Control apparatus for an internal combustion engine
09797363 · 2017-10-24
Assignee
Inventors
Cpc classification
F02P3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02P3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control apparatus, which is for an internal combustion engine with a spark plug having a center electrode and a ground electrode disposed so as to form a spark discharge gap therebetween, includes a voltage applying section for applying a voltage to the spark discharge gap, a constant-voltage path including a constant-voltage element parallel-connected to the spark discharge gap of the spark plug for preventing the spark discharge gap from being applied with a voltage higher than a set voltage, and an operation control circuit for controlling an operating condition of the internal combustion engine. The operation control circuit is configured to measure a current-flowing time during which a current flows through the constant-voltage path when a voltage higher than the set voltage is applied to the constant-voltage path, and change the operating condition of the internal combustion engine in accordance with the measured current-flowing time.
Claims
1. A control apparatus for an internal combustion engine with a spark plug having a center electrode and a ground electrode disposed so as to form a spark discharge gap therebetween, comprising: a voltage applying section for applying a voltage to the spark discharge gap; a constant-voltage path including a constant-voltage element parallel-connected to the spark discharge gap of the spark plug for preventing the spark discharge gap from being applied with a voltage higher than a set voltage; and an operation control circuit for controlling an operating condition of the internal combustion engine; wherein the operation control circuit configured to measure a current-flowing time during which a current flows through the constant-voltage path when a voltage higher than the set voltage is applied to the constant-voltage path, and change the operation condition of the internal combustion engine in accordance with the measured current-flowing time; and the operation control circuit stores pre-obtained relational data showing a relationship between the current-flowing time and a voltage deviation between the set voltage and an increased discharge voltage increased from the set voltage due to deterioration of the spark plug, and is configured to obtain the voltage deviation from the measured current-flowing time and to change the operating condition of the internal combustion engine in accordance with the obtained voltage deviation.
2. The control apparatus for an internal combustion engine according to claim 1, wherein the operation control circuit stores at least one relational expression derived from the relational data, and calculates the voltage deviation from the measured current-flowing time using the relational expression.
3. The control apparatus for an internal combustion engine according to claim 1, wherein the operation control circuit stores air-fuel ratio data showing a pre-obtained relationship between an air-fuel ratio of the internal combustion engine and a discharge voltage of the spark plug, calculates a limit discharge voltage depending on a degree of deterioration of the spark plug from the voltage deviation and the air-fuel ratio data, determines, based on the calculated limit discharge voltage, a limit value of the air-fuel ratio above which a misfire occurs in the spark plug, and controls the internal combustion engine such that the air-fuel ratio is maintained smaller than the limit value.
4. The control apparatus for an internal combustion engine according to claim 1, wherein the voltage applying section includes an ignition coil having primary and secondary coils magnetically coupled to each other, the operation control circuit being configured to be capable of performing a process to increase electric energy to be supplied to the primary coil.
5. The control apparatus for an internal combustion engine according to claim 1, wherein the operation control circuit is configured to be capable of performing a process to reduce a discharge voltage of the spark plug by changing a controlled variable of an actuator for combustion control of the internal combustion engine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the accompanying drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
PREFERRED EMBODIMENTS OF THE INVENTION
(10) First Embodiment
(11) A control apparatus 1 for an internal combustion engine according to a first embodiment of the invention is described with reference
(12) The operation control circuit 4 is configured to be capable of measuring a current-flowing time t during which a current flows through the constant-voltage path 32 when the connection circuit 31 is applied with a voltage higher than the set voltage V.sub.Z, and to change the operation condition of the internal combustion engine 10 depending on the measured current-flowing time t.
(13) The structure of the control apparatus 1 is described in detail below. The control apparatus 1 is for controlling the internal combustion engine 10 which is a gasoline engine in this embodiment. The internal combustion engine 10 includes a combustion chamber 11 in which a fuel-air mixture is combusted, an intake passage 12 for supplying the fuel-air mixture to the combustion chamber 11 and an exhaust passage 13 for discharging exhaust gas within the combustion chamber 11.
(14) The combustion chamber 11 includes a columnar piston 111 and a cylinder 113, the piston 111 being contained in the cylinder 113 movably in the axial direction thereof. The piston 111 is connected to a connecting rod 112 and a crankshaft (not shown) to convert linear motion of the piston 111 to rotary motion of the crankshaft. The crankshaft is provided with an angle sensor (not shown) for detecting the rotational angle thereof. The spark plug 2 is mounted on the cylinder 113 such that the center electrode 21 and the ground electrode 22 are exposed to the inside of the combustion chamber 11. When the center electrode 21 is applied with a voltage, a discharge spark is generated in the spark discharge gap between the center electrode 21 and the ground electrode 22.
(15) The intake passage 12, which is in communication with the combustion chamber 11, is provided with an intake compressor 141 of a supercharger, a throttle valve 121, an intake pressure sensor 122 and a fuel injection valve 123. The throttle valve 121 is an electronically controlled valve. By adjusting the opening degree of the throttle valve 121, the flow rate of air supplied to the combustion chamber 11 of the internal combustion engine 10 can be adjusted. The fuel injection valve 123 is an electromagnetically driven valve. An air-fuel mixture is formed by combining fuel injected from the fuel injection valve 123 with air within the intake passage 12. The air-fuel mixture is supplied to the combustion chamber 11 by opening an intake valve provided in the combustion chamber 11.
(16) The exhaust passage 13, which is in communication with the combustion chamber 11, is provided with an exhaust turbine 142 of the supercharger and an air-fuel ratio sensor 131. The air-fuel ratio sensor 131 detects concentrations of oxygen and unburnt components (CO, HC, H.sub.2 etc) in the exhaust gas, and outputs an electrical signal reflecting the detection results.
(17) As shown in
(18) As described in the foregoing, the control apparatus 1 includes the connection path 31 for electrically connecting the spark plug 2 to the ignition coil 310, the constant-voltage path 32 for preventing the spark discharge gap from being applied with a voltage higher than the set voltage V.sub.Z, and the operation control circuit 4 for controlling the operating condition of the internal combustion engine 10.
(19) The connection path 31 makes an electrical connection between the center electrode 21 of the spark plug 2 and the ignition coil 310. The ignition coil 310 includes a primary coil 311 and a secondary coil 312 magnetically connected to each other. Each of the primary coil 311 and the secondary coil 312 is formed by winding a wire with a certain number of turns.
(20) As shown in
(21) The secondary coil 312 is connected to the positive electrode of the battery 5 at one end thereof through a low-voltage path 34, and connected to the center electrode 21 of the spark plug 2 through the connection path 31 at the other end thereof. The negative electrode of the battery 5 is grounded. In this embodiment, the battery 5 is a 12V lead-acid storage battery, and the ground potential is 0 V.
(22) As shown in
(23) The operation control circuit 4, which is formed as an ECU constituted mainly of a microcomputer, stores therein relational expressions F1 and F2 between a later explained voltage deviation V.sub.Y and the current-flowing time t. The operation control circuit 4 is configured to be capable of measuring the current-flowing time t during which a current flows through the constant-voltage path 32, deriving the voltage deviation V.sub.Y from the current-flowing time t using later-explained relational expressions F1 and F2, and controlling the operating condition of the internal combustion engine 10 in accordance with the voltage deviation V.sub.Y. Although the voltage deviation V.sub.Y is derived using the relational expressions F1 and F2 in this embodiment, it may be derived using a conversion table or map data. The operation control circuit 4 is capable of also performing ignition control for outputting an ignition signal IGt to the control terminal (gate) 332 of the switching element 331 provided in the switching path 33.
(24) The relational expressions F1 and F2 are derived from relational data representing a relationship between the voltage deviation V.sub.Y and the current-flowing time t. The voltage deviation V.sub.Y is the difference between the set voltage V.sub.Z and an increased discharge voltage VX increased from the set voltage V.sub.Z due to deterioration of the spark plug 2. The relational data is obtained in advance through measurement. More specifically, the relational data is obtained by measuring variations of a discharge voltage V and the current-flowing time t when the cylinder pressure is varied as shown in
(25) In the graph of
(26) The relational expressions F1 and F2 are derived based on the relational data shown in each of
(27) The operation control circuit 4 can perform a process to reduce the discharge voltage V of the spark plug 2 by changing a controlled variable of an actuator for combustion control of the internal combustion engine 10. The process to reduce the discharge voltage V may be a process to shift the air-fuel ratio of the air-fuel mixture toward the fuel rich side, a process to reduce the supercharging pressure, or a process to advance the ignition timing.
(28) The process to reduce the supercharging pressure is for reducing the cylinder pressure of the internal combustion engine 10 to thereby reduce the discharge voltage V of the spark plug 2. The process to advance the ignition timing is for advancing the timing at which a discharge spark is generated in the spark discharge gap from the compression top dead center. By advancing the ignition timing, the discharge voltage V can be reduced since the cylinder pressure is reduced. The process to shift the air-fuel ratio of the air-fuel mixture toward the fuel rich side is done by increasing the amount of fuel injection from the fuel injection valve 123. The discharge voltage V of the spark plug 2 can be reduced by reducing the air-fuel ratio.
(29) Next, ignition control of the spark plug 2 and the operation control of the internal combustion engine 10 are explained. As shown in (a) in
(30) Subsequently, the operation control circuit 4 applies an OFF signal as the ignition signal IGt to the switching element 331 at time t1 as shown in (a) in
(31) When the applied voltage (the voltage applied to the spark discharge gap of the spark plug 2) exceeds the set voltage V.sub.Z of the constant-voltage element 321, since the constant-voltage element 321 become conductive and a voltage drop occurs, the applied voltage is maintained at the set voltage V.sub.Z. In this state, an insulation breakdown occurs in the spark discharge gap to generate a discharge spark. The applied voltage of the constant-voltage element 321 is set higher than the discharge voltage V of the brand-new spark plug 2, and lower than the allowable upper limit of the discharge voltage V of the spark plug 2. The allowable upper limit is an upper limit value of the range of the discharge voltage V within which the ignition operation can be performed reliably. The allowable upper limit is determined through a test in which the internal combustion engine 10 is run in various conditions.
(32) When the spark plug 2 is brand new, as shown in (b) in
(33) If it comes to time t4 before a spark discharge is generated, the discharge voltage V reaches an increased voltage V.sub.X higher than the set voltage V.sub.Z of the constant-voltage element 321 as shown in (b) in
(34) The internal combustion engine control apparatus 1 described above provides the following advantages. The control apparatus 1 is capable of changing the operating condition of the internal combustion engine 10 depending on the current-flowing time t. Since the current-flowing time t varies depending on the degree of deterioration of the spark plug 2, it is possible to estimate the degree of deterioration of the spark plug 2 by measuring the current-flowing time t. It is possible to suppress degradation of the ignition performance due to deterioration of the spark plug 2 by changing the operating condition of the internal combustion engine 10 in accordance with the degree of deterioration of the spark plug 2, so that the ignition performance can be maintained at a sufficiently high level despite deterioration of the spark plug 2.
(35) The operation control circuit 4 stores the relationship between the current-flowing time t and the voltage deviation V.sub.Y between the set voltage VZ and the increased discharge voltage V.sub.X increased from the set voltage V.sub.X due to deterioration of the spark plug 2, and changes the operating condition of the internal combustion engine 10 in accordance with the voltage deviation V.sub.Y derived from the measured current-flowing time t. That is, the voltage deviation V.sub.Y can be obtained without directly monitoring the discharge voltage of the spark plug 2. Conventionally, the operating condition of an internal combustion engine is controlled by directly monitoring the discharge voltage of a spark plug mounted on the engine. However, it is difficult to directly monitor the discharge voltage of the spark plug in a case where the engine is small in size. According to the internal combustion engine control apparatus 1 described above, it is possible to control the operating condition of an internal combustion engine by measuring the current-flowing time t even if the engine is small in size.
(36) The operation control circuit 4 stores the relational expressions F1 and F2 derived from the relational data, and obtains the voltage deviation V.sub.Y from the current-flowing time t using the relational expressions F1 and F2. Accordingly, the amount of data to be stored in the operation control circuit 4 can be small. Further, since the relational expressions F1 and F2 can represent the relationship between the current-flowing time t and the voltage deviation V.sub.Y in a continuous manner, the voltage deviation V.sub.Y can be derived with high accuracy in accordance with the measured current-flowing time t.
(37) The operation control circuit 4 performs the process to reduce the discharge voltage V of the spark plug 2 by changing the controlled variable of the actuator for combustion control of the internal combustion engine 10, so that the spark plug 2 can generate a discharge spark easily to thereby prevent a misfire in the internal combustion engine 10.
(38) As described above, according to the internal combustion engine control apparatus 1, it is possible to run an internal combustion engine steadily even if a spark plug mounted on the engine has been deteriorated.
(39) Second Embodiment
(40) Next, a second embodiment of the invention is described with reference to
(41) Third Embodiment
(42) Next, a third embodiment of the invention is described with reference to
(43) The limit discharge voltage V.sub.L is a voltage above which an effective discharge does not occur at an appropriate timing even after the set voltage VZ has been reached. That is, if the discharge voltage V exceeds the limit discharge voltage V.sub.L, it may occur that no discharge is produced in the spark plug 2, or the ignition timing is delayed causing output abnormality of the engine. The limit discharge voltage V.sub.L may be calculated from the relative expression F2, or determined in advance through experiment. When the limit discharge voltage V.sub.L is calculated from the relative expression F2, the convergence value of the discharge voltage V is determined to be the limit discharge voltage V.sub.L. For the spark plug 2 to perform ignition at the appropriate timing, the voltage deviation V.sub.Y between the limit discharge voltage V.sub.L and the set voltage V.sub.Z is set smaller than 10 kV preferably. More preferably, it is set smaller than 5 kV.
(44) In this embodiment, the operation control circuit 4 stores the relational expressions F1 and F2 derived from the relational data as shown in
(45) As shown by the solid line L4 and the broken line B4 in
(46) Next, a procedure for obtaining the degraded air-fuel ratio data (the solid line L4 and the broken line 34) using the air-fuel ratio data (the solid line L3 and the broken line 33) is explained. The operation control circuit 4 starts to measure the current-flowing time t at the moment when the discharge voltage V of the spark plug 2 reaches the increased discharge voltage V.sub.X and a current starts to flow through the constant-voltage path 32. In
(47) Subsequently, the operation control circuit 4 obtains the voltage deviation V.sub.Y from the measured current-flowing time t using the relational expressions F1 and F2. Concurrently, the operation control circuit 4 obtains data showing the air-fuel ratio of the internal combustion engine 10 when measuring the current-flowing time t. The air-fuel ratio can be determined based on the output of the air-fuel ratio sensor 131. Here, the obtained air-fuel ratio is denoted by At.
(48) As a result, a point Pt at which the air-fuel ratio becomes At and the voltage deviation becomes V.sub.yt is obtained. By drawing a straight line which passes through this point Pt and is parallel to the solid line L3 and the broken line B3 representing the air-fuel ratio data of the brand new spark plug 2, the solid line L4 and the broken line B4 representing the degraded air-fuel ratio data of the deteriorated spark plug 2 are obtained.
(49) Further, the operation control circuit 4 obtains a limit value of the air-fuel ratio of the deteriorated spark plug 2 using the degraded air-fuel ratio data (the solid line L4 and the broken line B4) and the limit discharge voltage V.sub.L. The limit value of the air-fuel ratio is a value at which the discharge voltage V becomes equal to the limit discharge voltage V.sub.L. Accordingly, the limit value of the air-fuel ratio of the deteriorated spark plug 2 is equal to At.sub.max. Accordingly, the operation control circuit 4 controls the amount of fuel injection by the fuel injection valve 123 such that the air-fuel ratio is maintained lower than the limit value At.sub.max as shown in
(50) As described above, in this embodiment, the operation control circuit 4 uses both the air-fuel ratio data and the relational data to control the air-fuel ratio in accordance with the degree of deterioration of the spark plug 2. Therefore, the internal combustion engine control apparatus 1 of this embodiment can maintain the ignition performance of the spark plug 2 to achieve an optimum combustion environment even when the internal combustion engine 10 is a lean burn engine with a supercharger.
(51) Incidentally, if the internal combustion engine control apparatus 1 stores a table, map data or relational expressions for conversion between the discharge voltage and the air-fuel ratio, the above described control can be performed more rapidly. The above described embodiments are configured to control the internal combustion engine 10 using the air-fuel ratio data. However, the above described embodiments may be modified to control the internal combustion engine 10 using data representing the rotational speed of the internal combustion engine 10 or the opening degree of the throttle. The above embodiments may be provided with a function of detecting the degree of deterioration of the spark plug based on the current-flowing time t or the voltage deviation and encouraging the user to replace the spark plug as necessary.
(52) The above explained preferred embodiments are exemplary of the invention of the present application which is described solely by the claims appended below. It should be understood that modifications of the preferred embodiments may be made as would occur to one of skill in the art.