Filtering device and method for adjusting filter characteristic
09799939 · 2017-10-24
Assignee
Inventors
- Masayuki Kikuda (Nagaokakyo, JP)
- Hitoshi Tada (Nagaokakyo, JP)
- Yoshiki Yamada (Nagaokakyo, JP)
- Takahiro Okada (Nagaokakyo, JP)
Cpc classification
International classification
Abstract
A filtering device includes at least one dielectric resonant element, which includes a dielectric block, an outer conductor, and an inner conductor, a terminal disposed in a through hole of the dielectric resonant element from a front surface, a plate-shaped circuit element electrically coupled with the at least one dielectric resonant element via the terminal, and a substrate on which the at last one dielectric resonant element and the plate-shaped circuit element are mounted. The outer conductor is disposed so as to cover the back surface besides the peripheral surface of the dielectric block. The first end surface of the dielectric block includes a first electrode-free portion that electrically isolates the inner conductor from the outer conductor, and a second electrode-free portion that electrically isolates the inner conductor from the outer conductor.
Claims
1. A filtering device, comprising: at least one dielectric resonant element including a dielectric block having a first end surface, a second end surface, an outer peripheral surface, and a through hole that extends from the first end surface to the second end surface, an outer conductor disposed on the outer peripheral surface and the second end surface, and an inner conductor disposed on an inner surface of the through hole; a terminal disposed in the through hole of the at least one dielectric resonant element from the first end surface; a circuit element electrically coupled with the at least one dielectric resonant element via the terminal; a substrate on which the at least one dielectric resonant element and the circuit element are mounted; and a shield member configured to cover at least the first end surface of the at least one dielectric resonant element, wherein the shield member does not cover at least a portion of the second end surface of the at least one dielectric resonant element, wherein the first end surface of the dielectric block includes a first electrode-free portion that electrically isolates the inner conductor from the outer conductor, and wherein at least one of the through hole and the second end surface of the dielectric block includes a second electrode-free portion that electrically isolates the inner conductor from the outer conductor.
2. The filtering device according to claim 1, wherein at least part of the second electrode-free portion is disposed in the through hole.
3. The filtering device according to claim 1, wherein a portion of the outer conductor of the at least one dielectric resonant element is removed to form a trimmed mark that affects a filter characteristic of the filtering device.
4. The filtering device according to claim 3, wherein the trimmed mark is disposed only on the second end surface of the dielectric block.
5. The filtering device according to claim 1, wherein the shield member does not cover at least a portion of the first end surface side of the at least one dielectric resonant element.
6. The filtering device according to claim 5, wherein a portion of the outer conductor of the dielectric resonant element is removed to form a trimmed mark that affects a filter characteristic of the filtering device.
7. The filtering device according to claim 6, wherein the trimmed mark is disposed only on the first end surface of the dielectric block.
8. The filtering device according to claim 1, wherein at least a portion of the outer conductor of the at least one dielectric resonant element includes a trimmed mark that affects a filter characteristic of the filtering device.
9. The filtering device according to claim 8, wherein the trimmed mark is positioned in the outer peripheral surface between the first end surface and the second end surface of the dielectric block.
10. The filtering device according to claim 1, wherein the circuit element includes a plate-shaped circuit element that is in contact with the terminal and the substrate and that has a thickness substantially equal to a distance between the terminal and the substrate.
11. The filtering device according to claim 1, wherein the at least one dielectric resonant element includes only one pair of the through hole and the inner conductor.
12. A method for adjusting filter characteristics of a filter device having a plurality of dielectric resonant elements each including a dielectric block having a first end surface, a second end surface, an outer peripheral surface, and a through hole that extends from the first end surface to the second end surface, an outer conductor disposed on the outer peripheral surface and the second end surface, and an inner conductor disposed on an inner surface of the through hole, the method comprising: inserting respective terminals into the respective through hole of the plurality of dielectric resonant elements from the respective first end surfaces, such that at least one of the terminals is inserted a different distance than another of the terminals; forming a first electrode-free portion on the first end surface of the dielectric block of each of the plurality of dielectric resonant elements that electrically isolates the inner conductor from the outer conductor; and forming a second electrode-free portion one at least one of the through hole and the second end surface of the dielectric block of each of the plurality of dielectric resonant elements that electrically isolates the inner conductor from the outer conductor, such that a shape of at least one of the second electrode-free portions terminals is a different shape than another of the second electrode-free portions.
13. The method for adjusting filter characteristics of a filter device according to claim 12, further comprising trimming at least one of the first end surface and the second end surface of the dielectric resonant element to adjust a filter characteristic of the filtering device.
14. A filtering device, comprising: a plurality of dielectric resonant elements, each including a dielectric block having a first end surface, a second end surface, an outer peripheral surface, and a through hole that extends from the first end surface to the second end surface, an outer conductor disposed on the outer peripheral surface and the second end surface, and an inner conductor disposed on an inner surface of the through hole; a plurality of terminals disposed, respectively, in the through holes of the plurality of dielectric resonant elements from the respective first end surfaces; a circuit element electrically coupled with the plurality of dielectric resonant elements via the plurality of terminal; and a substrate on which the plurality of dielectric resonant elements and the circuit element are mounted, wherein the first end surface of the dielectric block of each of the plurality of dielectric resonant elements includes a first electrode-free portion that electrically isolates the inner conductor from the outer conductor, wherein at least one of the through hole and the second end surface of the dielectric block of each of the plurality of dielectric resonant elements includes a second electrode-free portion that electrically isolates the inner conductor from the outer conductor, and wherein at least two of the plurality of terminals are inserted into respective through holes of two of the plurality of dielectric resonant elements, respectively, at different lengths.
15. The filtering device according to claim 14, wherein at least two second electrode-free portions of the plurality of dielectric resonant elements have a different shape with respect to each other.
16. The filtering device according to claim 14, wherein at least a portion of the outer conductor of at least one of the plurality of dielectric resonant elements includes a trimmed mark that affects a filter characteristic of the filtering device.
17. The filtering device according to claim 14, wherein the circuit element includes a plate-shaped circuit element that is in contact with the plurality of terminals and the substrate and that has a thickness substantially equal to a distance between the plurality of terminals and the substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) Now, multiple embodiments of the invention are described below as examples using filtering devices having band pass filter characteristics. The invention can be also embodied as filtering devices having other characteristics such as band elimination filter characteristics (BEF characteristics), high-pass filter characteristics (HPF characteristics), or low-pass filter characteristics (LPF characteristics), besides filtering devices having band pass filter characteristics. The embodiments described below are mere examples and some components according to different embodiments may be naturally switched or combined.
(11) First Embodiment
(12)
(13) The filtering device 1 according to the first embodiment includes dielectric resonant elements 2A, 2B, 2C, and 2D, terminals 3A, 3B, 3C, and 3D, a plate-shaped circuit element 4, a substrate 5, and a shield member 6.
(14) The dielectric resonant elements 2A to 2D are mounted on an upper surface of the substrate 5. The dielectric resonant elements 2A to 2D are arranged in order from the left surface side to the right surface side of the substrate 5. The dielectric resonant elements 2A to 2D are each a rectangular parallelepiped having a square front surface and a square back surface, and each extend lengthwise from the front surface to the back surface. The dielectric resonant elements 2A to 2D each include a dielectric block 21, an outer conductor 22, and an inner conductor 23.
(15) The dielectric block 21 is a cuboid made of a dielectric material such as low temperature co-fired ceramics (LTCC). The dielectric block 21 has a through hole 24, which extends from the front surface to the back surface of the dielectric block 21 through the dielectric block 21. The front surface of the dielectric block 21 corresponds to a “first end surface” described in claims. The back surface of the dielectric block 21 corresponds to a “second end surface” described in claims. The upper surface, the lower surface, the right side surface, and the left side surface of the dielectric block 21 each correspond to a “peripheral surface” described in claims.
(16) The outer conductor 22 is disposed so as to cover the entireties of five surfaces of the outer surfaces of the dielectric block 21 except the front surface.
(17) The inner conductor 23 is disposed so as to cover an inner surface of the through hole 24.
(18) Each of the dielectric resonant elements 2A to 2D includes electrode-free portions 25 and 26 that separate the inner conductor 23 and the outer conductor 22 from each other. As illustrated in
(19) The terminal 3A is inserted into the through hole 24 of the dielectric resonant element 2A from the front surface (from the electrode-free portion 25). The terminal 3B is inserted into the through hole 24 of the dielectric resonant element 2B from the front surface (from the electrode-free portion 25). The terminal 3C is inserted into the through hole 24 of the dielectric resonant element 2C from the front surface (from the electrode-free portion 25). The terminal 3D is inserted into the through hole 24 of the dielectric resonant element 2D from the front surface (from the electrode-free portion 25). By appropriately adjusting the amount by which the terminals 3A to 3D are respectively inserted into the dielectric resonant elements 2A to 2D, the resonator lengths of the dielectric resonant elements 2A to 2D can be changed and the positions of the dielectric resonant elements 2A to 2D in the direction connecting the front surface to the back surface of each of the dielectric resonant elements 2A to 2D can be changed.
(20) The terminals 3A to 3D are made of a material such as copper or aluminum. The terminals 3A to 3D are each formed from an integral metal plate and each include a tube portion 31 and a tongue portion 32. The tube portion 31 is formed by bending a metal plate into a tube. The tongue portion 32 is a portion shaped like a tongue and extends in the axial direction of the tube portion 31 from the tube portion 31. The tube portion 31 is inserted into the through hole 24 of the dielectric block 21 and coupled to the inner conductor 23 disposed inside the through hole 24 by a coupling method such as soldering. The tongue portion 32 protrudes beyond the front surface of the dielectric block 21 from the through hole 24.
(21) As described above, the electrode-free portion 25 extends over the entire front surface of each of the dielectric resonant elements 2A to 2D. Although each of the terminals 3A to 3D is inserted into the through hole 24 of the corresponding one of the dielectric resonant elements 2A to 2D from the front surface, the inner conductor 23 and the outer conductor 22 can be prevented from being electrically continuous with each other through the corresponding one of the terminals 3A to 3D or solder.
(22) The plate-shaped circuit element 4 is mounted on the upper surface of the substrate 5. The plate-shaped circuit element 4 is disposed adjacent to the front surfaces of the dielectric resonant elements 2A to 2D. The plate-shaped circuit element 4 is a flat board having a rectangular upper surface and a rectangular lower surface and extends lengthwise from the left side surface to the right side surface. The plate-shaped circuit element 4 includes a low dielectric-constant plate 41, top electrodes 42A, 42B, 42C, and 42D, and bottom electrodes 43A and 43B.
(23) The low dielectric-constant plate 41 is made of a material such as LTCC or glass epoxy and is a flat board having a rectangular upper surface and a rectangular lower surface. The top electrodes 42A to 42D are disposed on the upper surface of the low dielectric-constant plate 41 and arranged in order from the left side surface side to the right side surface side. The top electrode 42A is coupled to the tongue portion 32 of the terminal 3A by a coupling method such as soldering. The top electrode 42B is coupled to the tongue portion 32 of the terminal 3B by a coupling method such as soldering. The top electrode 42C is coupled to the tongue portion 32 of the terminal 3C by a coupling method such as soldering. The top electrode 42D is coupled to the tongue portion 32 of the terminal 3D by a coupling method such as soldering. The bottom electrodes 43A and 43B are disposed on the lower surface of the low dielectric-constant plate 41. Part of the bottom electrode 43A faces part of the top electrode 42A with the low dielectric-constant plate 41 interposed therebetween. Part of the bottom electrode 43B faces part of the top electrode 42D with the low dielectric-constant plate 41 interposed therebetween.
(24) The substrate 5 functions as a mount surface of the filtering device 1. The substrate 5 includes a board portion 51, connecting electrodes 52A and 52B, and earth electrodes 53. The board portion 51 is a substantially square flat board made of a material such as glass epoxy. The connecting electrode 52A is disposed so as to extend from a portion of the upper surface to a portion the lower surface via the left side surface of the board portion 51. The connecting electrode 52B is disposed so as to extend from a portion of the upper surface to a portion of the lower surface via the right side surface of the board portion 51. The earth electrodes 53 are disposed on the upper surface and the lower surface of the board portion 51. Although not illustrated, the earth electrode 53 on the lower surface of the board portion 51 extends to the front-surface-side end portion of an area interposed between the connecting electrode 52A and the connecting electrode 52B.
(25) The connecting electrode 52A is coupled to the bottom electrode 43A of the plate-shaped circuit element 4 by a coupling method such as soldering. The connecting electrode 52B is coupled to the bottom electrode 43B of the plate-shaped circuit element 4 by a coupling method such as soldering. The earth electrodes 53 of the substrate 5 are coupled to the outer conductors 22 of the dielectric resonant elements 2A to 2D by a coupling method such as soldering.
(26) The shield member 6 is disposed over the upper surface of the substrate 5 so as to cover the dielectric resonant elements 2A to 2D. The shield member 6 is made of an electrically conductive material such as metal. The shield member 6 includes a front surface board 61, an upper surface board 62, and side surface boards 63A and 63B.
(27) The front surface board 61 is fixed to the substrate 5 at its lower end portion. The front surface board 61 faces the front surfaces of the dielectric resonant elements 2A to 2D, the terminals 3A to 3D, and the plate-shaped circuit element 4 at its upper end portion. The upper surface board 62 extends at an angle from the upper end portion of the front surface board 61 toward the back surface side. The upper surface board 62 faces the upper surfaces of the terminals 3A to 3D, the plate-shaped circuit element 4, and front-surface-side end portions of the dielectric resonant elements 2A to 2D. Back-surface-side end portions of the dielectric resonant elements 2A to 2D protrude beyond the upper surface board 62 toward the back surface side. The back-surface-side end portion of the upper surface board 62 is coupled to the outer conductors 22 on the upper surfaces of the dielectric resonant elements 2A to 2D by a coupling method such as soldering. The side surface boards 63A and 63B extend downward at an angle from respective left-side-surface-side and right-side-surface-side end portions of the upper surface board 62. The side surface boards 63A and 63B respectively face the outer side surfaces of the dielectric resonant elements 2A and 2D. Lower end portions of the side surface boards 63A and 63B are respectively coupled to the outer conductors 22 on the outer side surfaces of the dielectric resonant elements 2A and 2D by a coupling method such as soldering.
(28) The upper surface board 62 of the shield member 6 has cavities 64A and 64B. Front-surface-side end portions of the upper surfaces of the dielectric resonant elements 2A and 2B and the terminals 3A and 3B are exposed through the cavity 64A to the upper surface side of the shield member 6. Front-surface-side end portions of the upper surfaces of the dielectric resonant elements 2C and 2D and the terminals 3C and 3D are exposed through the cavity 64B to the upper surface side of the shield member 6. Back end portions of the dielectric resonant elements 2A to 2D are exposed to the back surface side of the shield member 6.
(29)
(30) As described above, each of the dielectric resonant elements 2A to 2D has electrode-free portions 25 and 26. Thus, the inner conductor 23 is open at both ends. Thus, each of the dielectric resonant elements 2A to 2D constitutes a single λ/2 resonator.
(31) As described above, the top electrodes 42A to 42D of the plate-shaped circuit element 4 are adjacent to one another. Thus, an electrostatic capacity Ck occurs between each adjacent two of the top electrodes 42A to 42D. As described above, the bottom electrode 43A and the top electrode 42A of the plate-shaped circuit element 4 face each other with the low dielectric-constant plate 41 interposed therebetween. The bottom electrode 43B and the top electrode 42D also face each other with the low dielectric-constant plate 41 interposed therebetween. Thus, electrostatic capacities Ce occur between the bottom electrode 43A and the top electrode 42A and between the bottom electrode 43B and the top electrode 42D. As described above, the earth electrode 53 of the substrate 5 on the back surface extends to a portion interposed between the connecting electrodes 52A and 52B. Thus, the earth electrode 53 of the substrate 5 on the back surface faces the top electrodes 42A to 42D of the plate-shaped circuit element 4 with the substrate 5 and the low dielectric-constant plate 41 interposed therebetween. Thus, an electrostatic capacity Cs occurs between the earth electrode 53 of the substrate 5 on the back surface and each of the top electrodes 42A to 42D of the plate-shaped circuit element 4.
(32) The λ/2 resonator constituted by the dielectric resonant element 2A is coupled to the connecting electrode 52A via the electrostatic capacity Ce. The λ/2 resonator constituted by the dielectric resonant element 2D is coupled to the connecting electrode 52B via the electrostatic capacity Ce. Adjacent two of the λ/2 resonators constituted by the dielectric resonant elements 2A to 2D are coupled to each other via the electrostatic capacity Ck. The λ/2 resonators constituted by the dielectric resonant elements 2A to 2D are each grounded via the electrostatic capacities Cs. The filtering device 1 has such an equivalent circuit configuration and has band pass filter characteristics.
(33) In the filtering device 1 having the above-described configuration, the plate-shaped circuit element 4 forms the electrostatic capacities Ck, Ce, and Cs and the plate-shaped circuit element 4 is connected to the dielectric resonant elements 2A to 2D using the terminals 3A to 3D. Thus, the electrostatic capacities Ck, Ce, and Cs can be appropriately determined independent from the dielectric resonant elements 2A to 2D. This configuration facilitates setting of desirable filter characteristics of the filtering device 1, whereby the filtering device 1 can be designed more flexibly. Since each of the dielectric resonant elements 2A to 2D constitutes a discrete resonant element having a single-pair configuration, the resonance frequency for a TE mode that occurs in each of the dielectric resonant elements 2A to 2D is separated from the pass band of the filtering device 1, whereby the band pass filter characteristics are less likely to deteriorate.
(34) In the filtering device 1, each of the dielectric resonant elements 2A to 2D constitutes a λ/2 resonator and is thus allowed to have a larger dielectric block 21 than in the case where each of the dielectric resonant elements 2A to 2D constitutes a λ/4 resonator. This configuration eliminates the need for significant size reduction of the dielectric resonant elements 2A to 2D and the plate-shaped circuit element 4 for the case where the filtering device 1 is adapted for a frequency band higher than the frequency band used thus far. Thus, the dielectric resonant elements 2A to 2D and the plate-shaped circuit element 4 can be formed in feasible sizes, whereby the filtering device 1 adapted to a frequency band higher than the frequency band used thus far can be easily formed.
(35)
(36) In the filtering device 1, the inner conductor 23 and the outer conductor 22 are completely separated from each other in each of the dielectric resonant elements 2A to 2D constituting a λ/2 resonator. Thus, electric currents negligibly concentrate in the outer conductor 22, whereby the Q factor does not deteriorate.
(37)
(38) Besides, in the filtering device 1, the shield member 6 covers the front surfaces of the dielectric resonant elements 2A to 2D. The front surfaces of the dielectric resonant elements 2A to 2D are thus resistant to external influences although the electrode-free portions 25 extend over the entire front surfaces of the dielectric resonant elements 2A to 2D. The dielectric resonant elements 2A to 2D each have an electrode-free portion 26 on its back surface side and constitute a λ/2 resonator. However, the back surfaces of the dielectric resonant elements 2A to 2D are resistant to external influences since they are covered with the outer conductors 22.
(39)
(40) In the filtering device 1, the dielectric resonant elements 2A to 2D can be subjected to an adjustment while the shield member 6 remains attached.
(41)
(42) In this manner, while the dielectric resonant elements 2A to 2D attain appropriate resonator lengths, the positions of the dielectric resonant elements 2A to 2D can be adjusted by performing an operation of adjusting the amount by which the terminals 3A to 3D are inserted into the respective dielectric resonant elements 2A to 2D and by performing an operation of adjusting the shapes of the electrode-free portions 26. Thus, the dielectric resonant elements 2A to 2D can be positioned so as to be negligibly subject to external influences even when an external metal is disposed near the back surface of the filtering device 1.
(43) The dielectric resonant elements 2A to 2D have trimmed marks 28 obtained by partially removing the outer conductors 22 on the upper surfaces by trimming the outer conductors 22 on the upper surfaces through the cavities 64A and 64B of the shield members 6. Such trimmed marks 28 can be formed by laser processing or processing with a die grinder.
(44) Trimming the upper surfaces of the dielectric resonant elements 2A to 2D can change the characteristics of the dielectric resonant elements 2A to 2D such as the resonator length or the degree to which resonators are coupled together. More specifically, increasing the resonator length can adjust the resonance frequency to the lower side. Thus, the filtering device 1 is allowed to have its characteristics adjusted by being subjected to trimming even after being subjected to the insertion-amount adjusting operation, in which the amount by which the terminals 3A to 3D are inserted into the respective dielectric resonant elements 2A to 2D are adjusted, or after being subjected to the operation of adjusting the shapes of the electrode-free portions 26, as described above. Thus, a desired resonator length can be obtained while undesirable factors such as production variation of the electrode-free portions 26 are compensated for, whereby the filtering device 1 can reliably have desired filter characteristics.
(45)
(46) Merely trimming the back surfaces of the dielectric resonant elements 2A to 2D in this manner can also change the characteristics of the dielectric resonant elements 2A to 2D such as the resonator length or the degree to which resonators are coupled together. Thus, the filtering device 1 is allowed to have its characteristics adjusted by being subjected to a trimming operation on the back surface even after being subjected to the insertion-amount adjusting operation in which the amount by which the terminals 3A to 3D are inserted into the respective dielectric resonant elements 2A to 2D are adjusted, after being subjected to the operation of adjusting the shapes of the electrode-free portions 26, or after being subjected to the trimming operation on the upper surfaces of the dielectric resonant elements 2A to 2D, as described above. Thus, a desired resonator length can be obtained while undesirable factors such as production variation of the electrode-free portions 26 are compensated for, whereby the filtering device 1 can reliably have desired filter characteristics.
(47) In the case where the upper surfaces of the dielectric resonant elements 2A to 2D are trimmed, it is preferable that the trimmed marks 28 be positioned around the intermediate position in the axial direction, for example, positioned so as to cover the middle in the axial direction. The adjustment sensitivity of the resonance frequency to the trimming operation increases as the portion that is to be trimmed is located closer to the middle in the axial direction, whereas the adjustment sensitivity of the resonance frequency to the trimming operation decreases as the portion that is to be trimmed is located farther from the middle in the axial direction. Thus, the upper surfaces of the dielectric resonant elements 2A to 2D are trimmed so that the resonance frequencies are roughly adjusted and then the back surfaces of the dielectric resonant elements 2A to 2D are trimmed so that the resonance frequencies are finely adjusted. In this manner, the resonance frequencies can be adjusted highly accurately.
(48) In the case where the front surfaces or the upper surfaces of the dielectric resonant elements 2A to 2D are not trimmed, the shield member 6 does not necessarily have to have the cavities 64A and 64B. The shield member 6 without the cavities 64A and 64B can become more resistant to external influences on the front surface side of the filtering device 1.
(49) Second Embodiment
(50)
(51) Third Embodiment
(52)
(53) Fourth Embodiment
(54)
(55) In the case where the front surfaces of the dielectric resonant elements 92A to 92D are trimmed in the manner as described above, the back surfaces of the dielectric resonant elements 92A to 92D do not have to be trimmed. In this case, the trimmed marks 96 are formed on only the front surfaces of the dielectric resonant elements 92A to 92D. In this configuration, the absence of trimmed marks prevents the areas of the outer conductors 22 on the back surfaces of the dielectric resonant elements 92A to 92D from decreasing, whereby the filtering device 91 can become resistant to external influences on the back surface.
(56) Fifth Embodiment
(57)
(58) The invention can be embodied as in the embodiments described above. Besides the embodiments described above, the invention can be embodied in various other modes. Beside a plate-shaped circuit element, an air-core coil, a square capacitor, or a chip component may be used as an example of a circuit element connected to a dielectric resonant element using a terminal. Besides a discrete resonant element having a single-pair configuration, a bulk resonant element having a multi-pair configuration may be used as an example of a dielectric resonant element. The second electrode-free portion may be continuously disposed over an area extending from the inner surface of the through hole to the back surface of the dielectric block. The shield member may be omitted. In this case, it is effective to provide part of the outer conductors also on the front surface side of the dielectric resonant elements. The shield member may cover back-surface-side end portions of the dielectric resonant elements.
(59) While preferred embodiments of the invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the invention. The scope of the invention, therefore, is to be determined solely by the following claims.