A FUEL VALVE FOR INJECTING GASEOUS FUEL INTO A COMBUSTION CHAMBER OF A SELF-IGNITING INTERNAL COMBUSTION ENGINE AND METHOD
20170298843 · 2017-10-19
Inventors
Cpc classification
F02B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0692
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0689
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M67/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0647
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M47/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M21/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M67/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel valve includes a housing, a nozzle with nozzle holes opening to a volume inside the nozzle at the front end of the housing, a gaseous fuel inlet port in the housing connected to high pressure gaseous fuel, an axially displaceable valve needle received in a longitudinal bore in the housing, and rests on a valve seat in a closed position and has lift from the valve seat in an open position, the valve seat placed between a fuel chamber and an outlet port, the fuel chamber connected to the fuel inlet port, the outlet port connected to the volume in the nozzle, an actuator system for moving the needle between the closed and open positions, an ignition liquid inlet port connected to high pressure ignition liquid, and conduit connecting the ignition liquid inlet port to the fuel chamber, the conduit including a fixed flow restriction.
Claims
1. A fuel valve (50) for injecting gaseous fuel into the combustion chamber of a large two-stroke low-speed turbocharged self-igniting internal combustion engine, said fuel valve (50) comprising: an elongated fuel valve housing (52) with a rear end and a front end, a nozzle (54) with a plurality of nozzle holes (56) opening to a sac volume (55) inside the nozzle (54), said nozzle (54) being disposed at the front end of said elongated valve housing (52), said nozzle (54) comprising a base (51) and an elongated nozzle body, said nozzle (54) being connected with its base (51) to said front end of said elongated valve housing (52), said nozzle (54) having a closed tip (59) with said nozzle holes (56) arranged close to said tip (59), a gaseous fuel inlet port (53) in said elongated fuel valve housing (52) for connection to a source (60) of high pressure gaseous fuel, an axially displaceable valve needle (61) slidably received in a longitudinal bore (77) in said elongated valve housing (52), said axially displaceable valve needle (61) having a closed position and an open position, said axially displaceable valve needle (61) rests on a valve seat (69) in said closed position and said axially displaceable valve needle (61) has lift from said valve seat (69) in said open position, said valve seat (69) being placed between a fuel chamber (58) and an outlet port (68), said fuel chamber (58) is fluidly connected to said gaseous fuel inlet port (53), said outlet port (68) is fluidly connected to said sac volume (55) in said nozzle (54), an actuator system for controllably moving said axially displaceable valve needle (61) between said closed position and said open position, an ignition liquid inlet port (78,98) for connection to a source of high pressure ignition liquid (57), and an ignition liquid supply conduit (76,99) connecting said ignition liquid inlet port (78,98) to said fuel chamber (58), said ignition liquid supply conduit (76,99) including a fixed flow restriction, said fixed flow restriction being configured to throttle the flow of ignition liquid from said ignition liquid inlet port (78,98) to said fuel chamber (58) in order to allow a small amount of ignition liquid as a constant flow of ignition fluid through said fixed flow restriction to accumulate in the fuel chamber (58) above the valve seat (69) when the valve needle (61) rests on the valve seat (69).
2. A fuel valve according to claim 1, wherein said fixed flow restriction is a fixed orifice flow control element (100).
3. A fuel valve according to claim 1, wherein said axially displaceable valve needle (61) is slidably received in a longitudinal bore (77) with a clearance there between, and wherein said clearance opens at one end of said longitudinal bore (77) to said fuel chamber (58) and wherein said ignition liquid conduit (82) transports said ignition liquid to said clearance and wherein said clearance forms said fixed flow restriction.
4. A fuel valve according to claim 3, wherein said ignition liquid acts as a sealing liquid in said clearance.
5. A fuel valve according to claim 3, wherein said ignition liquid supply conduit (76) extends from said ignition liquid inlet port (78) to a port opening to said longitudinal bore (77) to deliver ignition liquid to the clearance between said longitudinal bore (77) and the axially displaceable valve needle (61).
6. A fuel valve according to claim 1, wherein said source of ignition liquid (57) has a pressure that is higher than the pressure of the source of gaseous fuel (60).
7. A fuel valve according to claim 1, wherein said axially displaceable valve needle (61) is operatively connected to a axially displaceable actuation piston (64) that is slidably received in said housing and defines together with said housing (52) an actuation chamber (74), said actuation chamber (74) being fluidly connected to a control port (72) for connection to a source of control oil (97).
8. A fuel valve according to claim 1, wherein said axially displaceable valve needle (61) projects from said longitudinal bore (77) into said fuel chamber (58) so that the fuel chamber (58) surrounds a portion of the axially displaceable valve needle (61).
9. A fuel valve (50) according to claim 3, wherein said ignition liquid supply conduit (76) extends in said housing (52) and through said axially displaceable valve needle (61) to fluidly connect said ignition liquid port (78) to said clearance.
10. A large two-stroke low-speed turbocharged self-igniting internal combustion engine with a plurality of cylinders (1), a high pressure gaseous fuel supply system, a high pressure ignition liquid supply system, one or more fuel valves (50) according to claim 1 provided at the cylinders of the engine and said fuel valves (50) being connected to said high pressure gaseous fuel supply system and to said ignition liquid supply system.
11. An engine according to claim 10, wherein said engine is configured to self-ignite the injected gaseous fuel with the help of ignition liquid accumulated in said fuel chamber (58) and without the use of other ignition equipment.
12. An engine according to claim 10, wherein said engine is configured to ignite said gaseous fuel upon entry of the gaseous fuel in the sac volume (55) inside a nozzle (54).
13. An engine according to claim 10, wherein said source of gaseous fuel delivers said gaseous fuel at high pressure to said fuel valves (50), and wherein said source of ignition liquid is configured to deliver said ignition liquid at a pressure that is higher than the pressure of said source of gaseous fuel.
14. A method of operating a large two-stroke low-speed turbocharged self-igniting internal combustion engine, said method comprising: supplying pressurized gaseous fuel at a first high pressure to a fuel valve (50) of said engine, said fuel valve having an elongated fuel valve housing (52) with a rear end and a front end, said fuel valve (50) having a hollow nozzle (54) with a plurality of nozzle holes (56) connecting the interior (55) of said nozzle (54) to a combustion chamber in a cylinder (1) of said engine, said nozzle (54) comprising a base (51) and an elongated nozzle body, said nozzle (54) being connected with its base (51) to said front end of said elongated valve housing (52), said nozzle (54) having a closed tip (59) with said nozzle holes (56) arranged close to said tip (59), supplying ignition liquid at a second high pressure to said fuel valve (50), said second high pressure being higher than said first high pressure, controlling the injection of gaseous fuel with a moveable valve needle (61) that cooperates with a valve seat (69) above said hollow nozzle (54), a fuel chamber (58) being arranged above said valve seat (69), pressuring said fuel chamber (58) with said gaseous fuel, delivering a small continuous flow of ignition liquid to said fuel chamber (58) and allowing said ignition liquid to accumulate above the valve seat (69) during periods where the axially moveable valve needle (61) rests on the valve seat (69), starting a gaseous fuel injection event by lifting said axially moveable valve needle (61) from said valve seat (69), thereby causing said accumulated ignition liquid to enter the hollow injection nozzle (54) just ahead of the gaseous fuel.
15. A method according to claim 14, wherein said gaseous fuel ignites inside said nozzle (54) with the help of said ignition liquid.
16. A method according to claim 14, wherein the nozzle (54) is kept above 300° C. throughout the engine cycle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In the following detailed portion of the present description, the invention will be explained in more detail with reference to the exemplary embodiments shown in the drawings, in which:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0044] In the following detailed description, the self-igniting internal combustion engine will be described with reference to a large two-stroke low-speed turbocharged internal combustion (Diesel) engine in the example embodiments.
[0045] The engine is in this example embodiment a diesel engine of the two-stroke uniflow type with scavenge ports at the lower region of the cylinders 1 and a central exhaust valve 4 at the top of the cylinders 1. The scavenge air is passed from the scavenge air receiver 2 to the scavenge ports (not shown) of the individual cylinders 1. A piston 41 in the cylinder 1 compresses the scavenge air, fuel is injected from fuel injection valves in the cylinder cover, combustion follows and exhaust gas is generated. When an exhaust valve 4 is opened, the exhaust gas flows through an exhaust duct associated with the cylinder 1 into the exhaust gas receiver 3 and onwards through a first exhaust conduit 18 to a turbine 6 of the turbocharger 5, from which the exhaust gas flows away through a second exhaust conduit via an economizer 28 to an outlet 29 and into the atmosphere. Through a shaft, the turbine 6 drives a compressor 9 supplied with fresh air via an air inlet 10. The compressor 9 delivers pressurized scavenge air to a scavenge air conduit 11 leading to the scavenge air receiver 2.
[0046] The scavenge air in conduit 11 passes an intercooler 12 for cooling the scavenge air—that leaves the compressor at approximately 200° C.—to a temperature between 36 and 80° C.
[0047] The cooled scavenge air passes via an auxiliary blower 16 driven by an electric motor 17 that pressurizes the scavenge air flow when the compressor 9 of the turbocharger 5 does not deliver sufficient pressure for the scavenge air receiver 2, i.e. in low or partial load conditions of the engine. At higher engine loads the turbocharger compressor 9 delivers sufficient compressed scavenge air and then the auxiliary blower 16 is bypassed via a non-return valve 15.
[0048]
[0049] In this disclosure “gaseous fuel” is broadly defined as any combustible fuel that is in the gaseous phase at atmospheric pressure and ambient temperature.
[0050] This example embodiment shows three gaseous fuel valves 50 per cylinder, but it should be understood that a single or two gaseous fuel valves may be sufficient, depending on the size of the combustion chamber. The gaseous fuel valve 50 has an inlet 53 connected to a gaseous fuel supply conduit 62 that supplies highly pressurized gaseous fuel to the gaseous fuel valve 50. One of the three gaseous fuel valves 50 is supplied by supply conduit 62, the other two gaseous fuel valves 50 are supplied by supply conduits 63. In this embodiment the supply conduits 62,63 are drilled holes in the top cover 48 that connect to a gas accumulator 60 associated with the cylinder 1. The gas accumulator 60 receives high pressure gas from a gas supply system (not shown) that includes gas tanks and high pressure pumps.
[0051] The gaseous fuel valve 50 also has an inlet connected to a source of pressurized ignition liquid such as 57, such as sealing oil, marine diesel, bio diesel, lubricating oil, heavy fuel oil or dimethyl ether (DME), and is configured delivering ignition liquid at high pressure that is higher than the pressure of the gaseous fuel by a more or less constant margin. The source of ignition liquid has a pressure 57 that is at least slightly above the pressure of the source of gaseous fuel 60.
[0052] Each cylinder 1 is in this example embodiment provided with a gaseous fuel accumulator 60. The gaseous fuel accumulator 60 contains an amount of gaseous fuel under high pressure (e.g. approximately 300 bar) that is ready to be delivered to the fuel valves 50 of the cylinder 1. The gaseous fuel supply conduits 62,63 extend between the gaseous fuel accumulator 60 and a respective gaseous fuel valve 50 of the cylinder 1 concerned.
[0053] A window valve 61 is arranged at the outlet of the gaseous fuel accumulator 60 and the window valve 61 controls the flow of gaseous fuel from the gaseous fuel accumulator 60 to the gaseous fuel supply conduits 62,63.
[0054] Three fuel oil valves 49 are provided in the top cover 48 for operation of the engine on fuel oil. The fuel oil valves are connected to a source of high pressure fuel oil in a well-known manner. In an embodiment (not shown) the engine is configured for operation on gaseous fuel only and in this embodiment the engine does not have fuel valves.
[0055] The engine is provided with an electronic control unit ECU that controls the operation of the engine. Signal lines connect the electronic control unit ECU to the gaseous fuel valves 50, to the fuel oil valves 49 and to the window valves 61.
[0056] The electronic control unit ECU is configured to time the injection events for the gaseous fuel valve correctly and to control the dosage of the gaseous fuel with the gaseous fuel valves 50.
[0057] The electronic control unit ECU opens and closes the window valve 61 so as to ensure that the supply conduits 62,63 are filled with high pressure gaseous fuel before the start of the gaseous fuel injection event controlled by the gaseous fuel valve 50.
[0058]
[0059] The hollow nozzle 54 is provided with nozzle holes 56 that are connected to the hollow interior (sac volume) of the nozzle and the nozzle holes 56 are distributed over the length and distributed radially over the nozzle 54. The nozzles are axially close to the tip and the radial distribution is in the present embodiment over a relatively narrow range of approximately 50° and the radial orientation of the nozzle holes is such that the nozzles are directed away from the walls of the cylinder liner. Further, the nozzles are directed such that they are roughly in the same direction as the direction of the swirl of the scavenge air in the combustion chamber caused by the configuration of the scavenge ports.
[0060] The tip 59 of the nozzle 54 (
[0061] An axially displaceable valve needle 61 is slidably received with a precisely defined clearance in a longitudinal bore 77 in the elongated valve housing 52. The valve needle 61 has a tip that is configured to enter in a sealing engagement with a seat 69 that is formed in the elongated valve housing 52. In an embodiment the seat 69 is arranged close to the front end of the elongated valve housing 52. The elongated valve housing 52 is provided with a gaseous fuel inlet port 53 for connection to a source 60 of pressurized gaseous fuel, for example via the gaseous fuel supply conduits 62,63. The gaseous fuel inlet port 53 connects to a fuel chamber 58 that is located in the elongated valve housing 52 and the fuel chamber 58 surrounds a portion of the valve needle 61. The seat 69 is located between the fuel chamber 58 and the sac volume 55, so that the gaseous fuel can flow from the fuel chamber 58 to the sac volume 55 when the valve needle 61 has lift. From the sac volume 55 the gaseous fuel is injected into the combustion chamber of the cylinder 1 via the nozzle holes 56.
[0062] The axially displaceable valve needle 61 has a closed position and an open position. In the closed position the axially displaceable valve needle 61 rests on the seat 69. In its closed position the axially displaceable valve needle 61 thus prevents flow from the gaseous fuel inlet port 53 to the nozzle 54. In its open position the axially displaceable valve needle 61 has lift from the seat 69 thereby allowing flow from the gaseous fuel inlet port 53 to the nozzle 54.
[0063] A pre-tensioned helical spring 66 acts on the axially displaceable valve needle 61 and biases the valve needle 61 towards its closed position on the seat 69. However, it is understood that other means, such as a gas pressure or oil pressure can be provided to bias the valve needle 61 towards its closed position. In an embodiment, one end of the helical spring 66 engages the rear end of the elongated valve housing 52 and the other end of the helical spring 66 engages a widened section or flange 83 at the rear end of the valve needle 61, whereby the rear end of the valve needle 61 is formed by an actuation piston 64.
[0064] The gaseous fuel valve 50 is provided with an actuator system for controllably moving the axially displaceable valve needle 61 between its closed position and its open position. In this embodiment the actuator system includes an axially displaceable actuation piston 64 that is slidably received in a cylindrical portion of the elongated valve housing 52. The actuation piston 64 defines together with the elongated valve housing 52 an actuation chamber 74. In this embodiment the actuation piston 64 is an integral and rearmost part of the axially displaceable valve needle 61. However, it is understood that the actuation piston 64 can be operably connected to the valve needle 61 in various ways, such as by a threaded connection, or by welding and preferably the actuation piston moves 64 in unison with the valve needle 61, although this is not a prerequisite.
[0065] The actuation chamber 74 is fluidly connected to the control oil port 72 via a control oil conduit 70. The control oil port 72 is connected to an electronic control oil valve 96 (
[0066] In other embodiments (not shown) the valve needle can be actuated by other actuation means, such as a solenoid or a linear electric motor.
[0067] The actuation piston 64 is provided with a preferably concentric cylinder that opens towards the rear end of the housing and a stationary piston 87 is slidably received inside this cylinder. The actuation piston 64 is displaceable relative to the stationary piston 87. The cylinder inside the actuation piston 64 defines a chamber 80 together with the stationary piston 87 that provides space for actuation piston 64 to move axially.
[0068] The elongated valve housing 52 is provided with an ignition liquid port 78 for connection to the source of ignition liquid 57. An ignition liquid supply conduit 76 extends axially in the elongated valve housing and through the stationary piston 87 and fluidly connects the ignition liquid port 78 to the chamber 80.
[0069] A second portion of the ignition liquid delivery conduit extends to coaxially in the valve needle as a bore 82. Radial channels 85 extend in the axially displaceable valve needle 61 from the bore 82 to the outer surface of the axially displaceable valve needle 61 from a port for allowing ignition liquid to be supplied to the clearance between the elongated valve housing 52 and the axially movable valve needle 61 to thereby lubricate and seal the valve needle 61, thus allowing the ignition liquid to be used as sealing oil. The ignition liquid flows through the clearance both upwards to the actuation chamber 74 and downwards to the fuel chamber 58. The portion of the ignition liquid that flows to the actuation chamber 74 mixes with the control oil. This has no substantial effect on the control oil. The portion of the ignition liquid that flows to the fuel chamber 58 and accumulates at the bottom of the fuel chamber 58 i.e. just above the valve seat 69 while the axially movable valve needle 61 rests on the valve seat 69, as shown in
[0070] The dimensions of the clearance are precisely controlled and selected so that the appropriate amount of ignition liquid is collected at the bottom of the fuel chamber 58 in the time during an engine cycle where the axially movable valve member 61 rests on the valve seat 69. An appropriate amount of ignition liquid is the amount that is sufficient for creating a reliable and stable ignition, may for example be in the range of 0.2 mg to 200 mg, depending e.g. on the engine size and load. The dimensions of the clearance are chosen such in relation to the properties of the ignition liquid, such as e.g. viscosity, that a constant flow of ignition liquid of an appropriate magnitude is achieved when the source of ignition liquid has a pressure that is a margin above the pressure of the source of gaseous fuel.
[0071] A gas leak detection channel 84 in the elongated valve housing 52 leads to a gas leak detection port 86 for detection of gas leaks.
[0072] The injection event of the gaseous fuel is controlled by the electronic control unit ECU through the length of the opening time of the gaseous fuel valve 50, i.e. the amount of gas injected in one injection event is determined by the length of the opening time. Thus, upon a signal from the electronic control unit ECU the control oil pressure is raised in the actuation chamber 74 and the valve needle 61 is lifted from the seat 69 in a movement from its closed position to its open position. The valve needle 61 will always performs the full stroke from its closed position to its open position when the control oil pressure is raised and the increased pressure in the actuation chamber 74 urges the actuation piston 64 against the force of the helical spring 66 in axial direction away from the nozzle 54 and the seat 69.
[0073] The ignition liquid accumulated at the bottom of the fuel chamber 58 (
[0074] At the end of the injection event the ECU removes the pressure from the actuation chamber and the force of the helical spring 66 causes the valve needle 61 to return to the valve seat 69.
[0075]
[0076] Ignition liquid port 98 is connected to a source of high pressure ignition liquid with a pressure that is a margin above the pressure of the source of gaseous fuel. The operation of the valve according to the embodiment of
[0077] In an embodiment (not shown) the actuation means comprises a solenoid or linear electric motor and a piston and control oil is not needed.
[0078] The self-igniting internal combustion engine is operated by supplying pressurized gaseous fuel at a first high pressure to a fuel valve 50 of the engine. The ignition liquid is supplied at a second high pressure to the fuel valve 50. The second high pressure is higher than the first high pressure. The injection of gaseous fuel is controlled with a moveable valve needle 61 that cooperates with a valve seat 69 above the hollow nozzle 54. A fuel chamber 58 is arranged above the valve seat 69. The fuel chamber 58 is pressurized with gaseous fuel. A small continuous flow of ignition liquid is delivered to the fuel chamber 58 and the ignition liquid is accumulated above the valve seat 69 during periods where the valve needle 61 rests on the valve seat 69. A gaseous fuel injection event is started by lifting the axially movable valve needle 61 from the valve seat 69, thereby causing the accumulated ignition liquid to enter the hollow injection nozzle 54 just ahead of the gaseous fuel. The gaseous fuel then ignites inside the nozzle 54 with the help of the ignition liquid.
[0079] The engine is configured to self-ignite the injected gaseous with the help of the ignition liquid and without the use of other ignition equipment.
[0080] The engine is configured to ignite the gaseous fuel upon entry of the gaseous fuel in chamber inside a nozzle.
[0081] In an embodiment the nozzle 54 is kept above 300° C. throughout the engine cycle. In an embodiment the temperature inside the hollow nozzle 54 is approximately 600 degrees C. at the end of the compression stroke.
[0082] The term “comprising” as used in the claims does not exclude other elements or steps. The term “a” or “an” as used in the claims does not exclude a plurality. The electronic control unit may fulfill the functions of several means recited in the claims.
[0083] The reference signs used in the claims shall not be construed as limiting the scope.
[0084] Although the present invention has been described in detail for purpose of illustration, it is understood that such detail is solely for that purpose, and variations can be made therein by those skilled in the art without departing from the scope of the invention.