Elastic wave device
09800225 · 2017-10-24
Assignee
Inventors
Cpc classification
H03H9/02228
ELECTRICITY
International classification
Abstract
An elastic wave device is provided that has an phase velocity optimum for a high-frequency oscillation as well as a preferred frequency temperature behavior that exhibits a cubic curve by utilizing a rotated Y-cut quartz crystal substrate with novel Euler angles of rotation. The elastic wave device includes a quartz crystal substrate and an excitation-electrode. The quartz crystal substrate is cut out from a quartz crystal body that has a particular three-dimensional crystallite orientation. The quartz crystal substrate is cut at rotation angles specified by right-handed Euler-angles. The excitation-electrode generates a plurality of plate waves on a front surface of the quartz crystal substrate. The quartz crystal substrate is cut at rotation angles in a given range. The selected vibration mode of the quartz crystal substrate is a plate wave having a primary and a secondary temperature coefficient in given ranges with Taylor expansion performed at a particular temperature.
Claims
1. An elastic wave device, comprising: a quartz crystal substrate cut out from a quartz crystal body having three-dimensional crystallite orientation comprised of an X-axis, a Y-axis, and a Z-axis, with both the Y-axis and the Z-axis rotated around the X-axis, the quartz crystal substrate being cut at rotation angles specified by right-handed Euler-angles (φ,θ,Ψ), and having a substrate-thickness H/λ in a range of 0.8<H/λ<1.4; and at least one excitation-electrode on a front surface of the quartz crystal substrate, the at least one excitation-electrode being configured to generate a plurality of plate waves, wherein the quartz crystal substrate is cut at rotation angles in a range of φ=0±10°, θ=110° to 140°, Ψ=30° to 50° and wherein the vibration mode of the quartz crystal substrate is selected to be one of the plurality of plate waves having a primary temperature coefficient of frequency α×10.sup.−6/° C. in a range of −1.0<α<+1.0 and a secondary temperature coefficient of frequency β×10.sup.−8/°C..sup.2 in a range of −1.0<β<+1.0 with Taylor expansion performed at 25° C. as well as having a phase velocity of 3500 m/s to 4500 m/s.
2. The elastic wave device according to claim 1, further including a back-electrode configured to adjust a frequency on a rear surface of the quartz crystal substrate.
3. The elastic wave device according to claim 1, wherein the at least one excitation-electrode comprises a plurality of interdigital-transducer-electrodes comprising a plurality of electrode-fingers, and further including a back-electrode configured to adjust a frequency on a partial rear surface of the quartz crystal substrate, the partial rear surface corresponding with an area comprising the plurality of electrode-fingers.
4. An elastic wave device, comprising: a quartz crystal substrate cut out from a quartz crystal body having three-dimensional crystallite orientation comprised of an X-axis, a Y-axis, and a Z-axis, with both the Y-axis and the Z-axis rotated around the X-axis, the quartz crystal substrate being cut at rotation angles specified by right-handed Euler-angles (φ, θ, Ψ), and having a substrate-thickness H/λ equal to or less than 1.25; and at least one excitation-electrode on a front surface of the quartz crystal substrate, the at least one excitation-electrode being configured to generate a plurality of plate waves, wherein the quartz crystal substrate is cut at rotation angles in a range of φ=0±10°, θ=35° to 40°, Ψ=0°±10°, wherein the vibration mode of the quartz crystal substrate is selected to be one of the plurality of plate waves having a primary temperature coefficient of frequency α×10.sup.−6/° C. in a range of −1.0<α<+1.0 and a secondary temperature coefficient of frequency β×10.sup.−8/° C..sup.2 in a range of −1.0<β<+1.0 with Taylor expansion performed at 25° C. as well as having a phase velocity of 4500 m/s to 6000 m/s, wherein the at least one excitation-electrode comprises a plurality of interdigital-transducer-electrodes comprising a plurality of electrode-fingers, and wherein an abnormal oscillation caused by an unnecessary vibration other than the vibration mode is reduced by setting a metallization ratio η in a range of 0.6<η<0.9 wherein the η is specified by a ratio of a pitch between each of the plurality of electrode-fingers to a width of one of the plurality of electrode-fingers.
5. The elastic wave device according to claim 4, further including a back-electrode configured to adjust a frequency on a rear surface of the quartz crystal substrate, and wherein an abnormal oscillation caused by an unnecessary vibration other than the vibration mode is reduced by setting a film-thickness of the back-electrode in a range of 0.001<Hb/λ<0.005.
6. The elastic wave device according to claim 4, wherein the at least one excitation-electrode comprises a plurality of interdigital-transducer-electrodes comprising a plurality of electrode-fingers, and further including a back-electrode configured to adjust a frequency on a partial rear surface of the quartz crystal substrate, the partial rear surface corresponding with an area comprising the plurality of electrode-fingers.
7. An elastic wave device, comprising: a quartz crystal substrate cut out from a quartz crystal body having three-dimensional crystallite orientation comprised of an X-axis, a Y-axis, and a Z-axis, with both the Y-axis and the Z-axis rotated around the X-axis, the quartz crystal substrate being cut at rotation angles specified by right-handed Euler-angles (φ,θ,Ψ,) in a range of φ=0±10°, θ=35° to 40°, Ψ=0°±10°, the vibration mode of the quartz crystal substrate being set as a plate wave having a primary temperature coefficient of frequency α×10.sup.−6/° C. in a range of −0.5<α<+0.5 and a secondary temperature coefficient of frequency β×10.sup.−8/° C..sup.2 in a range of −1.0<β<+1.0 with Taylor expansion performed at 25° C., as well as having a phase velocity of 4500 m/s to 6000 m/s, the quartz crystal substrate having a substrate-thickness H/λ in a range of 1.00<H/λ<1.35; wherein the elastic wave device further comprises a thin plate-like vibration-unit and a holding-unit, wherein the vibration-unit, having an Y′-axis as a normal direction, wherein the Y′-axis represents the Y-axis after the rotation, and an X′-axis, which represents the X-axis after the rotation, comprises at least one excitation-electrode configured to generate the plate wave, wherein the holding-unit, having the X-axis and a Z′-axis as a normal direction, having a thickness greater than the vibration-unit, and holding a periphery of the vibration-unit, is integrated with the vibration-unit, wherein the elastic wave device obtains a vibration mode comprising at least a longitudinal wave component, wherein the at least one excitation-electrode comprises a plurality of interdigital-transducer-electrodes comprising a plurality of electrode-fingers, and wherein an abnormal oscillation caused by an unnecessary vibration other than the vibration mode is reduced by setting a metallization ratio η in a range of 0.6<η<0.9 wherein the η is specified by a ratio of a pitch between each of the plurality of electrode-fingers to a width of one of the plurality of electrode-fingers.
8. The elastic wave device according to claim 7, wherein the holding-unit comprises an opening in at least one direction facing the X-axis or the Z′-axis, and wherein the elastic wave device obtains the vibration mode comprising at least a longitudinal wave component.
9. The elastic wave device according to claim 7, further including a back-electrode configured to adjust a frequency on a rear surface of the quartz crystal substrate, and wherein a frequency temperature behavior of the vibration mode is adjusted by adjusting a thickness of the back-electrode.
10. The elastic wave device according to claim 7, wherein the vibration-unit and the holding-unit are formed by recessing the quartz crystal substrate in a direction of the Y′-axis.
11. The elastic wave device according to claim 7, wherein the at least one excitation-electrode comprises a plurality of interdigital-transducer-electrodes comprising a plurality of electrode-fingers, and further including a back-electrode configured to adjust a frequency on a partial rear surface of the quartz crystal substrate, the partial rear surface corresponding with an area comprising the plurality of electrode-fingers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
DESCRIPTION OF EMBODIMENTS
(27) Embodiments of an elastic wave device according to the present invention will be described hereinafter in detail with reference to the accompanying drawings. As illustrated in
(28) The quartz crystal substrate 12 is cut out from a quartz crystal body having three-dimensional crystallite orientation composed of an X-axis, a Y-axis and a Z-axis, and both the Y-axis and the Z-axis are rotated around the X-axis upon cutting. When an X′-axis represents the X-axis after the rotation and a Y′-axis represents the Y-axis after the rotation, a plane that has the Y′-axis as normal direction is defined as a Y′-plane, a plane that has the X-axis as normal direction is defined as an X-plane, and a plane that has the Z′-axis as normal direction is defined as a Z′-plane.
(29) The quartz crystal substrate 12 is cut at rotation angles specified by right-handed Euler angles in the range of (φ=0°, θ=125°, Ψ=38°) and has a predetermined substrate-thickness. The excitation-electrode 13 includes a comb-like interdigital-transducer (IDT)-electrode 15 and an IDT-electrode 16 that are paired. The IDT-electrode 15 includes a base-electrode 15a extending in a longitudinal direction of the substrate 12 and a plurality of electrode-fingers 15b extending from a lateral side of the base-electrode 15a. Similarly, the IDT-electrode 16 includes a base-electrode 16a extending in a longitudinal direction of the substrate 12 and a plurality of electrode-fingers 16b extending from a lateral side the base-electrode 16a. The plurality of electrode-fingers 15b, which are extending from the lateral side of the base-electrode 15a, and the plurality of electrode-fingers 16b, which are extending from the lateral side of the base-electrode 16a, are interdigitated without making contact each other and form the excitation-electrode 13. A pitch (or an interval) between the electrode-finger 15b and 16b is determined based on the wavelength λ of a plurality of plate waves excited, and when the wavelength of the plurality of plate waves is λ, the pitch is about λ/2. In the excitation-electrode 13, applying voltages having different polarities from each other to the IDT-electrode 15 and the IDT-electrode 16 generates an alternating electric field between the adjacent electrode-fingers, and then the plurality of plate waves are excited in the substrate 12.
(30) The quartz crystal substrate 12 is cut at a rotated Y-cut and has a substrate-thickness H as thin as the wavelength λ of the plurality of plate waves excited. The substrate-thickness H is adjusted based on the relationship between the film-thickness of both the excitation-electrode 13 and the back-electrode 14 to obtain a preferred frequency temperature behavior.
(31) As illustrated in
(32) The back-electrode 14 is deposited on the rear surface 12b of the quartz crystal substrate 12, and the rear surface 12b is opposite to a surface on which the excitation-electrode 13 is deposited. This back-electrode 14 is formed by depositing a film that is made from a metal material, such as Au, or is made from a dielectric material on the rear surface 12b of the substrate 12 and has a predetermined film-thickness. Other than Au, Al, Ta, or Cu can be used as the metal material, and SiO.sub.2, ZnO, or Ta.sub.2O.sub.5 can be used as the dielectric material. Furthermore, adjusting the film-thickness of the back-electrode 14 made of such a material allows an accurate adjustment of a frequency of oscillation and, depending on a relationship with the substrate-thickness H and the excitation-electrode 13, enables the elastic wave device 11 to have a cubic function temperature behavior.
(33)
(34) The dispersion curves in
(35)
(36) Both
(37) A dispersion curve expressed by solid line in
(38) The following will describe an optimum combination of H/λ, Hs/λ, and Hb/λ when H/λ represents a normalized substrate-thickness, Hs/λ represents the normalized film-thickness of an excitation-electrode, and Hb/λ represents the normalized film-thickness of a back-electrode.
(39) TAB. 1 below is a comparison between the theoretical value and the experimental value of the phase velocity of the plurality of vibration modes when the elastic wave device 11 is fabricated with the Euler-angles of (φ=0°, θ=125.25°, Ψ=37.5°). The plurality of vibration modes selected for this comparison have relatively a large electromechanical coupling coefficient K.sup.2 and exhibit an admittance-waveform visible enough for measurement. MODE 3 is a vibration mode actually used for the embodiment of the present invention. A difference between the theoretical value and the experimental value varies by a vibration mode, but is within 100 m/s.
(40) TABLE-US-00001 TABLE 1 Theoretical value (m/s) Experimental value (m/s) MODE 1 3052 3049 MODE 2 3603 3621 MODE 3 3891 3927 MODE 4 4376 4413 MODE 5 4960 5008 MODE 6 6304 6361 MODE 7 6873 6919 MODE 8 7140 7189 MODE 9 7156 7251 MODE 10 7784 7852
(41)
(42)
(43) According to the results above, designing an elastic wave device with θ in the range ofθ=124° to 130°, Ψ in the range of Ψ=37.5° to 38.5°, and H/λ in the range of H/λ=1.10 to 1.25, allows a preferred plate wave to be generated.
The preferred plate wave has a phase velocity in the range of 3500 to 4500 m/s, a primary temperature coefficient α×10.sup.−6/°C.in the range of −1.0<α<+1.0, and
a secondary temperature coefficient β×10.sup.−8/°C..sup.2 in the range of −1.0<β<+1.0.
However, when the elastic wave device 11 is manufactured actually, the cutting angle of the quartz crystal substrate 12 may not be in conformance with the conditions above due to production variation. Taking this variation into account, the quartz crystal substrate 12 having rotation angles in the range of φ=0±10°, θ=110° to 140°, Ψ=30° to 50° and H/λ in the range of H/λ=0.8 to 1.4
is sufficient to obtain the effects of the invention.
(44) The following will describe a second embodiment of the present invention based on the quartz crystal substrate 12 shown in
(45)
(46) The dispersion curves in
(47) Having multiple vibration modes, such an elastic wave device can have a secondary vibration with a slower sound velocity than the principal vibration, same sign of a reflection coefficient as the principal vibration, and a large effective electromechanical coupling coefficient Keff.sup.2 compared with the principal vibration. However, reducing the Keff.sup.2 such a secondary vibration leads to increase the ESR of the secondary vibration, and thus prevents an abnormal oscillation caused by the secondary vibration. In the embodiment according to the present invention, the metallization-ratio η of the excitation-electrode 13 configured to generate the plurality of plate waves is set to an optimum value to reduce the electromechanical coupling coefficient K.sup.2 mentioned before. The metallization-ratio η is defined by Lt and Li. The Lt represents the width of the electrode-finger 15b of the excitation-electrode 13, the Li represents the width from the inner side of the electrode-finger 15b to the outer side of an electrode-finger 16b opposed to the electrode finger 15b, as illustrated in
η=Lt/Li
(48) An elastic wave device that generates a plurality of plate waves, such as the present invention, typically uses a quartz crystal substrate having a substrate-thickness that is as thin as the wavelength λ. Thus, the electromechanical coupling coefficient K.sup.2 of the device is greatly influenced by the film-thickness of both the excitation-electrode 13 and the back-electrode 14. An effective electromechanical coupling coefficient Keff.sup.2 is thus used to evaluate the piezoelectricity of the elastic wave device according to the embodiment of the present invention, nevertheless K.sup.2 is commonly used as a standard for piezoelectric performances. Keff.sup.2 is expressed by the equation below with a resonant frequency fr and an antiresonant frequency fa.
(49)
(50)
(51)
(52) In
(53) The result above indicates that setting the metallization η in the range of 0.6<η<0.9 effectively reduces the Keff.sup.2 of the secondary vibration while preserving the Keff.sup.2 of the principal vibration. This increases the ESR of the secondary vibration and thus prevents the secondary vibration from impeding the selected principal vibration mode having the phase velocity described above.
(54) The following will describe other analyzations when another condition is set to be a variable.
(55)
(56) As shown in
(57) The following will describe the relationship between the film-thickness of the back-electrode 14 and the unnecessary vibration with reference to
(58) A figure of merit M is calculated by dividing the quality factor (or Q-factor) of a quartz crystal resonator by a capacity ratio γ, and indicates the strength of the mechanical vibration of the resonator from the viewpoint of an electrical terminal. When the figure of merit M is more than 2, the resonator typically becomes inductive and thus can oscillate in a Colpitts oscillator. However, when the figure of merit M is less than 2, reactance of the resonator is positive, and thus the resonator does not become inductive. This makes it difficult for the resonator to oscillate in the Colpitts oscillator. The result in
(59) In the manufacturing process of both the elastic wave device 11 and an elastic wave device 21 according to the embodiments of the present invention, setting a condition that the figure of merit M of the principal vibration is equal or more than 2 and that the figure of merit M of the unnecessary vibration is less than 2, and then determining the substrate-thickness of the quartz crystal substrate and the film-thickness of the back-electrode under the condition, allows the unnecessary vibration to be reduced effectively and enables more stable vibration properties to be obtained.
(60) The following will describe a third embodiment of the present invention with reference to
(61) The quartz crystal substrate 22 is cut from a quartz crystal body with right-handed Euler angles (φ, θ, Ψ) illustrated in
(62) As illustrated in
(63) The at least one sidewall 33, as illustrated in
(64) The quartz crystal substrate 22 is formed in the etching process of thinning the vibration-unit 31. Thus, each of the sidewalls of the substrate has a width specified to withstand the etching. When the rotated Y-cut quartz crystal substrate 22 is processed by wet-etching to form the recessed-portion 36 shown in
(65) To eliminate such an inclination on a part on which the excitation-electrode 23 or the plurality of reflectors (not illustrated) are disposed, the opening 35 is disposed on the X-plane instead of the sidewall 34, as illustrated in
(66) The following will describe the etching process of a quartz crystal substrate having a structure described above with reference to
(67)
(68) The following will demonstrate the frequency temperature behavior of the elastic wave device 21 including the quartz crystal substrate 22 described above. An elastic wave device that generates a plurality of plate waves typically has a frequency that varies, depending on the normalized substrate-thickness H/λ, in the manufacturing process. More specifically, when multiple elastic wave devices are produced from one quartz crystal wafer, unevenness of the substrate-thickness of the wafer may cause a variation in a frequency as well as a large fluctuation in a frequency temperature behavior to each elastic wave device that is made from the wafer.
(69) The elastic wave device 21 according to the embodiment of the present invention includes the back-electrode 24 on the opposite side of the excitation-electrode 23. Adjusting the film-thickness of both the excitation-electrode 23 and the back-electrode 24 allows the fluctuation in the frequency temperature behavior, which is defined by primary temperature coefficient α and secondary temperature coefficient β, to be reduced and enables the elastic wave device 21 to have the optimum vibration mode with a predetermined phase velocity.
(70) In this embodiment, the quartz crystal substrate 22 with the Euler angles of (φ=0°, 0=37.85°, Ψ=0°) is used, the excitation-electrode 23 is disposed on the front surface of the substrate 22, and the back-electrode 24 is disposed on the rear surface of the substrate 22. The excitation-electrode 23 and the back-electrode 24 are both formed by a thin-film made from Au.
(71) According to
allows a preferred plate wave to be generated. The preferred plate wave has a phase velocity in the range of 4500 to 6000 m/s,
a primary temperature coefficient α×10.sup.−6/°C.in the range of −1.0<α<+1.0, and a secondary temperature coefficient β×10.sup.−8/°C..sup.2 in the range of −1.0<β<+1.0.
Additionally, this design also allows a variation in the primary temperature coefficient α to be confined effectively if the substrate-thickness is varied or when the frequency is already adjusted.
(72) However, when the elastic wave device 21 is manufactured in practice, the cutting angle of the quartz crystal substrate 22 may not be in conformance with the conditions above due to production variation. Taking this variation into account, the quartz crystal substrate 22 having
(73) rotation angles in the range of φ=0±10°, θ=35° to 40°, Ψ=0±10°
(74) and H/λ in the range of H/λ=1.00 to 1.35
(75) is sufficient to obtain the effects of the invention.
(76) As shown in
(77) When the back-electrode is disposed over the entire rear surface of the quartz crystal substrate 12, the wiring pattern of the pair of IDT-electrodes 15 and 16 may cause electrostatic capacity to generate between the back-electrode 14 and the IDT-electrodes. This increases shunt capacitance and thus causes a bad phase property. To reduce such unnecessary electrostatic capacity in the substrate 12 and prevent the bad phase property, the back-electrode 14 is disposed only on the partial rear surface, which corresponds with the area that includes the electrodes-fingers 15b and 16b configured to generate the plurality of plate waves. Additionally, the structures shown in
(78) While the back-electrode illustrated in
REFERENCE SIGNS LIST
(79) 11 elastic wave device 12 quartz crystal substrate 13 excitation-electrode 14 back-electrode 15 IDT-electrode 16 IDT-electrode 15a base-electrode 16a base-electrode 15b electrode-finger 16b electrode-finger 21 elastic wave device 22 quartz crystal substrate 23 excitation-electrode 24 back-electrode 25 IDT-electrode 26 IDT-electrode 25a base-electrode 26a base-electrode 25b electrode-finger 26b electrode-finger 31 vibration-unit 32 holding-unit 33 sidewall 34 sidewall 35 opening 36 recessed-portion