ORGANOMETALLIC COMPLEXES AS PHOSPHORESCENT EMITTERS IN ORGANIC LEDS
20170301869 · 2017-10-19
Assignee
- The University Of Southern California (Los Angeles, CA)
- The Trustees Of Princeton University (Princeton, NJ)
Inventors
- Mark E. Thompson (Anaheim, CA)
- Peter Djurovich (Long Beach, CA, US)
- Sergey Lamansky (Camarillo, CA, US)
- Drew Murphy (Lakewood, CA, US)
- Raymond Kwong (Plainsboro, NJ)
- Feras Abdel-Razzaq (Los Angeles, CA, US)
- Stephen R. Forrest (Ann Arbor, MI)
- Marc A. Baldo (Princeton, NJ)
- Paul A. Burrows (Kennewick, WA, US)
Cpc classification
C07D209/86
CHEMISTRY; METALLURGY
H10K85/6572
ELECTRICITY
Y10S428/917
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C09K2211/186
CHEMISTRY; METALLURGY
C09K2211/1092
CHEMISTRY; METALLURGY
H05B33/14
ELECTRICITY
H10K85/631
ELECTRICITY
C09K2211/1029
CHEMISTRY; METALLURGY
C09K2211/1014
CHEMISTRY; METALLURGY
C09K2211/188
CHEMISTRY; METALLURGY
C09K2211/185
CHEMISTRY; METALLURGY
H10K85/633
ELECTRICITY
International classification
H05B33/14
ELECTRICITY
Abstract
Organic light emitting devices are described wherein the emissive layer comprises a host material containing an emissive molecule, which molecule is adapted to luminesce when a voltage is applied across the heterostructure, and the emissive molecule is selected from the group of phosphorescent organometallic complexes, including cyclometallated platinum, iridium and osmium complexes. The organic light emitting devices optionally contain an exciton blocking layer. Furthermore, improved electroluminescent efficiency in organic light emitting devices is obtained with an emitter layer comprising organometallic complexes of transition metals of formula L.sub.2MX, wherein L and X are distinct bidentate ligands. Compounds of this formula can be synthesized more facilely than in previous approaches and synthetic options allow insertion of fluorescent molecules into a phosphorescent complex, ligands to fine tune the color of emission, and ligands to trap carriers.
Claims
1-90. (canceled)
91. An organic light emitting device comprising an anode, a cathode, and an emissive layer, wherein the emissive layer is located between the anode and the cathode, and the emissive layer comprises a phosphorescent organometallic compound of formula L.sub.2MX, wherein: M is iridium; L is an aromatic, monoanionic bidentate ligand, which is bonded to M through an sp.sup.2 hybridized carbon and a nitrogen; X is a monoanionic bidentate ligand; L and X are inequivalent; and wherein the phosphorescent emission from the L.sub.2MX compound principally comprises emission from the lowest energy MLCT state.
92. The organic light emitting device of claim 91, wherein the nitrogen of each L ligand is in a trans configuration.
93. The organic light emitting device of claim 91, wherein the X ligand is an O—O ligand.
94. The organic light emitting device of claim 91, wherein the X ligand is an N—O ligand.
95. The organic light emitting device of claim 91, wherein the L ligand traps holes.
96. The organic light emitting device of claim 91, wherein the L ligand traps electrons.
97. The organic light emitting device of claim 91, wherein the X ligand traps holes.
98. The organic light emitting device of claim 91, wherein the X ligand traps electrons.
99. The organic light emitting device of claim 91, wherein the L ligand is a substituted or unsubstituted phenylpyridine.
100. The organic light emitting device of claim 91, wherein the L ligand is a substituted or unsubstituted arylquinoline.
101. The organic light emitting device of claim 91, wherein the emissive layer comprises a host and a dopant and wherein the dopant comprises the phosphorescent organometallic L.sub.2MX compound.
102. The organic light emitting device of claim 101, wherein the host material is electron transporting.
103. The organic light emitting device of claim 101, wherein the host material is hole transporting.
104. The organic light emitting device of claim 101, wherein the organic light emitting device comprises an electron transporting layer and a hole transporting layer.
105. The organic light emitting device of claim 104, wherein the emissive layer is the electron transporting layer, the hole transporting layer, or is a separate emissive layer.
106. The organic light emitting device of claim 101, wherein the organic light emitting device comprises a blocking layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105]
DETAILED DESCRIPTION OF THE INVENTION
[0106] The present invention is generally directed to emissive molecules, which luminesce when a voltage is applied across a heterostructure of an organic light-emitting device and which molecules are selected from the group of phosphorescent organometallic complexes, and to structures, and correlative molecules of the structures, that optimize the emission of the light-emitting device. The term “organometallic” is as generally understood by one of ordinary skill, as given, for example, in “Inorganic Chemistry” (2nd edition) by Gary L. Miessler and Donald A. Tarr, Prentice-Hall (1998). The invention is further directed to emissive molecules within the emissive layer of an organic light-emitting device which molecules are comprised of phosphorescent cyclometallated platinum, iridium or osmium complexes. On electroluminescence, molecules in this class may produce emission which appears red, blue, or green. Discussions of the appearance of color, including descriptions of CIE charts, may be found in H. Zollinger, Color Chemistry, VCH Publishers, 1991 and H. J. A. Dartnall, J. K. Bowmaker, and J. D. Mollon, Proc. Roy. Soc. B (London), 1983, 220, 115-130.
[0107] The present invention will now be described in detail for specific preferred embodiments of the invention, it being understood that these embodiments are intended only as illustrative examples and the invention is not to be limited thereto.
Synthesis of the Cyclometallated Platinum Complexes
[0108] We have synthesized a number of different Pt cyclometallated complexes.
[0109] Numerous publications, reviews and books are dedicated to the chemistry of cyclometallated compounds, which also are called intramolecular-coordination compounds. (I. Omae, Organometallic Intramolecular-coordination compounds. N.Y. 1986. G. R. Newkome, W. E. Puckett, V. K. Gupta, G. E. Kiefer, Chem. Rev. 1986, 86, 451. A. D. Ryabov, Chem. Rev. 1990, 90, 403). Most of the publications depict mechanistical aspects of the subject and primarily on the cyclometallated compounds with one bi- or tri-dentate ligand bonded to metal by C-M single bond and having cycle closed with one or two other X-M bonds where X may be N, S, P, As, O. Not so much literature was devoted to bis- or tris-cyclometallated complexes, which do not possess any other ligands but C,N type hi-dentate ones. Some of the subject of this invention is in these compounds because they are not only expected to have interesting photochemical properties as most cyclometallated complexes do, but also should exhibit increased stability in comparison with their monocyclometallated analogues. Most of the work on bis-cyclopaladated and bis-cycloplatinated compounds was performed by von Zelewsky et al. (For a review see: M. Maestri, V. Balzani, Ch. Deuschel-Cornioley, A. von Zelewsky, Adv. Photochem. 1992 17, 1. L. Chassot, A. Von Zelewsky, Helv. Chim. Acta 1983, 66, 243. L. Chassot, E. Muler, A. von Zelewsky, Inorg. Chem. 1984, 23, 4249. S Bonafede, M. Ciano, F. Boletta, V. Balzani, L. Chassot, A. von Zelewsky, J. Phys. Chem. 1986, 90, 3836. L. Chassot, A. von Zelewsky, D. Sandrini, M. Maestri, V. Balzani, J. Am. Chem. Soc. 1986, 108, 6084. Ch. Cornioley-Deuschel, A. von Zelewsky, Inorg. Chem. 1987, 26, 3354. L. Chassot, A. von Zelewsky, Inorg. Chem. 1987, 26, 2814. A. von Zelewsky, A. P. Suckling, H. Stoeckii-Evans, Inorg. Chem. 1993, 32, 4585. A. von Zelewsky, P. Belser, P. Hayoz, R. Dux, X. Hua, A. Suckling, H. Stoeckii-Evans, Coord. Chem. Rev. 1994, 132, 75. P. Jolliet, M. Gianini, A. von Zelewsky, G. Bernardinelli, H. Stoeckii-Evans, Inorg. Chem. 1996, 35, 4883. H. Wiedenhofer, S. Schutzenmeier, A. von Zelewsky, H. Yersin, J. Phys. Chem. 1995, 99, 13385. M. Gianini, A. von Zelewsky, H. Stoeckii-Evans, Inorg. Chem. 1997, 36, 6094). In one of their early works, (M. Maestri, D. Sandrini, V. Balzani, L. Chassot, P. Jolliet, A. von Zelewsky, Chem. Phys. Lett. 1985, 122, 375) luminescent properties of three bis-cycloplatinated complexes were investigated in detail. The summary of the previously reported results on Pt bis-cyclometallated complexes important for our current research is as follows: [0110] i. in general, cyclometallated complexes having a 5-membered ring formed between the metal atom and C,X ligand are more stable. [0111] ii. from the point of view of stability of resulting compounds, complexes not containing anionic ligands are preferred; thus, bis-cyclometallated complexes are preferred to mono-cyclometallated ones. [0112] iii. a variety of Pt(Pd) cyclometallated complexes were synthesized, homoleptic (containing similar C,X ligands), heteroleptic (containing two different cyclometallating C,X ligands) and complexes with one C,C cyclometallating ligand and one N,N coordinating ligand. [0113] iv. most bis-cyclometallated complexes show M.sup.+ ions upon electron impact ionization in their mass spectra; this can be a base for our assumption on their stability upon vacuum deposition. [0114] v. on the other hand, some of the complexes are found not to be stable in certain solvents; they undergo oxidative addition reactions leading to Pt(IV) or Pd(IV) octahedral complexes. [0115] vi. optical properties are reported only for some of the complexes; mostly absorption data is presented. Low-energy electron transitions observed in both their absorption and emission spectra are assigned to MLCT transitions. [0116] vii. reported luminescent properties are summarized in Table 1. Used abbreviations are explained in Scheme 1. Upon transition from bis-cyclometalated complexes with two C,N ligands to the complexes with one C,C and one N,N ligand batochromic shift in emission was observed. (M. Maestri, D. Sandrini, V. Balzani, A von Zelewsky, C. Deuschel-Cornioley, P. Jolliet, Helv. Chim. Acta 1988, 71, 1053.
TABLE-US-00001 TABLE 1 Absorption and emission properties of several cycloplatinated complexes. Reproduced from A.von Zelewsky et. al (Chem. Phys. Lett., 1985, 122, 375 and Helv. Chim. Acta 1988, 17, 1053). Abbreviation explanations are given in Scheme 1. emission spectra absorption 77K 293K solvent λmax(ε) λmax(τ) λmax(τ) Pt(Phpy).sub.2(1) CH.sub.3CN 402(12800) 491(4.0) — 291(27700) Pt(Thpy).sub.2(2) CH.sub.3CN 418(10500) 570(12.0) 578(2.2) 303(26100) Pt(Bhq).sub.2(3) CH.sub.3CN 421(9200) 492(6.5) — 367(12500) 307(15000) Pt(bph)(bpy)(4) Scheme 1: Explanations for abbreviations used in table 1.
[0117] We synthesized different bis-cycloplatinated complexes in order to investigate their optical properties in different hosts, both polymeric and molecular, and utilize them as dopants in corresponding hosts for organic light-emitting diodes (OLEDs). Usage of the complexes in molecular hosts in OLEDs prepared in the vacuum deposition process requires several conditions to be satisfied. The complexes should be sublimable and stable at the standard deposition conditions (vacuum torr). They should show emission properties interesting for OLED applications and be able to accept energy from host materials used, such as Alq.sub.3 or NPD. On the other hand, in order to be useful in OLEDs prepared by wet techniques, the complexes should form true solutions in conventional solvents (e.g., CHCl.sub.3) with a wide range of concentrations and exhibit both emission and efficient energy transfer from polymeric hosts (e.g., PVK). All these properties of cycloplatinated complexes were tested. In polymeric hosts we observe efficient luminescence from some of the materials.
[0118] Syntheses proceeded as follows:
2-(2-thienyl)pyridine
[0119] Synthesis is shown in Scheme 2, and was performed according to procedure close to the published one (T. Kauffmann, A. Mitschker, A. Woltermann, Chem. Ber. 1983, 116, 992). For purification of the product, instead of recommended distillation, zonal sublimation was used (145-145-125° C., 2-3 hours). Light brownish white solid (yield 69%). Mass-spec: m/z: 237(18%), 161 (100%, M.sup.+), 91 (71%). .sup.1H NMR (250 MHZ, DMSO-d.sub.6) δ, ppm: 6.22-6.28 (d. of d., 1H), 6.70-6.80 (d. of d., 1H), 6.86-7.03 (m, 3H), 7.60-7.65 (m, 1H). .sup.13C NMR (250 MHZ, DMSO-d.sub.6): 118.6, 122.3, 125.2, 128.3, 128.4, 137.1, 144.6, 149.4, 151.9.
##STR00009##
2-(2-thienyl)quinoline
[0120] Synthesis is displayed in Scheme 3, and was made according to published procedure (K. E. Chippendale, B. Iddon, H. Suschitzky, J. Chem. Soc. 1949, 90, 1871). Purification was made exactly following the literature as neither sublimation nor column chromatography did not give as good results as recrystallizations from (a) petroleum ether, and (b) EtOH—H.sub.2O (1:1) mixture. Pale yellow solid, gets more yellow with time (yield 84%). Mass-spec: m/z: 217 (32%), 216 (77%), 215 (83%), 214 (78%), 213 (77%), 212 (79%), 211(100%, M.sup.4), 210 (93%), 209 (46%). NMR (250 MHZ, DMSO-d.sub.6) δ, ppm: 7.18-7.24 (d. of d., 1H), 7.48-7.58 (d. of d. of d., 1H), 7.67-7.78 (m, 2H), 7.91-7.97 (m, 3H), 8.08-8.11 (d, 1H), 8.36-8.39 (d, 1H).
##STR00010##
2-(2′-bromophenyl)pyridine
[0121] Synthesis was performed according to literature (D. H. Hey, C. J. M. Stirling, G. H. Williams, J. Chem. Soc. 1955, 3963; R. A. Abramovich, J. G. Saha, J. Chem. Soc. 1964, 2175). It is outlined in Scheme 4. Literature on the subject was dedicated to the study of aromatic substitution in different systems, including pyridine, and study of isomeric ratios in the resulting product. Thus in order to resolve isomer mixtures of different substituted phenylpyridines, not 2-(2′-bromophenyl)pyridine, the authors utilized 8 ft.×¼ in. column packed with ethylene glycol succinate (10%) on Chromosorb W at 155° C. and some certain helium inlet pressure. For resolving the reaction mixture we obtained, we used column chromatography with hexanes:THF (1:1) and haxanes:THF:PrOH-1 (4:4:1) mixtures as eluents on silica gel because this solvent mixture gave best results in TLC (three well resolved spots). Only the first spot in the column gave mass spec major peak corresponding to n-(2′-bromophenyl)pyridines (m/z: 233, 235), in the remaining spots this peak was minor. Mass spec of the first fraction: m/z: 235 (97%), 233 (100%, M.sup.+), 154 (86%), 127 (74%). .sup.1H NMR of the first fraction (250 MHZ, DMSO-d6) δ, ppm: 7.27-7.51 (m, 4H), 7.59-7.96 (m, 2H), 8.57-8.78 (m, 2H).
##STR00011##
Sublimation of the 1.sup.st fraction product after column did not lead to disappearance of the peaks of contaminants in .sup.1H NMR spectrum, and we do not expect the sublimation to lead to resolving the isomers if present.
2-phenylpyridine
[0122] Was synthesized by literature procedure (J. C. W. Evans, C. F. H. Allen, Org. Synth. Cell. 1943, 2, 517) and is displayed in Scheme 5. Pale yellow oil darkening in the air (yield 48%). .sup.1H NMR (250 MHZ, DMSO-d.sub.6) of the product after vacuum distillation: δ, ppm: 6.70-6.76 (m, 1H), 6.92-7.10 (m, 3H), 7.27-7.30 (m, 1H), 7.36-7.39 (q, 1H), 7.60-7.68 (m, 2H), 8.16-8.23 (m, 1H)).
##STR00012##
2,2′-diaminobiphenyl
[0123] Was prepared by literature method (R. E. Moore, A. Furst, J. Org. Chem. 1958, 23, 1504) (Scheme 6). Pale pink solid (yield 69%). .sup.1H NMR (250 MHZ, DMSO-d.sub.6) δ, ppm: 5.72-5.80 (t. of d., 2H), 5.87-5.93 (d. of d., 2H), 6.03-6.09 (d. of d., 2H), 6.13-6.23 (t. of d., 2H). Mass spec: m/z: 185 (40%), 184 (100%, M.sup.+), 183 (73%), 168 (69%), 167 (87%), 166(62%), 139 (27%).
##STR00013##
2,2′-dibromobiphenyl
[0124] (Scheme 6) (A. Uehara, J. C. Bailar, Jr., J. Organomet. Chem. 1982, 239, 1).
2,2′-dibromo-1,1′-binaphthyl
[0125] Was synthesized according to literature (H. Takaya, S. Akutagawa, R. Noyori, Org. Synth. 1989, 67, 20) (Scheme 7).
##STR00014##
trans-Dichloro-bis-(diethyl sulfide) platinum (II)
[0126] Prepared by a published procedure (G. B. Kauffman, D. O. Cowan, Inorg. Synth. 1953, 6, 211) (Scheme 8). Bright yellow solid (yield 78%).
cis-Dichloro-bis-(diethyl sulfide) platinum (II)
[0127] Prepared by a published procedure (G. B. Kauffman, D. O. Cowan, Inorg. Synth. 1953, 6, 211). (Scheme 8). Yellow solid (63%).
##STR00015##
cis-Bis[2-(2′-thienyl)pyridinato-N,C.SUP.3′ platinum (II)
[0128] Was synthesized according to literature methods (L. Chassot, A. von Zelewsky, Inorg. Chem. 1993, 32, 4585). (Scheme 9). Bright red crystals (yield 39%). Mass spec: m/z: 518 (25%), 517 (20%), 516 (81%), 513 (100%, M+), 514 (87%), 481 (15%), 354 (23%).
##STR00016##
cis-Bis[2-(2′-thienyl)quinolinato-N,C.SUP.3.) platinum (II)
[0129] Was prepared following published procedures (P. Jolliet, M. Gianini, A. von Zelewsky, G. Bernardinelli, H. Stoeckii-Evans, Inorg. Chem. 1996, 35, 4883). (Scheme 10). Dark red solid (yield 21%).
##STR00017##
[0130] Absorption spectra were recorded on AVIV Model 14DS-UV-Vis-IR spectrophotometer and corrected for background due to solvent absorption. Emission spectra were recorded on PTI QuantaMaster Model C-60SE spectrometer with 1527 PMT detector and corrected for detector sensitivity inhomogeneity.
[0131] Vacuum deposition experiments were performed using standard high vacuum system (Kurt J. Lesker vacuum chamber) with vacuum ˜10.sup.−6 torr. Quartz plates (ChemGlass Inc.) or borosilicate glass-IndiumTin Oxide plates (ITO, Delta Technologies, Lmtd.), if used as substrates for deposition, were pre-cleaned according to the published procedure for the later (A. Shoustikov, Y. You, P. E. Burrows, M. E. Thomspon, S. R. Forrest, Synth. Met. 1997, 91, 217).
[0132] Thin film spin coating experiments were done with standard spin coater (Specialty Coating Systems, Inc.) with regulatable speed, acceleration speed, and deceleration speed. Most films were spun coat with 4000 RPM speed and maximum acceleration and deceleration for 40 seconds.
Optical Properties of the Pt Cyclometalated Complexes:
[0133]
TABLE-US-00002 TABLE 1 Absorption and emission properties of several cycloplatinated complexes. Reproduced from A. von Zelewsky et. al (Chem. Phys. Lett., 1985, 122, 375 and Helv. Chim. Acta 1988, 71, 1053). Abbreviation explanations are given in Scheme 1. emission spectra absorption 77K 293K solvent λmax(ε) λmax(τ) λmax(τ) Pt(Phpy).sub.2 CH.sub.3CN 402(12800) 491(4.0) — 291(27700) Pt(Thpy).sub.2 CH.sub.3CN 418(10500) 570(12.0) 578(2.2) 303(26100) Pt(Bhq).sub.2 CH.sub.3CN 421(9200) 492(6.5) — 367(12500) 307(15000) Pt(bph)(bpy) Scheme 1: Explanations for abbreviations used in table 1.
Optical Properties in Solution:
[0134] Absorbance spectra of the complexes Pt(thpy).sub.2, Pt(thq).sub.2 and Pt(bph)(bpy) in solution (CHCl.sub.3 or CH.sub.2Cl.sub.2) were normalized and are presented in
[0135] Normalized emission spectra are shown in
Emission Lifetimes and Quantum Yields in Solution:
[0136]
TABLE-US-00003 Pt(thPy).sub.2: 3.7 μs (CHC1.sub.3, deoxygenated for 10 min) 0.27 Pt(thq).sub.2: 2.6 μs (CHC1.sub.3, deoxygenated for 10 min) not measured Pt(bph)(bpy): not in μs region (CH.sub.2O.sub.2, deoxygenated not measured for 10 min)
Optical Properties in PS Solid Matrix:
[0137] Pt(thpy).sub.2: Emission maximum is at 580 nm (lifetime 6.5 μs) upon excitation at 400 nm. Based on the increased lifetime for the sample in polystyrene we estimate a quantum efficiency in polystyrene for Pt(thpy).sub.2 of 0.47.
Pt(thq).sub.2: Emission maximum at 608 nm (lifetime 7.44 μs) upon excitation at 450 nm.
Optical Properties of the Complexes in PVK Film:
[0138] These measurements were made for Pt(thpy).sub.2 only. Polyvinylcarhazole (PVK) was excited at 250 nm and energy transfer from PVK to Pt(thpy).sub.2 was observed (
Examples of Light Emitting Diodes
Example 1
ITO/PVK:PBD.Pt(thpy).SUB.2 .(100:40:2)/Ag:Mg/Ag
[0139] Pt(thpy).sub.2 does not appear to be stable toward sublimation. In order to test it in an OLED we have fabricated a polymer blended OLED with Pt(thpy).sub.2 dopant. The optimal doping level was determined by the photoluminescence study described above. The emission from this device comes exclusively from the Pt(thpy).sub.2 dopant. Typical current-voltage characteristic and light output curve of the device are shown in
Example 2
[0140] In this example, we describe OLEDs employing the green, electrophosphorescent material fac tris(2-phenylpyridine) iridium (Ir(ppy).sub.3). This compound has the following formulaic representation:
##STR00022##
The coincidence of a short triplet lifetime and reasonable photoluminescent efficiency allows Ir(ppy).sub.3-based OLEDs to achieve peak quantum and power efficiencies of 8.0% (28 cd/A) and ˜30 lm/W respectively. At an applied bias of 4.3V, the luminance reaches 100 cd/m.sup.2 and the quantum and power efficiencies are 7.5% (26 cd/A) and 19 lm/W, respectively.
[0141] Organic layers were deposited by high vacuum (10.sup.−6 Torr) thermal evaporation onto a cleaned glass substrate precoated with transparent, conductive indium tin oxide. A 400A thick layer of 4,4′-bis(N-(1-naphthyl)-N-phenyl-amino) biphenyl (α-NPD) is used to transport holes to the luminescent layer consisting of Ir(ppy).sub.3 in CBP. A 200A thick layer of the electron transport material tris-(8-hydroxyquinoline) aluminum (Alq.sub.3) is used to transport electrons into the Ir(ppy).sub.3:CBP layer, and to reduce Ir(ppy).sub.3 luminescence absorption at the cathode. A shadow mask with 1 mm diameter openings was used to define the cathode consisting of a 1000A thick layer of 25:1 Mg:Ag, with a 500A thick Ag cap. As previously (O'Brien, et al., App. Phys. Lett. 1999, 74, 442-444), we found that a thin (60A) barrier layer of 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (bathocuproine, or BCP) inserted between the CBP and the Alq.sub.3 was necessary to confine excitons within the luminescent zone and hence maintain high efficiencies. In O'Brien et al., Appl. Phys. Lett. 1999, 74, 442-444, it was argued that this layer prevents triplets from diffusing outside of the doped region. It was also suggested that CBP may readily transport holes and that BCP may be required to force exciton formation within the luminescent layer. In either case, the use of BCP clearly serves to trap excitons within the luminescent region. The molecular structural formulae of some of the materials used in the OLEDs, along with a proposed energy level diagram, is shown in
[0142]
Example 3
[0143] In addition to the doped device, we fabricated a heterostructure where the luminescent region was a homogeneous film of Ir(ppy).sub.3. The reduction in efficiency (to ˜0.8%) of neat Ir(ppy).sub.3 is reflected in the transient decay, which has a lifetime of only ˜100 ns, and deviates significantly from mono-exponential behavior. A 6% Ir(ppy).sub.3:CBP device without a BCP barrier layer is also shown together with a 6% Ir(ppy).sub.3:Alq.sub.3 device with a BCP barrier layer. Here, very low quantum efficiencies are observed to increase with current. This behavior suggests a saturation of nonradiative sites as excitons migrate into the Alq.sub.3, either in the luminescent region or adjacent to the cathode.
Example 4
[0144] In
Example 5
[0145] In
[0146] Other techniques known to one of ordinary skill may be used in conjunction with the present invention. For example, the use of LiF cathodes (Hung, et al., Appl. Phys. Lett., 1997, 70, 152-154), shaped substrates (G. Cu, et al., Optics Letters, 1997, 22, 396-398), and novel hole transport materials that result in a reduction in operating voltage or increased quantum efficiency (B. Kippelen, et al., MRS (San Francisco, Spring, 1999) are also applicable to this work. These methods have yielded power efficiencies of ˜20 lm/W in fluorescent small molecule devices (Kippelen, Id.). The quantum efficiency in these devices (Kido and Iizumi, App. Phys. Lett., 1998, 73, 2721) at 100 cd/m.sup.2 is typically ≦4.6% (lower than that of the present invention), and hence green-emitting electrophosphorescent devices with power efficiencies of >40 lm/W can be expected. Purely organic materials (Hoshino and Suzuki, Appl. Phys. Lett., 1996, 69, 224-226) may sometimes possess insufficient spin orbit coupling to show strong phosphorescence at room temperature. While one should not rule out the potential of purely organic phosphors, the preferred compounds may be transition metal complexes with aromatic ligands. The transition metal mixes singlet and triplet states, thereby enhancing intersystem crossing and reducing the lifetime of the triplet excited state.
[0147] The present invention is not limited to the emissive molecule of the examples. One of ordinary skill may modify the organic component of the Ir(ppy).sub.3 (directly below) to obtain desirable properties.
##STR00023##
[0148] One may have alkyl substituents or alteration of the atoms of the aromatic structure.
##STR00024##
[0149] These molecules, related to Ir(ppy).sub.3, can be formed from commercially available ligands. The R groups can be alkyl or aryl and are preferably in the 3, 4, 7 and/or 8 positions on the ligand (for steric reasons). The compounds should give different color emission and may have different carrier transport rates. Thus, the modifications to the basic Ir(ppy).sub.3 structure in the three molecules can alter emissive properties in desirable ways.
[0150] Other possible emitters are illustrated below, by way of example.
##STR00025##
This molecule is expected to have a blue-shifted emission compared to Ir(ppy).sub.3. R and R′ can independently be alkyl or aryl.
[0151] Organometallic compounds of osmium may also be used in this invention. Examples include the following.
##STR00026##
These osmium complexes will be octahedral with 6d electrons (isoelectronic with the Ir analogs) and may have good intersystem crossing efficiency. R and R′ are independently selected from the group consisting of alkyl and aryl. They are believed to be unreported in the literature.
##STR00027##
Herein, X can be selected from the group consisting of N or P. R and R′ are independently selected from the group alkyl and aryl.
[0152] The molecule of the hole-transporting layer of Example 2 is depicted below.
##STR00028##
The present invention will work with other hole-transporting molecules known by one of ordinary skill to work in hole transporting layers of OLEDs.
[0153] The molecule used as the host in the emissive layer of Example 2 is depicted below.
##STR00029##
The present invention will work with other molecules known by one of ordinary skill to work as hosts of emissive layers of OLEDs. For example, the host material could be a hole-transporting matrix and could be selected from the group consisting of substituted tri-aryl amines and polyvinylcarbazoles.
[0154] The molecule used as the exciton blocking layer of Example 2 is depicted below. The invention will work with other molecules used for the exciton blocking layer, provided they meet the requirements listed in the summary of the invention.
##STR00030##
[0155] Molecules which are suitable as components for an exciton blocking layer are not necessarily the same as molecules which are suitable for a hole blocking layer. For example, the ability of a molecule to function as a hole blocker depends on the applied voltage, the higher the applied voltage, the less the hole blocking ability. The ability to block excitons is roughly independent of the applied voltage.
[0156] This invention is further directed to the synthesis and use of certain organometallic molecules of formula L.sub.2MX which may be doped into a host phase in an emitter layer of an organic light emitting diode. Optionally, the molecules of formula L.sub.2MX may be used at elevated concentrations or neat in the emitter layer. This invention is further directed to an organic light emitting device comprising an emitter layer comprising a molecule of the formula L.sub.2MX wherein L and X are inequivalent, bidentate ligands and M is a metal, preferably selected from the third row of the transition elements of the periodic table, and most preferably Ir or Pt, which forms octahedral complexes, and wherein the emitter layer produces an emission which has a maximum at a certain wavelength λ.sub.max. The general chemical formula for these molecules which are doped into the host phase is L.sub.2MX, wherein M is a transition metal ion which forms octahedral complexes, L is a bidentate ligand, and X is a distinct bidentate ligand. Examples of L are 2-(1-naphthyl)benzoxazole)), (2-phenylbenzoxazole), (2-phenylbenzothiazole), (2-phenylbenzothiazole), (7,8-benzoquinoline), coumarin, (thienylpyridine), phenylpyridine, benzothienylpyridine, 3-methoxy-2-phenylpridine, thienylpyridine, and tolylpyridine. Examples of X are acetylacetonate (“acac”), hexafluoroacetylacetonate, salicylidene, picolinate, and 8-hydroxyquinolinate. Further examples of L and X are given in
Synthesis of Molecules of Formula L.SUB.2.MX
[0157] The compounds of formula L.sub.2MX can be made according to the reaction:
L.sub.2M(μ-Cl).sub.2ML.sub.2+XH.fwdarw.L.sub.2MX+HCl
wherein L.sub.2M(μ-Cl).sub.2ML.sub.2 is a chloride bridged dimer with L a bidentate ligand, and M a metal such as Ir; XH is a Bronsted acid which reacts with bridging chloride and serves to introduce a bidentate ligand X, wherein XH can be, for example, acetylacetone, hexafluoroacetylacetone, 2-picolinic acid, or N-methylsalicyclanilide; and L.sub.2MX has approximate octahedral disposition of the bidentate ligands L, L, and X about M.
[0158] L.sub.2Ir(μ-Cl).sub.2IrL.sub.2 complexes were prepared from IrCl.sub.3.nH.sub.2O and the appropriate ligand by literature procedures (S. Sprouse, K. A. King, P. J. Spellane, R. J. Watts, J. Am. Chem. Soc., 1984, 106, 6647-6653; for general reference: G. A. Carlson, et al., Inorg. Chem., 1993, 32, 4483; B. Schmid, et al., Inorg. Chem., 1993, 33, 9; F. Games, et al.; Inorg. Chem., 1988, 27, 3464; M. G. Colombo, et al., Inorg. Chem., 1993, 32, 3088; A. Mamo, et al., Inorg. Chem., 1997, 36, 5947; S. Serroni, et al.; J. Am. Chem. Soc., 1994, 116, 9086; A. P. Wilde, et al., J. Phys. Chem., 1991, 95, 629; J. H. van Diemen, et al., Inorg. Chem., 1992, 31, 3518; M. G. Colombo, et al., Inorg. Chem., 1994, 33, 545), as described below.
Ir(3-MeOppy).SUB.3..
[0159] Ir(acac).sub.3 (0.57 g, 1.17 mmol) and 3-methoxy-2-phenylpyridine (1.3 g, 7.02 mmol) were mixed in 30 ml of glycerol and heated to 200° C. for 24 hrs under N.sub.2. The resulting mixture was added to 100 ml of 1 M HCl. The precipitate was collected by filtration and purified by column chromatography using CH.sub.2Cl.sub.2 as the eluent to yield the product as bright yellow solids (0.35 g, 40%). MS (EI): m/z (relative intensity) 745 (M+, 100), 561 (30), 372 (35). Emission spectrum in
tpyIrsd.
[0160] The chloride bridge dimer (tpyIrCl).sub.2 (0.07 g, 0.06 mmol), salicylidene (0.022 g, 0.16 mmol) and Na.sub.2CO.sub.3 (0.02 g, 0.09 mmol) were mixed in 10 ml of 1,2-dichloroethane and 2 ml of ethanol. The mixture was refluxed under N, for 6 hrs or until no dimer was revealed by TLC. The reaction was then cooled and the solvent evaporated. The excess salicylidene was removed by gentle heating under vacuum. The residual solid was redissolved in CH.sub.2Cl.sub.2 and the insoluble inorganic materials were removed by filtration. The filtrate was concentrated and column chromatographed using CH.sub.2Cl.sub.2 as the eluent to yield the product as bright yellow solids (0.07 g, 85%). MS (EI): m/z (relative intensity) 663 (M.sup.+, 75), 529 (100), 332 (35). The emission spectrum is in
thpyIrsd.
[0161] The chloride bridge dimer (thpyIrCl).sub.2 (0.21 g, 0.19 mmol) was treated the same way as (tpyIrCl).sub.2. Yield: 0.21 g, 84%. MS (EI): m/z (relative intensity) 647 (M.sup.+, 100), 513 (30), 486 (15), 434 (20), 324 (25). The emission spectrum is in
btIrsd.
[0162] The chloride bridge dimer (btIrCl).sub.2 (0.05 g, 0.039 mmol) was treated the same way as (tpyIrCl).sub.2. Yield: 0.05 g, 86%. MS (EI): m/z (relative intensity) 747 (M.sup.+, 100), 613 (100), 476 (30), 374 (25), 286 (32). The emission spectrum is in
Ir(bq).SUB.2.(acac), BQIr.
[0163] The chloride bridged dimer (Ir(bq).sub.2Cl).sub.2 (0.091 g, 0.078 mmol), acetylacetone (0.021 g) and sodium carbonate (0.083 g) were mixed in 10 ml of 2-ethoxyethanol. The mixture was refluxed under N.sub.2 for 10 hrs or until no dimer was revealed by TLC. The reaction was then cooled and the yellow precipitate filtered. The product was purified by flash chromatography using dichloromethane. Product: bright yellow solids (yield 91%). .sup.1H NMR (360 MHz, acetone-d.sub.6), ppm: 8.93 (d, 2H), 8.47 (d, 2H), 7.78 (m, 4H), 7.25 (d, 2H), 7.15 (d, 2H), 6.87 (d, 2H), 6.21 (d, 2H), 5.70 (s, 1H), 1.63 (s, 6H). MS, e/z: 648 (M+, 80%), 549 (100%). The emission spectrum is in
Ir(bq).SUB.2.(Facac), BQIrFA.
[0164] The chloride bridged dimer (Ir(bq).sub.2Cl).sub.2 (0.091 g, 0.078 mmol), hexafluoroacetylacetone (0.025 g) and sodium carbonate (0.083 g) were mixed in 10 ml of 2-ethoxyethanol. The mixture was refluxed under N.sub.2 for 10 hrs or until no dimer was revealed by TLC. The reaction was then cooled and the yellow precipitate filtered. The product was purified by flash chromatography using dichloromethane. Product: yellow solids (yield 69%). .sup.1H NMR (360 MHz, acetone-d.sub.6), ppm: 8.99 (d, 2H), 8.55 (d, 2H), 7.86 (m, 4H), 7.30 (d, 2H), 7.14 (d, 2H), 6.97 (d, 2H), 6.13 (d, 2H), 5.75 (s, 1H). MS, e/z: 684 (M+, 59%), 549 (100%). Emission spectrum in
Ir(thpy).SUB.2.(acac), THPIr.
[0165] The chloride bridged dimer (Ir(thpy).sub.2Cl).sub.2 (0.082 g, 0.078 mmol), acetylacetone (0.025 g) and sodium carbonate (0.083 g) were mixed in 10 ml of 2-ethoxyethanol. The mixture was refluxed under N.sub.2 for 10 hrs or until no dimer was revealed by TLC. The reaction was then cooled and the yellow precipitate filtered. The product was purified by flash chromatography using dichloromethane. Product: yellow-orange solid (yield 80%). .sup.1H NMR (360 MHz, acetone-d.sub.6), ppm: 8.34 (d, 2H), 7.79 (m, 2H), 7.58 (d, 2H), 7.21 (d, 2H), 7.15 (d, 2H), 6.07 (d, 2H), 5.28 (s, 1H), 1.70 (s, 6H). MS, e/z: 612 (M+, 89%), 513 (100%). The emission spectrum is in
Ir(ppy).SUB.2.(acac), PPIr.
[0166] The chloride bridged dimer (Ir(ppy).sub.2Cl).sub.2 (0.080 g, 0.078 mmol), acetylacetone (0.025 g) and sodium carbonate (0.083 g) were mixed in 10 ml of 2-ethoxyethanol. The mixture was refluxed under N.sub.2 for 10 hrs or until no dimer was revealed by TLC. The reaction was then cooled and the yellow precipitate filtered. The product was purified by flash chromatography using dichloromethane. Product: yellow solid (yield 87%). .sup.1H NMR (360 MHz, acetone-d.sub.6), ppm: 8.54 (d, 2H), 8.06 (d, 2H), 7.92 (m, 2H), 7.81 (d, 2H), 7.35 (d, 2H), 6.78 (m, 2H), 6.69 (m, 2H), 6.20 (d, 2H), 5.12 (s, 1H), 1.62 (s, 6H). MS, e/z: 600 (M+, 75%), 501 (100%). The emission spectrum is in
Ir(bthpy).SUB.2.(acac), BTPIr.
[0167] The chloride bridged dimer (Ir(bthpy).sub.2Cl).sub.2 (0.103 g, 0.078 mmol), acetylacetone (0.025 g) and sodium carbonate (0.083 g) were mixed in 10 ml of 2-ethoxyethanol. The mixture was refluxed under N.sub.2 for 10 hrs or until no dimer was revealed by TLC. The reaction was then cooled and the yellow precipitate filtered. The product was purified by flash chromatography using dichloromethane. Product: yellow solid (yield 49%). MS, e/z: 712 (M+, 66%), 613 (100%). Emission spectrum is in
[Ir(ptpy).sub.2Cl].sub.2.
[0168] A solution of IrCl.sub.3.xH.sub.2O (1.506 g, 5.030 mmol) and 2-(p-tolyl)pyridine (3.509 g, 20.74 mmol) in 2-ethoxyethanol (30 mL) was refluxed for 25 hours. The yellow-green mixture was cooled to room temperature and 20 mL of 1.0 M HCl was added to precipitate the product. The mixture was filtered and washed with 100 mL of 1.0 M HCl followed by 50 mL of methanol then dried. The product was obtained as a yellow powder (1.850 g, 65%).
[Ir(ppz).sub.2Cl].sub.2.
[0169] A solution of IrCl.sub.3.xH.sub.2O (0.904 g, 3.027 mmol) and 1-phenylpyrazole (1.725 g, 11.96 mmol) in 2-ethoxyethanol (30 mL) was refluxed for 21 hours. The gray-green mixture was cooled to room temperature and 20 mL of 1.0 M HCl was added to precipitate the product. The mixture was filtered and washed with 100 mL of 1.0 M HCl followed by 50 mL of methanol then dried. The product was obtained as a light gray powder (1.133 g, 73%).
[Ir(C6).sub.2Cl].sub.2.
[0170] A solution of IrCl.sub.3.xH.sub.2O (0.075 g, 0.251 mmol) and coumarin C6 [3-(2-benzothiazolyl)-7-(diethyl)coumarin] (Aldrich) (0.350 g, 1.00 mmol) in 2-ethoxyethanol (15 mL) was refluxed for 22 hours. The dark red mixture was cooled to room temperature and 20 mL of 1.0 M HCl was added to precipitate the product. The mixture was filtered and washed with 100 mL of 1.0 M HCl followed by 50 mL of methanol. The product was dissolved in and precipitated with methanol. The solid was filtered and washed with methanol until no green emission was observed in the filtrate. The product was obtained as an orange powder (0.0657 g, 28%).
Ir(ptpy).sub.2(acac) (tpyIr).
[0171] A solution of [Ir(ptpy).sub.2C1].sub.2 (1.705 g, 1.511 mmol), 2,4-pentanedione (3.013 g, 30.08 mmol) and (1.802 g, 17.04 mmol) in 1,2-dichloroethane (60 mL) was refluxed for 40 hours. The yellow-green mixture was cooled to room temperature and the solvent was removed under reduced pressure. The product was taken up in 50 mL of CH.sub.2Cl.sub.2 and filtered through Celite. The solvent was removed under reduced pressure to yield orange crystals of the product (1.696 g, 89%). The emission spectrum is given in
Ir(C6).SUB.2.(acac) (C6Ir).
[0172] Two drops of 2,4-pentanedione and an excess of Na.sub.2CO.sub.3 was added to solution of [Ir(C6).sub.2Cl].sub.2 in CDCl.sub.3. The tube was heated for 48 hours at 50° C. and then filtered through a short plug of Celite in a Pasteur pipet. The solvent and excess 2,4-pentanedione were removed under reduced pressure to yield the product as an orange solid. Emission of C6 in
Ir(ppz).SUB.2.picolinate (PZIrp).
[0173] A solution of [Ir(ppz).sub.2Cl].sub.2 (0.0545 g, 0.0530 mmol) and picolinic acid (0.0525 g, 0.426 mmol) in CH.sub.2Cl.sub.2 (15 mL) was refluxed for 16 hours. The light green mixture was cooled to room temperature and the solvent was removed under reduced pressure. The resultant solid was taken up in 10 mL of methanol and a light green solid precipitated from the solution. The supernatant liquid was decanted off and the solid was dissolved in CH.sub.2Cl.sub.2 and filtered through a short plug of silica. The solvent was removed under reduced pressure to yield light green crystals of the product (0.0075 g, 12%). Emission in
2-(1-naphthyl)benzoxazole, (BZO-Naph)
[0174] (11.06 g, 101 mmol) of 2-aminophenol was mixed with (15.867 g, 92.2 mmol) of 1-naphthoic acid in the presence of polyphosphoric acid. The mixture was heated and stirred at 240° C. under N.sub.2 for 8 hrs. The mixture was allowed to cool to 100° C., this was followed by addition of water. The insoluble residue was collected by filtration, washed with water then reslurried in an excess of 10% Na.sub.2CO.sub.3. The alkaline slurry was filtered and the product washed thoroughly with water and dried under vacuum. The product was purified by vacuum distillation. BP 140° C./0.3 mmHg. Yield 4.8 g (21%).
Tetrakis(2-(1-naphthyl)benzoxazole C.SUP.2., N′)(μ-dichloro)diiridium. ((Ir.SUB.2.(BZO-Naph).SUB.4.Cl).SUB.2.)
[0175] Iridium trichloride hydrate (0.388 g) was combined with 2-(1-naphthyl)benzoxazole (1.2 g, 4.88 mmol). The mixture was dissolved in 2-ethoxyethanol (30 mL) then refluxed for 24 hrs. The solution was cooled to room temperature, the resulting orange solid product was collected in a centrifuge tube. The dimer was washed with methanol followed by chloroform through four cycles of centrifuge/redispersion cycles. Yield 0.66 g.
Bis(2-(1-naphthyl)benzoxazole)acetylacetonate, Ir(BZO-Naph).SUB.2.(acac), (BONIr)
[0176] The chloride bridged dimer (Ir.sub.2(BZO-Naph).sub.4Cl).sub.2 (0.66 g, 0.46 mmol), acetylacetone (0.185 g) and sodium carbonate (0.2 g) were mixed in 20 ml of dichloroethane. The mixture was refluxed under N.sub.2 for 60 hrs. The reaction was then cooled and the orange/red precipitate was collected in centrifuge tube. The product was washed with water/methanol (1:1) mixture followed by methanol wash through four cycles of centrifuge/redispersion cycles. The orange/red solid product was purified by sublimation. SP 250° C./2×10.sup.−5 torr, yield 0.57 g (80%). The emission spectrum is in
Bis(2-phenylbenzothiazole)Iridium acetylacetonate (BTIr)
[0177] 9.8 mmol (0.98 g, 1.0 mL) of 2,4-pentanedione was added to a room-temperature solution of 2.1 mmol 2-phenylbenzothiazole Iridium chloride dimer (2.7 g) in 120 mL of 2-ethoxyethanol. Approximately 1 g of sodium carbonate was added, and the mixture was heated to reflux under nitrogen in an oil bath for several hours. Reaction mixture was cooled to room temperature, and the orange precipitate was filtered off via vacuum. The filtrate was concentrated and methanol was added to precipitate more product. Successive filtrations and precipitations afforded a 75% yield. The emission spectrum is in
Bis(2-phenylbenzooxazole)Iridium acac (BOIr)
[0178] 9.8 mmol (0.98 g, 1.0 mL) of 2,4-pentanedione was added to a room-temperature solution of 2.4 mmol 2-phenylbenzoxazole Iridium chloride dimer (3.0 g) in 120 mL of 2-ethoxyethanol. Approximately 1 g of sodium carbonate was added, and the mixture was heated to reflux under nitrogen in an oil bath overnight (˜16 hrs.). Reaction mixture was cooled to room temperature, and the yellow precipitate was filtered off via vacuum. The filtrate was concentrated and methanol was added to precipitate more product. Successive filtrations and precipitations afforded a 60% yield. The emission spectrum is in
Bis(2-phenylbenzothiazole)Iridium (8-hydroxyquinolate) (BTIrQ)
[0179] 4.7 mmol (0.68 g) of 8-hydroxyquinoline was added to a room-temperature solution of 0.14 mmol 2-phenylbenzothiazole Iridium chloride dimer (0.19 g) in 20 mL of 2-ethoxyethanol. Approximately 700 mg of sodium carbonate was added, and the mixture was heated to reflux under nitrogen in an oil bath overnight (23 hrs.). Reaction mixture was cooled to room temperature, and the red precipitate was filtered off via vacuum. The filtrate was concentrated and methanol was added to precipitate more product. Successive filtrations and precipitations afforded a 57% yield. The emission spectrum is in
Bis(2-phenylbenzothiazole)Iridium picolinate (BTIrP).
[0180] 2.14 mmol (0.26 g) of picolinic acid was added to a room-temperature solution of 0.80 mmol 2-phenylbenzothiazole Iridium chloride dimer (1.0 g) in 60 mL of dichloromethane. The mixture was heated to reflux under nitrogen in an oil bath for 8.5 hours. The reaction mixture was cooled to room temperature, and the yellow precipitate was filtered off via vacuum. The filtrate was concentrated and methanol was added to precipitate more product. Successive filtrations and precipitations yielded about 900 mg of impure product. Emission spectrum is in
Bis(2-phenylbenzooxazole)Iridium picolinate (BOIrP)
[0181] 0.52 mmol (0.064 g) of picolinic acid was added to a room-temperature solution of 0.14 mmol 2-phenylbenzoxazole Iridium chloride dimer (0.18 g) in 20 mL of dichloromethane. The mixture was heated to reflux under nitrogen in an oil bath overnight (17.5 hrs.). Reaction mixture was cooled to room temperature, and the yellow precipitate was filtered off via vacuum. The precipitate was dissolved in dichloromethane and transferred to a vial, and the solvent was removed. Emission spectrum is in
[0182] Comparative emission spectra for different L′ in btIr complexes are shown in
[0183] These syntheses just discussed have certain advantages over the prior art. Compounds of formula PtL.sub.3 cannot be sublimed without decomposition. Obtaining compounds of formula IrL.sub.3 can be problematic. Some ligands react cleanly with Ir(acac).sub.3 to give the tris complex, but more than half of the ligands we have studied do not react cleanly in the reaction:
3 L+Ir(acac).sub.3.fwdarw.L.sub.3Ir+(acac)H;
typically 30% yield, L=2-phenylpyridine, benzoquinoline, 2-thienylpyridine. A preferred route to Ir complexes can be through the chloride-bridged dimer L.sub.2M(μ-Cl).sub.2ML.sub.2 via the reaction:
4 L+IrCl.sub.3.nH.sub.2O.fwdarw.L.sub.2M(μ-Cl).sub.2ML.sub.2+4HCl
Although fewer than 10% of the ligands we have studied failed to give the Ir dimer cleanly and in high yield, the conversion of the dimer into the tris complex IrL.sub.3 is problematic working for only a few ligands. L.sub.2M(μ-Cl).sub.2ML.sub.2+2Ag.sup.++2L.fwdarw.L.sub.3Ir+2AgCl.
[0184] We have discovered that a far more fruitful approach to preparing phosphorescent complexes is to use chloride bridged dimers to create emitters. The dimer itself does not emit strongly, presumably because of strong self quenching by the adjacent metal (e.g., iridium) atoms. We have found that the chloride ligands can be replaced by a chelating ligand to give a stable, octahedral metal complex through the chemistry:
L.sub.2(μ-Cl).sub.2ML.sub.2+XH.fwdarw.L.sub.2MX+HCl
We have extensively studied the system wherein M=iridium. The resultant iridium complexes emit strongly, in most cases with lifetimes of 1-3 microseconds (“μsec”). Such a lifetime is indicative of phosphorescence (see Charles Kittel, Introduction to Solid State Physics). The transition in these materials is a metal ligand charge transfer (“MLCT”).
[0185] In the discussion that follows below, we analyze data of emission spectra and lifetimes of a number of different complexes, all of which can be characterized as L.sub.2MX (M=Ir), where L is a cyclometallated (bidentate) ligand and X is a bidentate ligand. In nearly every case, the emission in these complexes is based on an MLCT transition between Ir and the L ligand or a mixture of that transition and an intraligand transition. Specific examples are described below. Based on theoretical and spectroscopic studies, the complexes have an octahedral coordination about the metal (for example, for the nitrogen heterocycles of the L ligand, there is a trans disposition in the Ir octahedron). Specifically, in
[0186] A slight variation of the synthetic route to make L.sub.2IrX allows formation of meridianal isomers of formula L.sub.3Ir. The L.sub.3Ir complexes that have been disclosed previously all have a facial disposition of the chelating ligands. Herewith, we disclose the formation and use of meridianal L.sub.3Ir complexes as phosphors in OLEDs. The two structures are shown in
[0187] The facial L.sub.3Ir isomers have been prepared by the reaction of L with Ir(acac).sub.3 in refluxing glycerol as described in equation 2 (below). A preferred route into L.sub.3Ir complexes is through the chloride bridged dimer (L.sub.2Ir(μ-Cl).sub.2IrL.sub.2), equation 3+4 (below). The product of equation 4 is a facial isomer, identical to the one formed from Ir(acac).sub.3. The benefit of the latter prep is a better yield of facial-L.sub.3Ir. If the third ligand is added to the dimer in the presence of base and acetylacetone (no Ag.sup.+), a good yield of the meridianal isomer is obtained. The meridianal isomer does not convert to the facial one on recrystallization, refluxing in coordinating solvents or on sublimation. Two examples of these meridianal complexes have been formed, mer-Irppy and mer-Irbq (
3 L+Ir(acac).sub.3.fwdarw.facial-L.sub.3Ir+acacH (2)
[0188] typically 30% yield, L=2-phenylpyridine, bezoquinoline, 2-thienylpyridine
4 L+IrCl.sub.3.nH.sub.2O.fwdarw.L.sub.2Ir(μ-Cl).sub.2IrL.sub.2+4HCl (3)
[0189] typically >90% yield, see attached spectra for examples of L, also works well for all ligands that work in equation (2)
L.sub.2Ir(μ-Cl).sub.2IrL.sub.2+2Ag.sup.++2 L.fwdarw.2 facial-L.sub.3Ir+2AgCl (4)
[0190] typically 30% yield, only works well for the same ligands that work well for equation (2)
L.sub.2Ir(μ-Cl).sub.2IrL.sub.2+XH+Na.sub.2CO.sub.3+L.fwdarw.merdianal-L.sub.3Ir (5)
[0191] typically >80% yield, XH=acetylacetone
[0192] Surprisingly, the photophysics of the meridianal isomers is different from that of the facial forms. This can be seen in the details of the spectra discussed below, which show a marked red shift and broadening in the meridianal isomer relative to its facial counterpart. The emission lines appear as if a red band has been added to the band characteristic of the facial-L.sub.3Ir. The structure of the meridianal isomer is similar to those of L.sub.2IrX complexes, with respect, for example, to the arrangement of the N atoms of the ligands about Ir. Specifically, for L=ppy ligands, the nitrogen of the L ligand is trans in both mer-Ir(ppy).sub.3 and in (ppy).sub.2Ir(acac). Further, one of the L ligands for the mer-L.sub.3Ir complexes has the same coordination as the X ligand of L.sub.2IrX complexes. In order to illustrate this point a model of mer-Ir(ppy).sub.3 is shown next to (ppy).sub.2Ir(acac) in
[0193] The HOMO and LUMO energies of these L.sub.3Ir molecules are clearly affected by the choice of isomer. These energies are very important is controlling the current-voltage characteristics and lifetimes of OLEDs prepared with these phosphors. The syntheses for the two isomers depicted in
Syntheses of Meridianal Isomers
[0194] mer-Irbq:
[0195] 91 mg (0.078 mmol) of [Ir(bq).sub.2Cl].sub.2 dimer, 35.8 mg (0.2 mmol) of 7,8-benzoquinoline, 0.02 ml of acetylacetone (ca. 0.2 mmol) and 83 mg (0.78 mmol) of sodium carbonate were boiled in 12 ml of 2-ethoxyethanol (used as received) for 14 hours in inert atmosphere. Upon cooling yellow-orange precipitate forms and is isolated by filtration and flash chromatography (silica gel, CH.sub.2Cl.sub.2) (yield 72%). 1H NMR (360 MHz, dichloromethane-d2), ppm: 8.31 (q, 1H), 8.18 (q, 1H), 8.12 (q, 1H), 8.03 (m, 2H), 7.82 (m, 3H), 7.59 (m, 2H), 7.47 (m, 2H), 7.40 (d, 1H), 7.17 (m, 9H), 6.81 (d, 1H), 6.57 (d, 1H). MS, e/z: 727 (100%, M+). NMR spectrum in
mer-Ir(tpy).sub.3:
[0196] A solution of IrCl.sub.3.xH.sub.2O (0.301 g, 1.01 mmol), 2-(p-tolyl)pyridine (1.027 g, 6.069 mmol), 2,4-pentanedione (0.208 g, 2.08 mmol) and Na.sub.7CO.sub.3 (0.350 g, 3.30 mmol) in 2-ethoxyethanol (30 mL) was refluxed for 65 hours. The yellow-green mixture was cooled to room temperature and 20 mL of 1.0 M HCl was added to precipitate the product. The mixture was filtered and washed with 100 mL of 1.0 M HCl followed by 50 mL of methanol then dried and the solid was dissolved in CH.sub.2Cl.sub.2 and filtered through a short plug of silica. The solvent was removed under reduced pressure to yield the product as a yellow-orange powder (0.265 g, 38%).
[0197] This invention is further directed toward the use of the above-noted dopants in a host phase. This host phase may be comprised of molecules comprising a carbazole moiety. Molecules which fall within the scope of the invention are included in the following.
##STR00031##
[A line segment denotes possible substitution at any available carbon atom or atoms of the indicated ring by alkyl or aryl groups.]
[0198] An additional preferred molecule with a carbazole functionality is 4,4′-N,N′-dicarbazole-biphenyl (CBP), which has the formula:
##STR00032##
[0199] The light emitting device structure that we chose to use is very similar to the standard vacuum deposited one. As an overview, a hole transporting layer (“HTL”) is first deposited onto the ITO (indium tin c aide) coated glass substrate. For the device yielding 12% quantum efficiency, the HTL consisted of 30 nm (300 Å) of NPD. Onto the NPD a thin film of the organometallic compound doped into a host matrix is deposited to form an emitter layer. In the example, the emitter layer was CBP with 12% by weight bis(2-phenylbenzothiazole) iridium acetylacetonate (termed “BTIr”), and the layer thickness was 30 nm (300 Å). A blocking layer is deposited onto the emitter layer. The blocking layer consisted of bathcuproine (“BCP”), and the thickness was 20 nm (200 Å). An electron transport layer is deposited onto the blocking layer. The electron transport layer consisted of Alg.sub.3 of thickness 20 nm. The device is finished by depositing a Mg—Ag electrode onto the electron transporting layer. This was of thickness 100 nm. All of the depositions were carried out at a vacuum less than 5×10.sup.−5 Torr. The devices were tested in air, without packaging.
[0200] When we apply a voltage between the cathode and the anode, holes are injected from ITO to NPD and transported by the NPD layer, while electrons are injected from MgAg to Alq and transported through Alq and BCP. Then holes and electrons are injected into EML and carrier recombination occurs in CBP, the excited states were formed, energy transfer to BTIr occurs, and finally BTIr molecules are excited and decay radiatively.
[0201] As illustrated in
[0202] BCP functions as an electron transport layer and as an exciton blocking layer, which layer has a thickness of about 10 nm (100 Å). BCP is 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (also called bathocuproine) which has the formula:
##STR00033##
[0203] The Alq.sub.3, which functions as an electron injection/electron transport layer has the following formula:
##STR00034##
[0204] In general, the doping level is varied to establish the optimum doping level.
[0205] As noted above, fluorescent materials have certain advantages as emitters in devices. If the L ligand that is used in making the L.sub.2MX (for example, M=Ir) complex has a high fluorescent quantum efficiency, it is possible to use the strong spin orbit coupling of the Ir metal to efficiently intersystem cross in and out of the triplet states of the ligands. The concept is that the Ir makes the L ligand an efficient phosphorescent center. Using this approach, it is possible to take any fluorescent dye and make an efficient phosphorescent molecule from it (that is, L fluorescent but L.sub.2MX (M=Ir) phosphorescent).
[0206] As an example, we prepared a L.sub.2IrX wherein L=coumarin and X=acac. We refer to this as coumarin-6 [“C6Ir”]. The complex gives intense orange emission, whereas coumarin by itself emits green. Both coumarin and C6Ir spectra are given in the Figures.
[0207] Other fluorescent dyes would be expected to show similar spectral shifts. Since the number of fluorescent dyes that have been developed for dye lasers and other applications is quite large, we expect that this approach would lead to a wide range of phosphorescent materials.
[0208] One needs a fluorescent dye with suitable functionality such that it can be metallated by the metal (for example, iridium) to make a 5- or 6-membered metallocycle. All of the L ligands we have studied to date have sp.sup.2 hybridized carbons and heterocyclic N atoms in the ligands, such that one can form a five membered ring on reacting with Ir.
[0209] Potential degradation reactions, involving holes or electrons, can occur in the emitter layer. The resultant oxidation or reduction can alter the emitter, and degrade performance. In order to get the maximum efficiency for phosphor doped OLEDs, it is important to control the holes or electrons which lead to undesirable oxidation or reduction reactions. One way to do this is to trap carriers (holes or electrons) at the phosphorescent dopant. It may be beneficial to trap the carrier at a position remote from the atoms or ligands responsible for the phosphorescence. The carrier that is thus remotely trapped could readily recombine with the opposite carrier either intramolecularly or with the carrier from an adjacent molecule.
[0210] An example of a phosphor designed to trap holes is shown in
[0211] As found in the IrL.sub.3 system, the emission color is strongly affected by the L ligand. This is consistent with the emission involving either MLCT or intraligand transitions. In all of the cases that we have been able to make both the tris complex (i.e., IrL.sub.3) and the L.sub.2IrX complex, the emission spectra are very similar. For example Ir(ppy).sub.3 and (ppy).sub.2Ir(acac) (acronym=PPIr) give strong green emission with a λ.sub.max of 510 nm. A similar trend is seen in comparing Ir(BQ).sub.3 and Ir(thpy).sub.3 to their L.sub.2Ir(acac) derivatives, i.e., in some cases, no significant shift in emission between the two complexes.
[0212] However, in other cases, the choice of X ligand affects both the energy of emission and efficiency. Acac and salicylanilide L.sub.2IrX complexes give very similar spectra. The picolinic acid derivatives that we have prepared thus far show a small blue shift (15 nm) in their emission spectra relative to the acac and salicylanilide complexes of the same ligands. This can be seen in the spectra for BTIr, BTIrsd and BTIrpic. In all three of these complexes we expect that the emission becomes principally form MLCT and Intra-L transitions and the picolinic acid ligands are changing the energies of the metal orbitals and thus affecting the MLCT bands.
[0213] If an X ligand is used whose triplet levels fall lower in energy than the “L.sub.2Ir” framework, emission from the X ligand can be observed. This is the case for the BTIRQ complex. In this complex the emission intensity is very weak and centered at 650 nm. This was surprising since the emission for the BT ligand based systems are all near 550 nm. The emission in this case is almost completely from Q based transitions. The phosphorescence spectra for heavy metal quinolates (e.g., IrQ.sub.3 or PtQ.sub.2) are centered at 650 nm. The complexes themselves emit with very low efficiency, <0.01. Both the energy and efficiency of the L.sub.2IrQ material is consistent “X” based emission. If the emission from the X ligand or the “IrX” system were efficient this could have been a good red emitter. It is important to note that while all of the examples listed here are strong “L” emitters, this does not preclude a good phosphor from being formed from “X” based emission.
[0214] The wrong choice of X ligand can also severally quench the emission from L.sub.2IrX complexes. Both hexafluoro-acac and diphenyl-acac complexes give either very weak emission of no emission at all when used as the X ligand in L.sub.2IrX complexes. The reasons why these ligands quench emission so strong are not at all clear, one of these ligands is more electron withdrawing than acac and the other more electron donating. We give the spectrum for BQIrFA in the Figures. The emission spectrum for this complex is slightly shifted from BQIr, as expected for the much stronger electron withdrawing nature of the hexafluoroacac ligand. The emission intensity from BQIrFA is at least 2 orders of magnitude weaker than BQIr. We have not explored the complexes of these ligands due to this severe quenching problem.
[0215] CBP was used in the device described herein. The invention will work with other hole-transporting molecules known by one of ordinary skill to work in hole transporting layers of OLEDs. Specifically, the invention will work with other molecules comprising a carbazole functionality, or an analogous aryl amine functionality.
[0216] The OLED of the present invention may be used in substantially any type of device which is comprised of an OLED, for example, in OLEDs that are incorporated into a larger display, a vehicle, a computer, a television, a printer, a large area wall, theater or stadium screen, a billboard or a sign.