CONNECTOR FOR A RESPIRATORY MASK AND A RESPIRATORY MASK

Abstract

A respiratory mask assembly for delivering breathable gas to a patient includes a frame and an elbow assembly. The frame has a front surface and a rear surface adapted in use to face the patient. The frame includes a main body providing an aperture therethrough for the introduction of breathable gas into a nasal breathing cavity. The elbow assembly is swivelably coupled to the front surface of the frame. The elbow assembly includes a swivel elbow that defines an intake port and an exhaust port separated from the intake port using a baffle. The elbow assembly includes an end portion that interfaces with the aperture of the frame.

Claims

1-10. (canceled)

11-33. (canceled)

34. A respiratory mask to deliver breathable gas, at a pressure elevated above atmospheric pressure in a range of 3-20 cm H.sub.2O, to a patient for positive airway pressure treatment of sleep disordered breathing, the respiratory mask comprising: a cushion to deliver the breathable gas to the patient's airways; a support structure to support the cushion, the support structure being relatively rigid with respect to the cushion, the support structure and the cushion together at least partially forming a chamber; and a connector connected to the support structure, the connector comprising: a mask end provided to the support structure and in fluid communication with an interior of the cushion; a supply conduit end adapted to connect with an outlet of a breathable gas supply conduit, a longitudinal axis of the supply conduit end being disposed at an angle to a longitudinal axis of the mask end; a body portion having a plurality of holes formed therein to direct a gas washout flow containing CO.sub.2 from an interior of the body portion to an area exterior of the body portion; and a cap portion detachably connected to an exterior surface of the body portion, wherein the cap portion is configured to reduce noise of the gas washout flow after the gas washout flow passes through the plurality of holes.

35. The respiratory mask as claimed in claim 34, wherein the cap portion is configured to reduce turbulence of the gas washout flow.

36. The respiratory mask as claimed in claim 35, wherein the cap portion is configured to cause the gas washout flow to approach a laminar state.

37. The respiratory mask as claimed in claim 34, wherein the cap portion is configured to provide a pressure drop across the cap portion from an upstream side of the cap portion to a downstream side of the cap portion in a direction of the gas washout flow.

38. The respiratory mask as claimed in claim 34, wherein the body portion includes at least one groove formed therein and adapted to respectively engage at least one ridge on the cap portion to attach the cap portion to the body portion.

39. The respiratory mask as claimed in claim 38, wherein the cap portion is attached to the body portion in a direction transverse to the longitudinal axis of the supply conduit end.

40. The respiratory mask as claimed in claim 38, wherein said at least one groove comprises two grooves respectively disposed on opposing sides of the body portion, and wherein each said groove has an edge that forms a curve along the body portion.

41. The respiratory mask as claimed in claim 40, wherein said at least one ridge comprises two ridges respectively extending along opposing edges of the cap portion.

42. The respiratory mask as claimed in claim 41, wherein each said ridge forms a curve along the cap portion.

43. The respiratory mask as claimed in claim 41, wherein each said ridge extends substantially an entire extent of the respective edge of the cap portion.

44. The respiratory mask as claimed in claim 34, wherein the cap portion has an underside that is of complimentary shape to a portion of the exterior surface of the body portion.

45. The respiratory mask as claimed in claim 44, wherein the body portion has a tubular shape, a surface on the underside of the cap portion having an arc shape that corresponds to the tubular shape of the body portion.

46. The respiratory mask as claimed in claim 34, wherein the longitudinal axis of the supply conduit end is substantially perpendicular to the longitudinal axis of the mask end.

47. The respiratory mask as claimed in claim 34, wherein the plurality of holes is formed in the body portion downstream of the mask end relative to the gas washout flow and is in fluid communication with the interior of the respiratory mask via the body portion.

48. The respiratory mask as claimed in claim 34, further comprising a swivel joiner at the supply conduit end to connect with the outlet of the breathable gas supply conduit.

49. The respiratory mask of claim 34, further comprising two lower strap connectors and two upper strap connectors.

50. The respiratory mask of claim 34, wherein the cap portion and body portion are fixed relative to each other when attached, and wherein the body portion includes grooves formed therein and adapted to respectively engage ridges on the cap portion to attach the cap portion to the body portion, wherein said grooves comprises two grooves respectively disposed on opposing sides of the body portion, wherein said ridges comprises two ridges respectively extending along opposing edges of the cap portion, wherein the cap portion has an underside that is of complimentary shape to a portion of the exterior surface of the body portion, wherein the body portion has a tubular shape, a surface on the underside of the cap portion having an arc shape that corresponds to the tubular shape of the body portion, and wherein the cap portion defines a vent outlet, the vent outlet providing an outlet to atmosphere for the gas washout flow.

51. A respiratory mask to deliver breathable gas, at a pressure elevated above atmospheric pressure in a range of 3-20 cm H.sub.2O, to a patient for positive airway pressure treatment of sleep disordered breathing, the respiratory mask comprising: a cushion to deliver the breathable gas to the patient's airways; a support structure to support the cushion, the support structure being relatively rigid with respect to the cushion; and a connector connected to the support structure, the connector comprising: a mask end provided to the support structure and in fluid communication with an interior of the cushion; a supply conduit end adapted to connect with an outlet of a breathable gas supply conduit; a body portion having a plurality of holes formed therein to direct a gas washout flow containing CO2 from an interior of the body portion to an area exterior of the body portion; and a cap portion detachably connected to an exterior surface of the body portion and structured to reduce noise created by the gas washout flow after passing through the plurality of holes, wherein the body portion includes at least one groove formed therein and adapted to engage at least one ridge on the cap portion to attach the cap portion to the body portion.

52. The respiratory mask as claimed in claim 51, wherein said at least one groove comprises two grooves respectively disposed on opposing sides of the body portion.

53. The respiratory mask as claimed in claim 52, wherein each said groove has an edge that forms a curve along the body portion.

54. The respiratory mask as claimed in claim 52, wherein said at least one ridge comprises two ridges respectively extending adjacent opposing edges of the cap portion.

55. The respiratory mask as claimed in claim 54, wherein each said ridge forms a curve along the cap portion.

56. The respiratory mask as claimed in claim 51, wherein the cap portion is configured to reduce turbulence of the gas washout flow.

57. The respiratory mask as claimed in claim 56, wherein the cap portion is configured to cause the gas washout flow to approach a laminar state.

58. The respiratory mask as claimed in claim 51, wherein the cap portion is configured to provide a pressure drop across the cap portion from an upstream side of the cap portion to a downstream side of the cap portion in a direction of the gas washout flow.

59. The respiratory mask as claimed in claim 51, wherein the cap portion has an underside that is of complimentary shape to a portion of the exterior surface of the body portion.

60. The respiratory mask as claimed in claim 59, wherein the body portion has a tubular shape, a surface on the underside of the cap portion having an arc shape that corresponds to the tubular shape of the body portion.

61. The respiratory mask as claimed in claim 51, wherein a longitudinal axis of the supply conduit end is substantially perpendicular to a longitudinal axis of the mask end.

62. The respiratory mask as claimed in claim 51, further comprising: a swivel joiner at the supply conduit end to connect with the outlet of the breathable gas supply conduit, two lower strap connectors; and two upper strap connectors.

63. The respiratory mask of claim 51, further comprising two lower strap connector and two upper strap connectors, wherein a longitudinal axis of the supply conduit end is disposed at an angle to a longitudinal axis of the mask end, wherein the cap portion and body portion are fixed relative to each other when attached, wherein the cap portion is configured to have direct contact with the gas washout flow after the gas washout flow passes through the plurality of holes, wherein the cap portion is configured to provide a pressure drop across the cap portion from an upstream side of the cap portion to a downstream side of the cap portion in a direction of the gas washout flow, wherein said at least one ridge comprises two ridges respectively extending adjacent opposing edges of the cap portion, and each ridge forms a curve along the cap portion, wherein the plurality of holes is formed in the body portion downstream of the mask end relative to the gas washout flow and is in fluid communication with the interior of the respiratory mask via the body portion, and wherein the cap portion defines a vent outlet, the vent outlet providing an outlet to atmosphere for the gas washout flow.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0043] FIG. 1 is a side view of a first embodiment of a connector in accordance with the first aspect of the invention, shown attached to a nasal respiratory mask and forehead support;

[0044] FIG. 2 is a cross-sectional side view of the connector shown in FIG. 1;

[0045] FIG. 3 is a perspective view of the connector shown in FIG. 1;

[0046] FIG. 4 is a perspective view of the connector shown in FIG. 1 with the cap portion removed;

[0047] FIG. 5 is an underside perspective view of the cap portion of the connector shown in FIG. 1;

[0048] FIG. 6 is a cross-sectional side view of a second embodiment of a connector in accordance with the first aspect of the invention;

[0049] FIG. 7 is a cross-sectional side view of a third embodiment of the connector in accordance with the first aspect of the invention;

[0050] FIG. 8 is a cross-sectional side view of a first embodiment of a respiratory mask in accordance with the second aspect of the invention; and

[0051] FIG. 9 is a cross-sectional side view of a fourth embodiment of the connector in accordance with the first aspect of the invention

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0052] FIGS. 1 to 5 show a first embodiment of the first aspect of the invention in the form of connector 10. The connector 10 is shown attached to a nasal respiratory mask 12 and forehead support device 14. The connector 10 is also suitable for use with a full face (i.e., nose and mouth) respiratory mask.

[0053] The mask 12 comprises a substantially rigid mask shell 15, a flexible mask cushion 16 and two slotted lower head strap connectors 18 (only one connector shown).

[0054] The forehead support device 14 includes a lower portion 20 which is pivotally mounted to an upper portion 22. The upper portion 22 includes forehead cushions 24 and two slotted upper head strap connectors 26 (only one cushion/connector shown).

[0055] As best shown in FIG. 2, the connector 10 includes a mask end 28 for connecting in fluid communication with the interior of the respiratory mask 12 and a supply conduit end 30 disposed substantially perpendicularly to the mask end 28 for connecting in fluid communication with the outlet of a breathable gas supply conduit 31. The mask end 28 is rotatably coupled to the mask shell 15 by a retaining ring 29. The close proximity of the inlet ports 41, and the vent passage 32 overall, to the interior of the mask 12 advantageously increases CO.sub.2 washout efficiency.

[0056] The connector 10 also includes a gas washout vent passage, indicated generally by the reference numeral 32, a body portion 34, a detachable cap portion 36 and a detachable swivel joiner 38. The conduit 31 is a non-rotatable friction push fit over end 38a of the swivel joiner 38. The end 38b of the swivel joiner 38 is a rotatable snap-engage fit with reduced diameter portion 39 of the body portion 34. The portion 39 is formed from resilient fingers to allow flexing during snap-engagement with the swivel joiner 38.

[0057] The vent passage 32 includes a pair of inlet ports 41 (see FIG. 4) formed in the body portion 34 of the connector 10 adjacent the mask end 28. The inlet ports 41 are in fluid communication with the interior of the mask 12 via the mask end 28. The vent passage 32 also includes an outlet 40 opening to the atmosphere. The outlet 40 includes an interior surface 42 (comprising an exterior surface of the body portion 34) that forms a smooth prolongation with an adjacent exterior surface 44 of the body portion 34. The smooth prolongation between the interior surface 42 and exterior surface 44 reduces noise by allowing the exhaled gases to vent along a continuous surface, as previously described. In order to minimize interruptions or disturbances that could generate turbulence downstream of the outlet 40, and thus noise, the adjacent exterior surfaces 46, 48 of the swivel joiner 38 and the gas supply conduit 31 respectively are also formed as smooth prolongations of the interior surface 42 and adjacent exterior surface 44.

[0058] As best shown in FIG. 3, the vent passage outlet 40 is of generally part annular cross-section subtending an angle of approximately 180° and is located on the side of the connector 10 remote the mask end 28 and, thus, the mask 12. This ensures that gas is only vented along surfaces displaced, and facing away, from the mask 12 and the patient, which again minimizes the risk of the vented gases encountering noise-producing obstructions.

[0059] Returning to FIG. 2, it can be seen that the vent passage 32 comprises an inlet portion 50 of relatively large cross-sectional area compared to an outlet portion 52 of relatively small cross-sectional area. This provides a substantial pressure drop across the vent passage 32 and reduces the pressure drop between the outlet 40 and surrounding atmospheric air, again minimizing noise production. Also, the outlet portion 52 is relatively long in order to allow the gas to approach a laminar state and, thus, minimize turbulence before the gas exits to the atmosphere. A smooth tapering transition portion 54 is disposed between the inlet portion 50 and the outlet portion 52 which minimizes noise production by minimizing the introduction of any discontinuities into the gas flow.

[0060] As best shown in FIGS. 3 and 4, the body portion 34 includes grooves 56 which are adapted to engage with ridges 58 provided on the cap portion 36 to allow the cap portion 36 to be manually attachable/detachable to/from the body portion 34 for ease of cleaning and replacement. As best shown in FIG. 5, the cap portion 36 also includes an interior strengthening rib 60 to provide rigidity and ensure the cross-sectional area of the vent passage 32 is not reduced due to external pressure, as may be caused by the patient rolling over onto their face during sleep. The detachable cap portion 36 also makes disassembly for cleaning easier and allows cap portions of various sizes to be used with a single body portion 34, thereby allowing the size and shape of the vent passage to be easily and quickly varied for particular treatment applications.

[0061] Although the connector 10 has been described with reference to the swivel joiner 38 being interposed between the connector 10 and the breathable gas supply conduit 31, it will be appreciated that the conduit can be joined directly to the body portion 34 if the ability to swivel is not required or if a swivel is provided elsewhere in the gas supply circuit. In that case, it is, of course, desirable for the external diameter of the gas supply conduit 31 to be equal to the adjacent external diameter of the exterior surface of the body portion 34.

[0062] A second embodiment of connector 80 in accordance with the first aspect of the invention is shown in FIG. 6. Like reference numerals to those used in describing the first embodiment are used to indicate like features in the second embodiment.

[0063] The primary difference between the connector 10 and connector 80 is that the inlet ports 41 are omitted and an inlet port 82 of the gas washout vent passage 32 is incorporated into the mask end 28 of the connector 80. Thus providing direct fluid communication between the interior of the mask 12 and the vent passage 32 and further minimizing CO.sub.2 retention. The inlet portion 50 of the vent passage 32 also provides a relatively long distance over which a gradual reduction in pressure can be achieved. Further, the interior surface of the vent passage outlet 40 forms a smooth prolongation with the adjacent exterior surface 46 of the swivel joiner 38 rather than the body portion 34, as with the first embodiment.

[0064] FIG. 7 shows a third embodiment of the connector 90 according to the first aspect of the invention. Like reference numerals to those used in describing the first embodiment will again be used to indicate like features in the third embodiment. The connector 90 also has the vent passage 32 in direct fluid communication with the interior of the mask 12. However, in this embodiment, an inlet port 92 is formed in the mask shell 15.

[0065] FIG. 9 shows a fourth embodiment of the connector 130 according to the first aspect of the invention. Like reference numerals to those used in describing the first embodiment will again be used to indicate like features in the fourth embodiment. The connector 130 also has an inlet port 132 formed in the mask shell 15, similar to the third embodiment. However, in this embodiment, both the interior surface 42 and the smoothly prolongating adjacent exterior surface 46 are provided on the swivel joiner 38. As the gas vents to the atmosphere downstream of the join 134 between the swivel joiner 38 and the body portion 34, then any gas leaking through the join 134 cannot disturb the flow of gas at, or after, the outlet 40. In this way, a further opportunity for turbulence, and thus noise generation, is eliminated.

[0066] FIG. 8 shows a first embodiment of a nasal respiratory mask 100 in accordance with the second aspect of the invention. The mask 100 includes a mask shell 102 and a mask cushion 104. The mask shell 102 includes a mask inlet 106 for connecting in fluid communication with the outlet of the breathable gas supply conduit 108. The mask 100 includes a gas washout vent passage indicated generally by the reference numeral 110.

[0067] The mask shell 102 is comprised of a body portion 112 and a detachable/attachable cap portion 114. The vent passage 110 includes an inlet port 116 formed in the body portion 112 of the mask shell 102. The inlet port 116 is in direct fluid communication with the interior of the mask 100. The vent passage 110 also includes an outlet 118 in fluid communication with the atmosphere. The outlet 118 includes an interior surface 120 on the exterior of the body portion 112 that forms a smooth prolongation with an adjacent surface 122 also provided on the exterior of the body portion 112. The outlet 118 is adapted to direct the washout gas in a direction substantially parallel to the longitudinal axis of the mask inlet 106 and away from the mask inlet 106.

[0068] As with earlier embodiments, the noise produced by venting the exhaled gas to the atmosphere is minimized by directing the vented gas on a smooth continuing surface before and after the outlet 118 and away from the mask 100, the patient and other potential disturbances. Additionally, as with the earlier connector embodiments, the cap portion 114 is detachable from the body portion 112 for cleaning and or replacement with a cap portion of same, or different, size or shape. The vent passage 110 also similarly comprises an inlet portion 124 of relatively large cross-sectional area, a relatively long outlet portion 126 of relatively small cross-sectional area and a transition portion 128 of smoothly reducing cross-section extending from the inlet portion 124 to the outlet portion 126.

[0069] Although the invention has been described with reference to the preferred embodiments, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.