cross braces 154, second cross braces 156, and third cross brace 158 are each aligned on a plane perpendicular to the other two cross braces.

[0054] The depicted second embodiment of a portable barrel rack 110 includes a loading end 160, that being the end defined by posts A, B, and E. Barrels arranged on their sides are loaded into the rows 142, 144 at the loading end 160, and are supported by the dunnage 136. As shown in FIGS. 2A and 2D, the second cross braces 156 extending between posts C and F and between posts F and D prevent barrels from rolling out of the end opposite the loading end 160. In the depicted embodiment, a louver-style system is used to prevent barrels from rolling out of the loading end 160. The sides 122 of posts A and C defining the first barrel aisle 134 and the sides 122 of posts B and C defining the second barrel aisle 135 each include two grooves 162 extending diagonally downward, one vertically aligned with the first row 142 and one vertically aligned with the second row 144. Similar to the first embodiment, once barrels are loaded into the rack, slats 164 are removably inserted into the grooves 162 preventing barrels in each row 142, 144 and aisle 134, 135 from rolling out of the loading end 160. Preferably, the barrels snugly fit between the slats 164 and the second cross braces 156 to prevent the barrels from rolling along the dunnage 136 during transportation of the rack 110. Optionally, a spacer (not shown) may be inserted between the second cross braces 156 and the barrels to ensure a snug fit. In other embodiments, the grooves 162 and slats 164 may be omitted and other means known in the art, such as ropes, chains, gates, etc., may be used to prevent barrels from rolling out of the loading end of the rack.

[0055] Reference systems that may be used herein can refer generally to various directions (e.g., top, bottom, leftward, rightward, forward and rearward), which are merely offered to assist the reader in understanding the various embodiments of the disclosure and are not to be interpreted as limiting.

[0056] While examples, one or more representative embodiments, and specific forms of the disclosure, have been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive or limiting. The description of particular features in one embodiment does not imply that those particular features are necessarily limited to that one embodiment. Some or all of the features of one embodiment can be used in combination with some or all of the features of other embodiments as would be understood by one of ordinary skill in the art, whether or not explicitly described as such. One or more exemplary embodiments have been shown and described, and all changes and modifications that come within the spirit of the disclosure are desired to be protected.