DELAY PROCESS TO PROVIDE TIMED CHEMISTRY TO LATERAL-FLOW IMMUNOASSAYS

Abstract

The present invention provides for a release system for delaying application of chemical reagents in a lateral-flow immunoassay. A chemistry release fiber comprising a permeable membrane and a chemical release agent is used to delay chemical reagent delivery to the indicator of a lateral-flow immunoassay. Also disclosed is the related method of delaying application of chemical reagents in a lateral-flow immunoassay.

Claims

1. A release system for delaying application of a chemical reagent to a lateral-flow immunoassay, comprising: a membrane; an absorbent material containing a chemical reagent; and an adhesive covering.

2. The release system of claim 1, wherein the membrane comprises a porous polymer.

3. The release system in claim 1, wherein the membrane comprises a fibrous material that is predominantly cellulose

4. The release system of claim 1, wherein the absorbent material comprises an absorbent pad.

5. The release system of claim 1, wherein the absorbent material comprises an absorbent string.

6. The release system of claim 1, wherein the absorbent material comprises a plurality of absorbent strings, absorbent pads, or any combination thereof.

7. The release system of claim 1, wherein the absorbent material comprises an absorbed hydrogen peroxide forming compound.

8. The release system of claim 7, wherein the absorbed hydrogen peroxide forming compound comprises sodium perborate, sodium percarbonate, sodium peroxide, any salts thereof, or any combination thereof.

9. The release system of claim 1, wherein the absorbent material comprises an absorbed hydrogen forming compound.

10. The release system of claim 9, wherein the absorbed hydrogen forming compound comprises sodium borohydride or other borohydrides.

11. The release system of claim 1, wherein the absorbent material comprises absorbed color forming reagents.

12. The release system of claim 11, wherein the absorbed color forming reagents comprises a phenylenediamine salt with a naphthol or a phenol.

13. A method for delaying application of a chemical reagent to a lateral-flow immunoassay comprising: providing a lateral flow immunoassay comprising a membrane, an absorbent material containing a chemical reagent, and an adhesive covering; and applying liquid to the lateral flow immunoassay, wherein the membrane controls diffusion of the liquid into the absorbent material and the absorbent material releases reagents that then diffuse back through the membrane.

14. The method of claim 13, wherein the membrane comprises a porous polymer.

15. The method of claim 13, wherein the membrane comprises a fibrous material that is predominantly cellulose.

16. The method of claim 13, wherein the absorbent material comprises an absorbent pad.

17. The method of claim 13, wherein the absorbent material comprises an absorbent string.

18. The method of claim 13, wherein the absorbent material comprises a plurality of absorbent strings, absorbent pads, or any combination thereof.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0013] FIG. 1 is a top view of a lateral-flow immunoassay containing a chemical release fiber construct in accordance with the teachings of the present disclosure.

[0014] FIG. 2 is a cross-sectional view of a chemical release fiber construct in accordance with the teachings of the present disclosure.

[0015] FIG. 3 is a photograph of a lateral-flow immunoassay where the chemical reagents were released at the same time as the catalyst.

[0016] FIG. 4 is a photograph of six lateral-flow immunoassays run in parallel where the initial immunochemistry has migrated and the release of reagents from the chemical release fiber construct has just begun.

[0017] FIG. 5 is a photograph of six lateral-flow immunoassays run in parallel where the initial immunochemistry has migrated and the release of reagents from the chemical release fiber construct has completed.

[0018] FIG. 6 is a cross-sectional view of a chemical release fiber construct in accordance with the teachings of the present disclosure.

[0019] FIG. 7A is a photograph of three different types of chemical release fiber constructs, done in duplicate, constructed in accordance with the teachings of the present disclosure shown after 45 seconds of placing strips in solution. FIG. 7B is a photograph of the same three different types of chemical release fiber constructs as in FIG. 7A, done in duplicate, constructed in accordance with the teachings of the present disclosure shown after 9 minutes of placing strips in solution.

[0020] FIG. 8 is a graph showing the time delay using polysulfone membranes as the surface membrane in the chemical release fiber.

[0021] FIG. 9 is a graph showing the time delay using a polycarbonate membrane, nylon mesh, or filter paper membrane as the surface membrane in the chemical release fiber.

[0022] FIG. 10 is a graph showing the time delay using battery separators as the surface membrane in the chemical release fiber.

DETAILED DESCRIPTION OF THE INVENTION

[0023] The present invention provides a delayed release of chemical reagents in LFIAs. The LFIAs have a chemistry release fiber comprising a permeable membrane and an absorbent material having a chemical release agent. The chemistry release fiber delays chemical reagent delivery to the indicator of the LFIA.

[0024] One embodiment of the invention is shown in FIG. 1, which depicts a top view of a lateral-flow immunoassay construct 10. On the lateral-flow immunoassay construct 10 is the chemical release fiber construct 15. The lateral-flow immunoassay construct 10 comprises a conjugate pad 11, plastic-backed nitrocellulose 12, and an absorption pad 13. A capture line 16 comprising biotinylated bovine serum albumin is absorbed to the plastic-backed nitrocellulose 12. A control line 14 comprising bovine serum albumin is absorbed to the plastic-backed nitrocellulose 12. The catalyst 19 used as the visualization label in the assay is initially absorbed onto pad 11. A plurality of catalyst 19 particles are present. Catalyst 19 may be below, under, or above (as measured by the liquid flow in the lateral-flow construct 10, which is from pad 11 to pad 13) the chemical release fiber construct 15. Since the catalyst 19 comprises nanosized particles, they are not individually visible. The size indicated for catalyst 19 in FIG. 1 is only for illustrative purposes. The general liquid flow is indicated by arrow 18.

[0025] FIG. 2 displays a side view of one inner construction of the chemical release fiber construct 15. The chemical release fiber construct 15 in one embodiment is a three layer device comprising a tape overlay 20, a fiber 30, and the permeable membrane 40. Fiber 30 is impregnated with chemical precursors, buffers, and stabilizing agents necessary for the particular catalyst 19, used as a label, to function. The permeable membrane 40 acts to delay the diffusion of water into fiber 30 and the diffusion out of the reagents that are contained on or in fiber 30 and are thereby dissolved from the fiber. The tape overlay 20 acts to hold the fiber 30 in contact with membrane 40 and the whole construct in contact with either the conjugate pad 11 or the nitrocellulose membrane 12. The placement of chemical release fiber construct 15 is in no way limiting. Having construct 15 in contact with the nitrocellulose membrane 40 is preferred. Having chemical release fiber construct 15 in contact with conjugate pad 11 is most preferred. Other types of lateral-flow assays, known in the art, have additional layers to act as filters for whole blood, for example, and placing chemical release fiber construct 15 on one of those additional layers may be advantageous. The number of fibers, as exemplified by a single fiber 30 are by no means limiting to the chemical release fiber construct 15. Chemical release fiber construct 15 can have a plurality of fibers encompassing the chemistry required for the detection system. Additionally, several chemical release fibers may be used to separate and control the timing of various reagents needed for the visualization of the catalyst label 19 to function. Membrane 40 controls diffusion of liquid from part of a flowing stream diffusion though capillary action in nitrocellulose 12 and conjugate pad 11 into the absorbent material via capillary action and the absorbent material releases reagents that then diffuse back through the membrane into the main flowing stream via simple diffusion. Capillary action is faster than simple diffusion due to convection caused by the absorption of liquid.

[0026] Depicted in FIG. 3 is an example of a lateral-flow immunoassay where the initial immunochemistry and chemical release are contemporaneous. FIG. 3. shows the large background caused by the catalyst label 19 interacting with the chemistry while the label migrates up the nitrocellulose stip.

[0027] FIG. 4 shows a photograph of six lateral-flow immunoassays run in parallel where the initial immunochemistry has migrated and the release of reagents from the chemical release fiber construct has just begun. The photograph is from a time-lapsed movie where the time indicated is from the initial application of the mobile liquid. The immobilized catalytic particles are not visible due to their low concentration.

[0028] FIG. 5 shows a photograph of six lateral-flow immunoassays run in parallel where the initial immunochemistry has migrated and the release of reagents from the chemical release fiber construct has completed. The figure is from a time-lapsed movie where the time indicated is from the initial application of the mobile liquid. The localization of the developed dye by the catalytic particles is clearly visible.

[0029] FIG. 6 shows an embodiment of the inner construction of the chemical release fiber construct. Chemical release fiber construct comprises the tape overlay 20, a pad 300 containing the chemicals of interest, and the permeable membrane 40. Pad 300 is impregnated with chemical precursors, buffers, and stabilizing agents necessary for the particular catalyst used as a label to function. However, a fiber or fibers are preferred if the amount of chemicals necessary is small. The number of pads, as exemplified by pad 300 is no means limiting to the chemical release fiber construct 150. Chemical release fiber construct 150 can have a plurality of pads 300 and fibers 30 containing the chemistry required for the detection system. Fibers are preferred over pads if the amount of chemicals necessary is small since less liquid need be diverted from the lateral-flow channel into the chemical release fiber to moisten and saturate fibers as compared to pads.

[0030] The mechanism for delay of release of materials from the chemical release fiber construct is thought to occur with the fluid traveling up the nitrocellulose strip 12 and through the conjugate pad 13, may travel due to capillary action of the substrate. Capillary action causes rapid movement of molecules because of convection. However, flow in the nitrocellulose strip 12 is nearly laminar such that mixing side to side and up and down (in the direction of flow indicated by arrow 19) is minimal. Likewise diffusion up through membrane 40 is primarily by capillary action due to absorption of the fluid by fiber 30 and or pad 300 causing convection of the fluid into the chemical release fiber construct. This fluid convection is limited by the hydrophobicity and wetting of membrane 40. Once the fluid exceeds the absorptive capability of the components of the chemical release fiber construct, then convection stops and back diffusion through membrane 40 can occur. However, as convection is minimized since there is no wicking action as all components are saturated with liquid, this back diffusion could be considered as pure diffusion. Pure diffusion is much slower than convection and slows the rate of introduction of any materials released from the interior of the chemical release fiber construct.

[0031] Variable delay can be achieved by increasing the absorptive capacity of the chemical release fiber construct by increasing the number or size of absorptive entities present. These entities may contain useful chemistry or may be contain no chemistry and are just inert delay entities. One method could be to place a sheet of filter paper between membrane 40 and fiber 30. Another method could be to wrap one or more of the fibers in an absorptive material to delay the release of chemistry from that fiber over release from other fibers.

[0032] Additional delay can be achieved by varying the contact area of membrane 40 with smaller contacts increasing the delay. This is less desirable because a smaller contact area will also decrease the application of dissolved materials released from the interior back into the flowing stream. Likewise, increasing the delay by decreasing the diffusion though membrane 40 through, for example, decreasing the pore size, number or pores, thickness, or hydrophobicity would also decrease the rate of the back diffusion of dissolved materials released from the interior absorptive units back into the flowing stream, which may be advantageous. However, modulating the delay by varying the absorptive capability of the interior of the chemical release fiber construct is preferred. Likewise, modulating the delay by varying the membrane thickness is most preferred.

Example 1

[0033] Two fibers are used as fiber 30. One is impregnated with a hydrogen peroxide precursor that releases hydrogen peroxide upon exposure to water. The second fiber (not shown in FIG. 1) is impregnated with two dye precursors that are for precipitating dye in the presence of a catalyst. This example uses catalyst dye chemistry impregnated on the second fiber as outlined by Kidwell (Kidwell, “Catalytic Particles for Increased Sensitivity in Lateral Flow Immunoassays,” United States Patent Application 20180052153, Feb. 22, 2018 and Kidwell et al., “Catalytic Particles For Signal Enhancement For Lateral Flow Immunoassays,” United States Patent Application 20190339265, Nov. 7, 2019).

[0034] The second fiber was prepared by soaking cotton twine (average 225 μm diameter) in a solution of 40 mg/mL 4-Hydroxy-1-naphthalenesulfonic acid sodium salt (CAS #6099-57-6), 30 mg/mL N,N-Diethyl-p-phenylenediamine (CAS #6283-63-2), and 20 mg/mL citric acid (CAS #77-92-9) in equal parts ethanol and water. Fiber 30 was prepared by soaking a second piece of cotton twine in a four parts to one solution of 1M sodium carbonate buffer and concentrated hydrogen peroxide (30% H2O2 in H2O). Soaking solutions were used in volumes that well exceeded the saturation volume for the length of string so as to not limit the quantity of chemical absorbed. After 5 minutes exposure to each solution, each piece of twine was air dried. The two dried strings were placed side by side, centered on a piece of overlay adhesive 10 (Oracal 651) about 1 cm in width. A 0.5 cm in width polyester tack-etched membrane (Osmonics Poretics 3 μm, cat #33083, typical published water flow rate of 600 mL/min/cm2 at 10 PSI pressure differential) served as permeable membrane 40 and was placed overtop the two fibers. The adhesive 10 overlapping either side of the nylon mesh was then used for assembling the lateral-flow strip.

[0035] The overlay adhesive 10 may be eliminated with an appropriate holder pressing the components of fiber 30 or pad 300, membrane 40, and absorption pad 13 or outer suitable backing. However, generally LFIAs are constructed in long or continuous strips that are guillotined into individual strips afterwards and then placed in a holder. Most conveniently, the chemical release fiber construct 15 with adhesive 10 can be applied to the long strip where the adhesive 10 holds the assembly together before individual strips are cut and packaged. This aids in manufacture and changes the manufacturing process very little from LFIAs without the chemical release fiber construct.

[0036] Neutravidin palladium conjugates were used as the catalyst. They were prepared by combining 18 μL of PdCl2 (64.4 mM), 182 μL of Neutravidin (2 mg/mL), and 970 μL of distilled water in a microfuge tube. The solution equilibrated for 10 minutes before rapidly adding 30 μL sodium borohydride (10 mg/mL) with vigorous agitation. The solution immediately changed from a pale yellow to brown/gray color upon addition of the reductant. The microfuge tube was placed on a shaking table for a minimum of one hour to allow the reaction to go to completion. The reaction produced protein conjugates with ˜2 nm Pd nanoparticles, as measured by transmission electron microscopy. This catalyst was used as catalyst label 19.

[0037] A long lateral-flow master card was assembled on 60 mm×30 mm backing cards. First the nitrocellulose 12 (Unisart CN 95 nitrocellulose), arrayed with capture line 16 and control line 14 on a BioDot Xyz printer, was placed length wise in the middle of the card yielding a 25 mm wide area. Next the conjugate strip 11 (Ahlstrom-Munksjo 8964) 20 mm in width and arrayed with dried catalyst 19 was placed at the bottom of the card overlapping nitrocellulose strip 12 by 2-3 mm. The absorption pad 13 (Whatman 50/P blotting paper), cut to 15 mm wide, was placed at the top of the card and overlapped the nitrocellulose 12 by 2-3 mm. The chemical release fiber construct 15, was then placed on top of the conjugate pad such that it was below the dried catalyst label 19 and above the bottom of the strip using the overlapping adhesive 10 to secure it in place. Finally, the assembled lateral-flow strip master card was cut into individual 4 mm wide lateral-flow test strips using a BioDot guillotine cutter.

[0038] The results of running the assembled latter-flow strips are shown in FIGS. 4 and 5. This chemical release fiber conjugate, provided a satisfactory delay for all the catalyst label 19 to migrate up the strip. The delay, as measured by time-lapse photography was 3-4 minutes from the start of the test where it took approximately 30 seconds for the liquid line to reach capture line 16. Note the dye development at the boundary of conjugate pad 11 and nitrocellulose 12. This is caused by catalyst 19 being trapped at this boundary and not migrating up the strip. This development is not due to the delay of the chemistry from the chemical release fiber construct 15 being insufficient as demonstrated in FIG. 3.

Example 2

[0039] A method to easily visualize the working of the chemical release fiber construct 15 is to use precursors that form a dye upon reaction with a catalyst. It is especially useful to use precursors for the reaction of hydrogen peroxide in the presence of a palladium catalyst. Fiber 30 was constructed as in Example 1. Five different types of chemical release fiber constructs 15, done in triplicate, were constructed with different membranes 40. The constructs were placed on the nitrocellulose strip 12. The average time to just start the development of the line at the catalyst are shown in Table 1 for various chemical release fiber constructs 15. As can be seen in Table 1, the time can be varied over a long period though simply changing the membrane or the number of layers.

TABLE-US-00001 TABLE 1 Time to just observe the start of dye formation. The running solution was 1% hydrogen peroxide in 100 mM sodium carbonate buffer. The catalyst was sprayed at approximately 30 ng/line. Construct of Time to Start of Membrane 40 Dye Formation (minutes) No membrane 40 used 2.25 3 μm Nucleophore membrane 3.92 0.8 μm Nucleophore membrane 3.40 0.2 μm Nucleophore membrane 7.59 Whatman 1 filter paper 11.61  3 μm Nucleophore membrane + 7.41 Whatman 1 filter paper

Example 3

[0040] An additional method to easily visualize the working of the chemical release fiber construct 15 is to use colored dyes. It is especially useful to use anionic dyes as they have less affinity for the components of the chemical release fiber construct 15 and the lateral-flow immunoassay construct 10. pH sensitive dyes such as bromophenol blue are preferred as they change color form yellow to blue on a pH shift. The dye is loaded in fiber 30 in acid media and dried, the fiber will be yellow in color. If the test solution were basic, the rate of hydration of the fiber can be readily measured by the color change. Likewise, the release of the now blue dye into the flowing stream on nitrocellulose 12 can be easily visualized.

[0041] FIG. 7A is a photograph of a chemical release fiber construct 15 directly on nitrocellulose 12 after the interior fiber 20 has just been hydrated. FIG. 7B is a photograph of a chemical release fiber construct 15 directly on nitrocellulose 12 during the release of the now blue bromophenol blue dye onto the nitrocellulose. Colloidal gold 190 migrating up the nitrocellulose strip causes a red color. The colloidal gold is labeled with antibodies to human chorionic gonadotropin (hCG) hormone and recovered from commercial hCG tests. The colloidal gold flows under the chemical release fiber construct 15 and is captured on control line 140, striped with goat anti-mouse antibodies. This example demonstrates that chemical release fiber construct 15 does not alter the flow of the colloidal labels on the nitrocellulose and thus can be placed in any location required on the lateral flow system. This example also illustrates that the time of release of the blue dye can be adjusted until after the labeled particles are captured and the excess removed from nitrocellulose strip 12 into absorption pad 13. Six different types of chemical release fiber constructs 15 were constructed with different membranes 40. The membrane 40 pairs left to right are given in Table 2. Referring to Table 2, chemical release fiber constructs 1-3 appeared optimal, with construct 2 being preferred and constructs 4-6 being longer than necessary for the colloidal gold to clear the nitrocellulose strip 12.

TABLE-US-00002 TABLE 2 Components of CRF constructs 15 used in FIG. 7. All fiber 20 were the same containing bromophenol blue dye. 1 Whatman Q8 filter paper as membrane 40, 5 mm wide, 2 cm tape overlay 20 2 Whatman Q8 filter paper as membrane 40, 3 mm wide, 2 cm tape overlay 20 3 Whatman Q8 filter paper as membrane 40, 3 mm wide, 2 cm tape overlay 20 4 Whatman Q8 filter paper soaked in saturated sucrose and air dried as membrane 40, 4 mm wide, 2 cm tape overlay 20 5 Whatman Q8 filter paper soaked in saturated sucrose and air dried as membrane 40, 7 mm wide, 2 cm tape overlay 20 6 Whatman Q8 filter paper soaked in saturated sucrose and air dried as membrane 40, 7 mm wide, 1 cm tape overlay 20

Example 4

[0042] A number of different membranes were tried in the membrane part of the chemical release fiber construct 15 as shown in FIGS. 8-10. The time delay was measured in a number of replicates simultaneously by placing the LFIA in a tray where the capture line consisted of the palladium nanoparticle catalyst attached to a protein already in place. This scheme was used to measure only the delay and separate the required biology from the chemistry. In these measurements, the chemical release fiber comprised only two color forming reagents. The mobile phase was 1% hydrogen peroxide in 100 mM sodium carbonate buffer. The strips were video recorded and the time difference for the reagents in the chemical release fiber to reach the strip measured by eye after viewing the video where the initial blue color just appeared compared to addition of the buffer-hydrogen peroxide. For some measurements, the video was digitized and each frame examined and the color density calculated over a selected area. The color intensity was plotted vs. time and generally two lines emerged. The intersection of these two lines provided the first indication of the color formation. This process was more cumbersome than the visual process and produced similar results.

[0043] FIG. 8 shows the time delay with using polysulfone membranes as the surface membrane 40 in the chemical release fiber. The polysulfone membranes were the hydrophilic type and purchased from Schluicher & Schuell as Catalog #28260 for 0.45 μm pore size membranes or Catalog #28340 for 0.1 μm pore size membranes. The NC refers to application of the polysulfone membranes onto the nitrocellulose part of the LFIA. The CP refers to application of the membrane-CRF construct to the conjugate pad. “Shiny” refers to placing the polysulfone membrane shiny side in contact with the nitrocellulose membrane or with the conjugate pad. “Dull” refers to placing the dull side to the respective surface. The error bars are one standard deviation for between 5-10 measurements.

[0044] FIG. 9 shows the time delay with using polycarbonate, nylon mesh, or filter paper membranes as the surface membrane 40 in the chemical release fiber. The polycarbonate membranes were purchased from Nucleophore Corporation, Pleasanton, Calif. in the indicated pore size. Spectra/mesh was purchased from Spectrum, Houston, Tex. as the woven nylon type. The filter paper was Whatman® #1 purchased from Whatman International Limited, Maidstone, England. The membrane-chemical release fiber constructs were applied to either the nitrocellulose or conjugate pad. For the polycarbonate membranes, little delay is observed on the nitrocellulose pad as compared to a chemical release fiber without a membrane. The error bars are one standard deviation for between 5-10 measurements.

[0045] FIG. 10 shows the time delay with using battery separators as the surface membrane 40 in the chemical release fiber. The Entek membranes were from Entek Corporation, Lebanon, Oreg. and were the thickness indicated. The Celgard membrane was from Celgard, LLC., Charlotte, N.C. The AMS membrane was from AMS Technologies Ltd.; Yehuda, Israel. The membrane-chemical release fiber constructs were applied to either the nitrocellulose or conjugate pad. The error bars are one standard deviation for between 5-10 measurements. Values greater than 30 minutes indicate that the delay was at least 30 minutes.

[0046] Another embodiment of the present invention is to employ two or more chemical release fiber constructs 15 for delivery of pulsed chemistry to the biologically immobilized catalyst.

[0047] The above descriptions are those of the preferred embodiments of the invention. Various modifications and variations are possible in light of the above teachings without departing from the spirit and broader aspects of the invention. It is therefore to be understood that the claimed invention may be practiced otherwise than as specifically described. Any references to claim elements in the singular, for example, using the articles “a,” “an,” “the,” or “said,” is not to be construed as limiting the element to the singular.