Gas turbine engine
09797269 · 2017-10-24
Assignee
Inventors
Cpc classification
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Fan containment system fitting around an array of radially extending fan blades mounted on a hub in an axial gas turbine engine. The fan containment system includes a fan case having an annular casing element for encircling the array of fan blades and a hook projecting in a radially inward direction from the annular casing element and positioned axially forward of the array of fan blades when the fan containment system fitted around fan blades. An annular fan track liner positioned substantially coaxial to the annular casing element. Clamping arrangement connects fan track liner to the hook. Clamping arrangement is configured under the condition that a fan blade impacts the fan track liner, the clamping arrangement releases connection between the hook and a portion of fan track liner so that a portion of the fan track liner can move towards the annular casing element to encourage the fan blade to impact the hook.
Claims
1. A fan containment system for fitment around an array of radially extending fan blades mounted on a hub in an axial gas turbine engine, the fan containment system comprising: a fan case having an annular casing element for encircling the array of fan blades and a hook projecting in a generally radially inward direction from the annular casing element and positioned axially forward of the array of fan blades when the fan containment system is fitted around the array of fan blades; an annular fan track liner positioned substantially coaxial to the annular casing element; and a clamping arrangement connecting the fan track liner to the hook, wherein the clamping arrangement comprises a first clamping member positioned radially outward of the hook and a second clamping member positioned radially inward of the hook, the hook being clamped between the first clamping member and the second clamping member, wherein the first clamping member is connected to the second clamping member via one or more fasteners that are axially spaced rearwardly from all portions of the hook, and wherein the clamping arrangement is configured such that under the condition that a released fan blade impacts the fan track liner, the clamping arrangement substantially releases the connection between the hook and a portion of the fan track liner so that at least a portion of the fan track liner can move towards the annular casing element so as to encourage the released fan blade to impact the hook.
2. The fan containment system according to claim 1, wherein at least a portion of a component of the clamping arrangement is configured to fail when the released fan blade impacts the fan track liner.
3. The fan containment system according to claim 2, wherein the second clamping member is configured to fail when the released fan blade impacts the fan track liner.
4. The fan containment system according to claim 1, further comprising a connector connecting the first clamping member and the second clamping member to the fan track liner, and wherein the connector is configured to fail when the released fan blade impacts the fan track liner.
5. The fan containment system according to claim 1, wherein the hook comprises an undercut that accommodates at least a portion of the second clamping member.
6. The fan containment system according to claim 1, wherein the one or more fasteners extends through at least a portion of the fan track liner.
7. The fan containment system according to claim 1, wherein the first clamping member comprises at least a portion of a component of the fan track liner.
8. The fan containment system according to claim 1, wherein the fan track liner comprises a tray proximal to the annular casing element, an intermediate layer connected to the tray, an attrition layer proximal, in use, to the fan blades, and a septum layer substantially radially between the intermediate layer and the attrition layer, and wherein the first clamping member comprises a portion of the septum layer and/or the tray.
9. The containment system according to claim 1, wherein the first clamping member and/or the second clamping member comprise a series of discrete circumferentially spaced plates.
10. The containment system according to claim 1, wherein the clamping arrangement further comprises at least one pair of cooperating wedge-shaped shims positioned between the clamping members and axially adjacent the hook, the shims being arranged relative to one another to define a radial spacer between the clamping members.
11. A fan containment system according to claim 10, wherein the shims of each said pair are arranged relative to one another such that the radial spacer which they cooperate to define between the clamping members has a radial dimension which is less than the local radial thickness of the adjacent hook.
12. A fan containment system according to claim 11, wherein said radial dimension of each radial spacer defined by the cooperating shims is effective to position the second clamping member such that a radially innermost surface of the second clamping member is aerodynamically flush with a radially innermost surface of the hook and/or a radially innermost surface of the fan track liner when the hook is clamped between the first and second clamping members.
13. A fan containment system according to claim 10, the system having a plurality of said pairs of cooperating shims, said pairs of shims being circumferentially spaced-apart around the fan case.
14. A fan containment system according to claim 13, wherein each pair of shims is substantially identical to each other pair of shims.
15. A fan containment system according to claim 14, wherein the shims of each pair are arranged relative to one another independently of the shims of each other pair, such that the radial thickness of each radial spacer defined by a respective pair of shims is set independently to thereby accommodate any circumferential variation in the radial thickness of the hook.
16. A fan containment system according to claim 10, wherein each of the shims of each pair is circumferentially tapered.
17. A fan containment system according to claim 16, wherein the shims of each said pair are configured for circumferential movement relative to one another prior to the hook being clamped between the clamping members, to thereby adjust the radial thickness of the radial spacer defined by the shims.
18. A fan containment system for fitment around an array of radially extending fan blades mounted on a hub in an axial gas turbine engine, the fan containment system comprising: a fan case having an annular casing element for encircling the array of fan blades and a hook projecting in a generally radially inward direction from the annular casing element and positioned axially forward of the array of fan blades when the fan containment system is fitted around the array of fan blades; an annular fan track liner positioned substantially coaxial to the annular casing element; and a clamp having a first jaw opposing a second jaw, the hook being clamped between the first and second jaws, wherein the first jaw is connected to the second jaw via one or more fasteners that are axially spaced rearwardly from all portions of the hook, wherein the clamp is connected to the fan track liner or defines at least a portion of the fan track liner, such that under normal running conditions the clamp substantially fixes the radial position of the fan track liner with respect to the hook, and wherein under the condition that a released fan blade impacts the fan track liner, the second jaw is configured to fail so that at least a portion of the fan track liner can move towards the annular casing element so as to encourage the released fan blade to impact the hook.
19. A gas turbine engine comprising the fan containment system according to claim 1.
Description
DESCRIPTION OF DRAWINGS
(1) The invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
(18) With reference to
(19) Air is drawn through the air intake duct 11 by the fan 12 where it is accelerated. A significant portion of the airflow is discharged through the bypass duct 13 generating a corresponding portion of the engine thrust. The remainder is drawn through the intermediate pressure compressor 14 into what is termed the core of the engine 10 where the air is compressed. A further stage of compression takes place in the high pressure compressor 16 before the air is mixed with fuel and burned in the combustor 18. The resulting hot working fluid is discharged through the high pressure turbine 20, the intermediate pressure turbine 22 and the low pressure turbine 24 in series where work is extracted from the working fluid. The work extracted drives the intake fan 12, the intermediate pressure compressor 14 and the high pressure compressor 16 via shafts 26, 28, 30. The working fluid, which has reduced in pressure and temperature, is then expelled through the exhaust nozzle 25 generating the remainder of the engine thrust.
(20) The intake fan 12 comprises an array of radially extending fan blades 40 that are mounted to the shaft 26. The shaft 26 may be considered a hub at the position where the fan blades 40 are mounted.
(21) In the present application a forward direction (indicated by arrow F in
(22) Referring now to
(23) In the present embodiment, the hook 354 is substantially L-shaped and has a radial component extending radially inwards from the annular casing element 352 and an axial component extending axially rearward towards the fan blades from the radial component.
(24) A fan track liner 356 is provided. The fan track liner 356 is annular and is positioned substantially coaxial to and radially inward of the annular casing element 352. A rearward end of the annular casing element is connected to the fan case 350 using methods known in the art. The fan track liner 356 includes a tray 357 to which an intermediate layer 360 is connected (e.g. bonded), in this embodiment the intermediate layer is a honeycomb layer. An attrition layer 358 is positioned, in use, proximal to the fan blades 40. A septum layer 362 provides an interface between the attrition layer and the intermediate layer, forming part of the bond between the two. The septum layer 362 also separates the attrition layer and the intermediate layer and distributes any applied load between the attrition layer and the intermediate layer.
(25) The fan track liner 356 is spaced radially inward from the casing element 352 so that a voidal region 359 is formed between the fan track liner 356 and the casing element 352.
(26) In the present embodiment, the fan track liner is formed of a plurality of adjacent arcuate panels arranged to be substantially coaxial. For example, in some installations it is envisaged that there might be provided a total of sixteen fan track liner panels in abutting relation around the fan case.
(27) A forward end of the fan track liner 356 is connected to the hook 354 via a clamping arrangement 370. Various configurations of clamping arrangements will be described, but in general, the clamping arrangement includes a first clamping member 374 and second clamping member 372 (e.g. the clamping arrangement includes a clamp having a radially inner and radially outer jaw) that clamp against a radially inner and radially outer surface of the hook.
(28) In the embodiment shown in
(29) The first clamping member 374 includes a plate 376 and a portion of the septum layer 362. The septum layer of the fan track liner extends from the fan track liner 356 to bridge a gap between the hook and the fan track liner, and rests on a radially outer surface of the hook. The plate 376 rests on the septum layer. As can be seen more clearly in
(30) In the present embodiment the plate 376 is bonded to the septum layer 362, e.g. using an adhesive such as epoxy resin. Adhesive is also used to fill a portion of the exposed honeycomb structure of the intermediate layer 360 for improved sealing and strength.
(31) In the embodiment of
(32) In the present embodiment, the hook 354 includes an undercut 371 that accommodates the lip 373 of the second clamping member 372.
(33) The plate of the first clamping member and/or the second clamping member can be made from any suitable material, including a composite material or a metal material.
(34) The first clamping member 374 and the second clamping member 372 are connected together using a fastener 378. The fastener can be tightened to adjust the compressive force applied to the hook 354 by the clamping arrangement 370. The fastener 378 is axially spaced from the hook 354 to be positioned between the hook 354 and the fan track liner 356, in this way no holes or other formations are required in the hook to accommodate the fastener 378.
(35) Referring to
(36) A filler material, e.g. the same material as used for the attrition layer 358 can optionally be provided on a gas washed surface of the second clamping member 372 and fastener 378. The filler may extend to provide a substantially smooth gas washed surface from the hook 354 to the fan track liner 356. Preferably, any steps in the profile of the gas washed surface of the fan containment system will be radially outward in the direction of flow through the gas turbine engine 10.
(37) As mentioned previously, the clamping arrangement 370 includes a plurality of plates 376 of the first clamping member 374, a plurality of plates of the second clamping member 372, and a plurality of fasteners 378 spaced circumferentially around the fan track liner 356 and hook 354. The spacing of the plates and fasteners, the dimensions of the plates, and the amount of overlap of the plates with the hook can be selected to optimise fuse load to operate the trapdoor and to optimise trapdoor vibration frequencies. In an exemplary embodiment, the number of clamping plates provided may be selected to suit the number of arcuate fan track liner panels provided around the fan case. For example, in the case of there being sixteen fan track liner panels, there may be provided four clamping plates of equal length, each extending across a respective set of four fan track liner panels. In order to facilitate easy maintenance of the fan track liner panels, the ends of each clamping plate may coincide with the edge of a fan track liner panel.
(38) During normal operation of the gas turbine engine 10, the clamping arrangement 370 fixes the position of the fan track liner with respect to the hook in both a radially inward and a radially outward direction. In this way, the fan track liner can resist ice impact and maintain aerodynamic efficiency.
(39) In the event of a fan blade 40 (or part of a fan blade as the case may be) being released from the hub, the fan blade travels rapidly outwards and forwards in an axial direction. As the fan blade travels outwards it impacts the fan track liner 356. Impact of the fan blade with the fan track liner causes the second clamping member 372 to fail; that is the lip of the second clamping member either bends to move away from the hook, or shears or fractures so as to no longer be in contact with the hook. The failure of the second clamping member means that the fan track liner 356 is free to move into the voidal region 359 under the force applied by the released fan blade. The fan blade then has a substantially unimpeded path to the hook 354. The fan blade 40 impacts the hook and is held by the hook 354 and further axially forward movement is prevented. A trailing blade then forces the held released blade rearwards where the released blade is contained.
(40) The use of the clamping arrangement instead of fasteners of the prior art mitigates the risk of the integrity of the hook being damaged when the fan blade impacts the fan track liner, so that the likelihood of containment of a released fan blade is improved. This is because unlike conventional methods of connecting the fan track liner to the hook, the present embodiment does not require holes to be formed in the hook to receive a fastener. Tests carried out on the presently described embodiment have found that the clamping arrangement does not interfere with the movement of the fan track liner towards the annular casing element in a fan blade off scenario. The tests further demonstrated that vibration integrity is maintained during normal operation of the engine 10.
(41) A fan track liner 456 and clamping arrangement of an alternative embodiment is illustrated in
(42) Instead of using a cut-away to form the recess, as described in the previous embodiment, the fan track liner 456 of
(43) In the embodiment of
(44) The second clamping member 472 is a flat plate. One end of the plate sits in a recess 492 formed in the attrition layer 458 of the fan track liner, and the other end of the plate rests against a relieved portion (i.e. the undercut) of the gas washed surface of the hook (not shown in
(45) In the event of a fan blade off event, the second clamping member 472 will fail, in a similar manner to that previously described, so as to encourage containment of a released fan blade.
(46) In the embodiments previously described, the second clamping member is provided by a series of circumferentially spaced plates, as illustrated in
(47) A further alternative fan containment system is indicated generally at 700 in
(48) The clamping arrangement 770 of the containment system 700 includes a first clamping member 774 and a second clamping member 772, similar to as previously described. However, fan track liner 756 includes a threaded insert 790. The insert 790 is bonded in to the attrition liner 758 and the intermediate layer 760 through the septum layer 762. The second clamping member 772 is attached to this insert with a screw 781 (but in alternative embodiments an alternative type of fastener may be used). If a released fan blade impacts the fan track liner, the second clamping member 772 fails to permit movement of the fan track liner 756 towards the fan case 752, similar to that described previously.
(49) The first clamping member 774 is defined by a portion of the tray 757 and the septum layer 762 of the fan track liner.
(50) A yet further alternative fan containment system is indicated generally at 800 in
(51) The main difference between the embodiment of
(52) The tray 857 of the fan track liner 856 may be formed to include depressions (indicated by the dotted profile) or the fan track liner 856 may not include any depressions (as indicated by the solid line). When the tray does not include any depressions, the second clamping member may be connected to the tray using a fastener 880, e.g. nut and bolt, or alternatively the second clamping member may be connected to the tray via the septum layer, e.g. by bonding.
(53) A still further alternative fan track liner and clamping arrangement is shown in
(54) In the embodiment of
(55) In the event of a fan blade off scenario, the fan containment system of
(56) Referring now to
(57) The fan containment system 1000 of
(58) The radially outermost shim 1086 of each pair has an arcuate outer surface which is configured to bear against the radially innermost surface of the first clamping member 1074. Similarly, the radially innermost shim 1088 of each pair has an arcuate inner surface which is configured to bear against the radially outermost surface of the second clamping member 1072. Both shims 1086, 1088 present a respective arcuate contact surface for contact with one another. As will be noted, the shims 1086, 1088 are arranged in circumferentially overlapped relation to one another such that the radially thickest end of the outer shim 1086 is generally aligned with the radially thinnest end of the inner shim 1088 and vice-versa. The cooperating contact surfaces of the two shims may be roughened so as to have a relatively high coefficient of friction.
(59) Each shim 1086, 1088 is provided with a series of three through-holes 1090, 1091 in spaced relation to one another along the circumferential length of the shim, and which extend through the radial thickness of the shim. The holes provided through each shim are arranged for general alignment with the holes provided through the other shim. However, the holes are not identical for each shim. In the case of the radially innermost shim 1088, the holes 1090 are generally circular, whilst in the case of the radially outermost shim 1086 the holes 1091 are somewhat elongate in the circumferential direction, as illustrated most clearly in
(60) The shims 1086, 1088 are provided in cooperating pairs around the fan case, at respective clamping positions, and are settable relative to one another to ensure that a predetermined clamping load is applied between the first and second clamping members 1074, 1072 when each clamping arrangement 1070 is configured and clamped around the hook 1054. As will be appreciated, the shims 1086, 1088 of each pair thus cooperate to define a radial spacer 1092 between the clamping members 1074, 1072 as will be described in more detail below.
(61) In order to configure the clamping arrangement 1070, the two shims 1086, 1088 are provided in overlapping relation as illustrated in
(62) As will be appreciated, the elongate and oval configuration of the holes 1091 extending through the outermost shim 1086 allows those holes to remain aligned and in communication with the circular holes 1090 through the innermost shim 1088 throughout an appropriate range of relative adjustment between the two shims. Once the two shims 1086, 1088 of each pair have been properly adjusted relative to one another in this way, their relative positions are then set by the insertion of a fastener, in the form of a setting bolt or screw 1094, through the aligned centre holes 1090, 1091 of the two shims 1086, 1088. The setting bolt 1094 may be threadingly engaged with a setting nut 1079 which is located against the radially outermost side of the first clamping member 1074. As illustrated in
(63) As will be appreciated, the roughened contact surfaces between the two shims supplement the function of the setting screw 1094 in preventing relative movement between the shims once they have been set to their required positions relative to one another. Additionally, or even instead of the fixing screw, the shims may be bonded to one another once their relative positions have been set, for example via the use of a suitable adhesive such as epoxy resin.
(64) When the shims 1086, 1088 have been set relative to one another as described above, the second clamping member 1072 can be offered up to the arrangement and clamped against the radially inner surface of the hook 1054 by the insertion and tightening of a pair of fasteners in the form of clamping screws or bolts 1078 which are inserted radially outwardly through respective apertures 1096 formed in the second clamping member 1072; through the aligned end holes 1090, 1091 in the shims and through corresponding apertures formed in the first clamping member. The clamping screws 1078 are threadingly engaged with respective clamping nuts 1080 which are located against the radially outermost side of the first clamping member 1074, on opposite sides to the setting nut 1079. As will be noted from
(65) As illustrated in
(66) It should appreciated at this juncture that the three nuts 1079, 1080 could be replaced with a single nut member taking the form of a plate which is riveted to the outer surface of the first clamping member 1074 and which defines respective threaded holes or sockets to receive the setting screw 1094 and the clamping screws 1078.
(67) As the clamping screws 1078 are tightened, the first and second clamping members 1074, 1072 are drawn towards one another to clamp around the hook 1054. As indicated above, the shims 1086, 1088 are set relative to one another such that the radial spacer 1092 which they define between the two clamping members is thinner than the radial thickness of the local adjacent region of the hook 1054, by a predetermined offset. This offset is carefully selected so that when the clamping members 1074, 1072 are clamped around the hook 1054 as described, a predetermined clamping load is applied to the hook 1054. Additionally, as illustrated most clearly in
(68) As indicated above, it is intended to provide clamping arrangements 1070 of the type described above at circumferentially spaced apart positions around the fan case 1050. Each clamping arrangement 1070 may comprise a single pair of shims 1086, 1088 of the type described above, or may alternatively comprise two pairs of shims provided adjacent one another.
(69) It is intended that the shims 1086, 1088 of each pair and/or each clamping arrangement will be set relative to one another as described, independently of each other pair and in dependence on the local radial thickness of the hook 1054. In this manner, the shims can be adjusted to account for circumferential variations in the radial thickness of the hook 1054, and thus the shims of each pair may be set to define a slightly different radial thickness than other pairs. Nevertheless, it is intended that the shims 1086, 1088 of each pair will be identical to the shims of each other pair. Because of their circumferentially tapered configuration, the shims of each pair can be identical whilst still accommodating sufficient local adjustment of their radial thickness, without needing to provide a large number of differently sized shims.
(70) During normal operation of the gas turbine engine 10, the clamping arrangement 1070 fixes the position of the fan track liner 1056 with respect to the hook 1054 in both a radially inward and a radially outward direction. In this way, the fan track liner can resist ice impact and maintain aerodynamic efficiency.
(71) By providing the pairs of wedge-shaped shims between the two clamping members, account can be taken of circumferential variations in the thickness of the hook, thereby ensuring substantially equal clamping force is applied to the hook at all clamping positions.
(72) It will be appreciated by one skilled in the art that, where technical features have been described in association with one embodiment, this does not preclude the combination or replacement with features from other embodiments where this is appropriate. Furthermore, equivalent modifications and variations will be apparent to those skilled in the art from this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting.