Floor nozzle for vacuum cleaner
11253121 · 2022-02-22
Assignee
Inventors
Cpc classification
A47L9/066
HUMAN NECESSITIES
A47L9/0666
HUMAN NECESSITIES
A47L9/0488
HUMAN NECESSITIES
International classification
Abstract
A cleaning device, for cleaning a surface, includes a nozzle arrangement. The nozzle arrangement includes a brush compartment surrounded by a brush. The brush includes brush elements including tip portions for contacting the surface to be cleaned and picking up dirt particles and/or liquid from the surface during rotation of the brush. The nozzle arrangement further includes a bouncing element with position adjusted relative to the surface and depending on a direction of movement of the cleaning device. The bouncing element is arranged in a first position and at a first distance d1 to the surface, when the cleaning device is moved in a forward direction and in a second position and at a second distance d2 to the surface, when the cleaning device is moved in an opposite backward direction, such that d2 is greater than d1.
Claims
1. A cleaning device for cleaning a surface, comprising: a motor; a nozzle arrangement comprising: a brush compartment extending from a first edge of said nozzle arrangement, said brush compartment partially surrounding a brush therein, wherein said brush is rotatable about a brush axis, said brush being provided with a plurality of brush elements, each of said plurality of brush elements having a tip portion, and wherein selected ones of said tip portions contact the surface to be cleaned during rotation of the brush, and wherein the motor is configured to drive the brush in rotation; a bouncing element extending from a second edge of said nozzle arrangement, said bouncing element spaced apart from said brush compartment and extending substantially parallel to the brush axis, said bouncing element comprising: a plurality of studs positioned along a surface of the bouncing element facing away from the brush, wherein said plurality of studs: are positioned away from said surface when the cleaning device is moved in a forward direction, and wherein the bouncing element is seen in a direction of movement of the cleaning device, located behind the brush; and contact the surface when the cleaning device is moved in a backward direction opposite said forward direction, wherein said bouncing element is raised above the surface by a distance d2 by said plurality of studs, wherein the distance d2 is set equal to d3*tan(A), and wherein A is set at a non-zero angle no greater than 20° and d3 is a distance measured parallel to the surface from a point on the surface where said selected ones of said plurality of tip portions of the plurality of brush elements initially lose contact with the surface during rotation of the brush to a point on the bounce element; and a vacuum aggregate port positioned between the brush compartment and the bouncing element, said vacuum aggregate configured to: generate an under-pressure in an area between the brush compartment and the bouncing element.
2. The cleaning device as claimed in claim 1, wherein A is equal to or smaller than 15°.
3. The cleaning device as claimed in claim 1, wherein the distance d2 is in a range of 0.3 to 7 mm.
4. The cleaning device as claimed in claim 1, wherein the surface of the bouncing element facing said brush is tilted with respect to an axis perpendicular to the surface.
5. The cleaning device as claimed in claim 1, wherein a linear mass density of the plurality of the brush elements is, at least at the tip portions, lower than 150 g per 10 km.
6. The cleaning device as claimed in claim 1, wherein the motor is configured to: realize a centrifugal acceleration at the tip portions of the plurality of brush elements free from contact to the surface during rotation of the brush, of at least 3,000 m/s.sup.2.
7. The cleaning device as claimed in claim 1, wherein the motor is configured to: realize an angular velocity of the brush in a range of 3,000 to 15,000 revolutions per minute.
8. The cleaning device as claimed in claim 1, wherein the brush has a diameter in a range of 10 to 100 mm and a length of the plurality of brush elements is in a range of 1 to 20 mm when the plurality of brush elements are in a fully outstretched condition.
9. The cleaning device as claimed in claim 1, wherein said under-pressure is in a range of 3 to 70 mbar.
10. The cleaning device as claimed in claim 1, wherein a packing density of the plurality of brush elements is at least 30 tufts of brush elements per cm.sup.2, and wherein a number of brush elements per tuft is at least 500.
11. The cleaning device as claimed in claim 1, comprising a tube configured to: supply a liquid to an inner section of the brush at a rate that is lower than 6 ml per minute per cm of a width of the brush in which the brush axis is extending.
12. A nozzle arrangement for a cleaning device, said nozzle arrangement comprising: a brush compartment extending from a first edge of said nozzle arrangement, said brush compartment partially surrounding a brush contained therein, said brush being rotatable about a brush axis, said brush comprising: brush elements having tip portions for contacting a surface to be cleaned during rotation of the brush, a bouncing element extending from a second edge of the nozzle arrangement, said bouncing element comprising a bouncing surface facing said brush, wherein the bouncing surface is tilted with respect to the surface, said bouncing element being spaced apart from the brush and extending substantially parallel to the brush axis, said bouncing element comprising: a plurality of studs arranged along a surface of the bouncing element facing away from the brush, said plurality of studs being sized to raise said bouncing element by a distance d2, wherein said bouncing element is in contact with said surface when the cleaning device is moved in a forward direction, wherein the bouncing element is seen in a direction of movement of the cleaning device, located behind the brush, and raised off the surface by said distance d2 by said plurality of studs contacting said surface when the cleaning device is moved in a backward direction, wherein said distance d2 is determined as d3*tan(A), and wherein d3 is a distance parallel to the surface between the bouncing element and a point on the surface where said tip portions of the brush elements lose contact with the surface during rotation of the brush and wherein A is selected as a non-zero angle no greater than 20°; and a vacuum port positioned between the brush compartment and the bouncing element.
13. The nozzle arrangement of claim 12, further comprising: a motor configured to drive the brush in rotation.
14. The nozzle arrangement of claim 12, wherein said vacuum port is configured to draw air from said nozzle arrangement.
15. The nozzle arrangement of claim 12, further comprising: a fluid injection port configured to: allow entry of a fluid into said brush compartment.
16. The cleaning apparatus of claim 12, wherein said vacuum port is configured to: draw air from said nozzle arrangement.
17. The cleaning apparatus of claim 12, further comprising: a port configured to allow entry of a fluid into said brush compartment.
18. A cleaning apparatus comprising: a motor, a nozzle element, said nozzle element comprising: a brush compartment extending from a first edge of said nozzle element a bouncing element extending from a second edge of said nozzle element, wherein an area is formed between said brush compartment and said bouncing element; and a vacuum port in fluid communications with said area, wherein said brush compartment comprises: a brush, said brush configured to: rotate about a brush axis, said brush axis substantially parallel to a forward edge and a rear edge of said nozzle element, said brush comprising a plurality of brush elements, each of said plurality of brush elements having a tip portion configured to contact a surface to be cleaned during rotation of the brush, wherein the motor is configured to rotate the brush, and wherein said nozzle element is rotatable about said brush axis to raise said bouncing element above said surface by a distance d2 when said cleaning apparatus is moved in said forward direction, and wherein said distance d2 is determined as d3*tan(A), and wherein d3 is a distance parallel to the surface between the bouncing element and a point on the surface, and wherein said tip portions of said brush elements lose contact with the surface during rotation of the brush, and wherein A is a non-zero angle no greater than 20°.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment(s) described hereinafter. In the following drawings
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DETAILED DESCRIPTION OF EMBODIMENTS
(16)
(17) A linear mass density of a majority of the brush elements 16 is, at least at their tip portions 18, preferably chosen to be lower than 150 g/10 km. Further, the nozzle arrangement 10 comprises a drive means, e.g. a motor (not shown), for driving the brush 12 in a predetermined direction of rotation 26. Said drive means are preferably adapted to realize a centrifugal acceleration at the tip portions 18 of the brush elements 16 which is, in particular during a dirt release period when the brush elements 16 are free from contact to the surface 20 during the rotation of the brush 12, at least 3,000 m/s.sup.2.
(18) The brush 12 is at least partly surrounded by a nozzle housing 28. The arrangement of the brush 12 within the nozzle housing 28 is preferably chosen such that the brush 12 at least partially protrudes from a bottom side 30 of the nozzle housing 28, which, during use of the device 100, faces the surface to be cleaned 20.
(19) Also attached to said bottom side 30 of the nozzle housing 28 is a bouncing element 32. Said bouncing element 32 is spaced apart from the brush 12 and extends substantially parallel to the brush axis 14. The nozzle housing 28, the bouncing element 32 and the brush 12 together define a suction area 34 which is located within the nozzle housing 28. It is to be noted that the suction area 34, in the meaning of the present invention, not only denotes the area between the brush 12, the bouncing element 32 and the nozzle housing 28, but also denotes the space between the brush elements 16 for the time during the rotation of the brush 12 in which the brush elements 16 are inside the nozzle housing, as well as it denotes an area that is defined between the bouncing element 32 and the brush 12. The latter area will be in the following also denoted as suction inlet 36 which opens into the suction area 34.
(20) Further, it is to be noted that the term “suction area” is meant to denote an area in which the dirt and/or liquid particles 22, 24 are collected and picked up from the surface 20. It does not necessarily mean that a suction/under-pressure is created in this area 34,36.
(21) The central working principle of the present invention is schematically illustrated in
(22) It is to be noted that the situation shown in
(23) The bouncing element 32 comprises a bouncing surface 33 at which the dirt particles 22, that are picked up by the brush 12 and released from the brush 12 during its rotation, may rebound back to the brush 12 and made airborne again by the rotating brush 12. In this way, the dirt particles 22 are picked up by the brush 12, bounce forth and back between the brush 12 and the bouncing surface 33 in a zig-zag-like manner, and are lifted from the floor 20 in this way without the need of an external vacuum source.
(24) The described zig-zag-like lifting manner results from the fact that the dirt particles 22 are reflected at the bouncing surface 33, wherein the angle of incidence is equal to the emergent angle at the bouncing surface 33, so that the dirt particles 22 automatically move relatively upwards when being rebound on the bouncing surface 33. Hitting again the brush elements 16 after being rebound from the bouncing surface 33 moves the dirt particles 22 further upwards due to the rotation of the brush 12 that is at this position directed upwardly. After hitting the bouncing surface 33 and the brush 12 a couple of times the dirt particles 22 are automatically lifted in an upward direction, away from the floor 20 without the need of an additional vacuum source. At any position within the nozzle 10 that is above the floor 20, a dust pan (not shown) can be arranged close to or at one side of the brush 12 to collect the lifted dust 22.
(25) In order to receive a good gliding effect and produce only a small scratch load, the bouncing element 32 is preferably made of a flexible rubber.
(26) The reason why the bouncing element 32 is arranged at different positions depending on the movement direction 40 is that experiments have shown, that the release angle α, with which the dirt particles 22 are released from the brush 12 with respect to the surface 20, does not only depend on the rotational speed of the brush 12 and on the properties of the dirt particles 22, but also on whether the dirt particles 22 enter the brush 12 along with the direction of the brush's rotation (as shown in
(27) The corresponding experimental results are shown in
(28) It can be seen that the dirt particles 22 are released from the brush 12 with a release angle α that ranges, at least for rice, between 0-25°, when the dirt particles 22 enter the brush 12 along with the brush's rotation (see
(29) The presented device accounts for these different situations by adjusting the position of the bouncing element 32 depending on the movement direction 40 of the nozzle 10. Therefore, the bouncing element 32 is, in a forward stroke when the dirt particles 22 enter the brush 12 along with the brush's rotation, preferably arranged at a distance d1 of zero to the surface 20. This means that it closes the suction inlet 36 in the forward stroke, so that no dirt particles 22 leave the suction area 34 again without bouncing forth and back between the bouncing surface 33 and the brush 12, and being lifted from the surface 20 in this way. Even if a dirt particle 22 is released from the brush 12 at an angle α of 0° (parallel to the surface 20), it will bounce against the bouncing surface 33 and thus be thrown back to the brush 12. The particle that is in this way thrown back to the brush 12, encounters the brush 12 against the brush's rotation, so that a similar situation occurs as this has been described for the backward stroke. The resulting release angle α will thus be larger then, so that the dirt particle 22 may be lifted in the above-described zig-zag-wise manner.
(30) Since, on the other hand, the above-described experiments have shown that the release angle α is in a range of 10-60° when the dirt particles 22 enter the brush 12 against its rotation in the backward stroke, it has been found to be a good trade-off to arrange the bouncing element 32 in this situation with a distance d2 to the surface, wherein d2=d3*tan(α), with a having a maximum value of 20°.
(31) The distance d3 denotes the distance between the brush 12 and the bouncing element 32. This distance is measured from the point where the tip portions 18 of the brush elements 16 lose contact from the surface 20 during the brush's rotation, since this is the point where the dirt and/or liquid particles 22, 24 are usually released from the brush 12. In the process, the brush elements 16 more or less act as a kind of whip for catching and dragging particles 22, 24, which is force-closed and capable of holding on to a particle 22, 24 on the basis of a functioning which is comparable to the functioning of a band break. The occurring accelerations at the tip portions 18 of the brush elements 16 immediately increase as soon as the brush elements 16 lose contact from the floor 20, and therefore cause the dirt particles 22 and liquid droplets 24 to be automatically released from the brush 12.
(32) The above-mentioned maximum value for α of 20° is chosen as a trade-off value, as this has been explained in detail on page 5 to 7 in the summary of the invention. This shall be repeated only shortly in the following. Since the smallest angle α, that occurs in a backward stroke, has shown to be around 10° (see
(33) The above-mentioned geometrical relationship for d2 is furthermore dependent on d3. The distance d3 between the brush 12 and the bouncing element 33 should instead not be too large, since this distance d3 is limited by the kinetic energy of the dirt particles 22. In other words, the dirt particles 22 would not be able to reach the bouncing element 33, respectively being rebound to the brush 12, when the distance d3 becomes too large. Travelling from the brush 12 to the bouncing element 32, the kinetic energy of the dirt particles 22 will be lost by the air resistance of the dirt particles 22. Since there should be enough energy left to bounce back from the bouncing surface 33 into the brush 12, d3 should not exceed a value of around 3 to 4 cm.
(34) The above-mentioned limitations for d2 and d3 can be met in a good manner, when choosing d2 to be equal or less than d3*tan(20°). If d2 is set to be exactly equal to d3*tan(20°), this has shown to result in a dpu of around 80%, which is compared to prior art devices that only make use of a combination of a brush and a vacuum source and therewith reach a dpu of 75%, still a better cleaning result. Bearing in mind that in the present case this high dpu is reached without a vacuum source (only making use of the presented bouncing technique), this is an even more surprising result. The reason why an angle of α=20° still results in a dpu of around 80% is that the dirt particles 22 are released from the brush 12 in an almost uniform distribution within the above-mentioned angle range of 10° to 60° in the backward stroke of the device 100. This means that approximately the same amount of dirt particles 22 leaves the brush 12 with an angle of 60° relative to the surface 20 as the amount that leaves the brush 12 with an angle of 10° with respect to the surface 20, or with any angle in between. Thus, a maximum angle of 20° for a results in a good trade-off, from which a fairly good dpu results, and that enables to meet the above-mentioned desired absolute distance values for d2 and d3. Of course, smaller angles for a even result in higher dpu ratios.
(35) The adjustment means 35 for adjusting the position of the bouncing element 32 depending on the movement direction 40, may be realized in many ways. In the embodiments shown in
(36) As shown in
(37) A further improvement of the above-mentioned bouncing effect is shown in
(38) As shown in
(39) The under-pressure that is generated by the vacuum aggregate 38 within the suction area 34 preferably ranges between 3 and 70 mbar, more preferably between 4 and 50 mbar, most preferably between 5 and 30 mbar. This under-pressure is, compared to regular vacuum cleaners which apply an under-pressure of around 70 mbar, quite low. However, due to the above mentioned bouncing technique, very good cleaning results may already be realized in the above-mentioned pressure ranges. Thus, also smaller vacuum aggregates 38 may be used. This increases the freedom in the selection of the vacuum pump.
(40)
(41) On the other hand, the bouncing element 32 needs to be in its closed position, respectively arranged at the distance d1 from the floor (d1 preferably being equal to zero), when the nozzle 10 is according to this embodiment moved in the so-called forward stroke as shown in
(42) By comparing the first embodiment shown in
(43) The properties of the brush 12 may also remain the same. The cleaning result may be further improved by applying the above-mentioned parameters concerning the linear mass density of the brush elements 16 and by realizing a centrifugal acceleration at the tip portions 18 of the brush elements 16 in the above-mentioned range. Even though the bouncing technique may be realized with different kinds of brushes, properties for the brush 12 and the rotational speed with which the brush 12 is driven are presented in the following. The brush 12 preferably has a diameter which is in a range of 20 to 80 mm, and the driving means may be capable of rotating the brush 12 at an angular velocity which is at least 3,000 revolutions per minute, preferably at an angular velocity around 6,000 rpm and above. A width of the brush 12, i.e. a dimension of the brush 12 in a direction in which the rotation axis 14 of the brush 12 is extending, may be in an order of 25 cm, for example.
(44) On an exterior surface of a core element 52 of the brush 12, tufts 54 are provided. Each tuft 54 comprises hundreds of fiber elements, which are referred to as brush elements 16. For example, the brush elements 16 are made of polyester or nylon with a diameter in an order of about 10 micrometers, and with a Dtex value which is lower than 150 g per 10 km. A packing density of the brush elements 16 may be at least 30 tufts 54 per cm.sup.2 on the exterior surface of the core element 52 of the brush 12.
(45) The brush elements 16 may be rather chaotically arranged, i.e. not at fixed mutual distances. Furthermore, it is mentioned that an exterior surface 56 of the brush elements 16 may be uneven, which enhances the capability of the brush elements 16 to catch liquid droplets 24 and dirt particles 22. In particular, the brush elements 16 may be so-called microfibers, which do not have a smooth and more or less circular circumference, but which have a rugged and more or less star-shaped circumference with notches and grooves. The brush elements 16 do not need to be identical, but preferably the linear mass density of a majority of a total number of the brush elements 16 of the brush 12 meets the requirement of being lower than 150 g per 10 km, at least at tip portions 18.
(46) By means of the rotating brush 12, in particular by means of the brush elements 16 of the rotating brush 12, dirt particles 22 and liquid 24 are picked up from the surface 20, and are transported to a collecting position inside the cleaning device 100 in the above-described zig-zag bouncing manner between the brush 12 and the bouncing surface 33. The occurring accelerations at the tip portions 18 of the brush elements 16 cause the dirt particles 22 and liquid droplets 24 to be automatically released from the brush 12, when the brush elements 16 lose contact from the floor 20 during their rotation. Most of the particles then bounce against the bouncing surface 33 of the bouncing element 32. Since not perfectly all dirt particles 22 and liquid droplets 24 hit the bouncing surface 33 and are lifted in the above-mentioned manner or may be directly ingested by the vacuum aggregate 38 (in case an additional vacuum aggregate 38 is provided), a small amount of dirt and liquid will be flung back onto the surface 20 in the area where the brush elements 16 lose the contact from the surface 20. However, this effect of re-spraying the surface 20 is overcome by the bouncing element 32 which collects this re-sprayed liquid and dirt by acting as kind of wiper in the forward stroke, so that the remaining liquid 24 and dirt 22 may then be ingested due to the applied under-pressure. The liquid 24 and dirt 22 does therefore not leave the suction area 34 again without bouncing upwards or being ingested.
(47) Due to the chosen technical parameters the brush elements 16 have a gentle scrubbing effect on the surface 20, which contributes to counteracting adhesion of liquid 24 and dirt particles 22 to the surface 20.
(48) As the brush 12 rotates, the movement of the brush elements 16 over the surface 20 continues until a moment occurs at which contact is eventually lost. When there is no longer a situation of contact, the brush elements 16 are urged to assume an original, outstretched condition under the influence of centrifugal forces which are acting on the brush elements 16 as a result of the rotation of the brush 12. As the brush elements 16 are bent at the time that there is an urge to assume the outstretched condition again, an additional, outstretching acceleration is present at the tip portions 18 of the brush elements 16, wherein the brush elements 16 swish from the bent condition to the outstretched condition, wherein the movement of the brush elements 16 is comparable to a whip which is swished. The acceleration at the tip portions 18 at the time the brush elements 16 have almost assumed the outstretched condition preferably meets a requirement of being at least 3,000 m/sec.sup.2.
(49) Under the influence of the forces acting at the tip portions 18 of the brush elements 16 during the movement as described, the quantities of dirt particles 22 and liquid 24 are expelled from the brush elements 16, as these forces are considerably higher than the adhesion forces. Hence, the liquid 24 and the dirt particles 22 are forced to fly away in the direction towards the bouncing element 32.
(50) Under the influence of the acceleration, the liquid 24 may be expelled in small droplets. This is advantageous for further separation processes such as performed by the vacuum fan aggregate 38, in particular the centrifugal fan of the vacuum aggregate 38, which serves as a rotatable air-dirt separator. It is noted that suction forces such as the forces exerted by the centrifugal fan do not play a role in the above-described process of picking up liquid and dirt by means of brush elements 16. However, these suction forces may be used for picking up the dirt and liquid that has not been lifted by the presented bouncing technique.
(51) Besides the functioning of each of the brush elements 16, as described in the foregoing, another effect which contributes to the process of picking up dirt particles 22 and liquid 24 may occur, namely a capillary effect between the brush elements 16. In this respect, the brush 12 with the brush elements 16 is comparable to a brush 12 which is dipped in a quantity of paint, wherein paint is absorbed by the brush 12 on the basis of capillary forces.
(52) It appears from the foregoing that the brush 12 according to the present invention preferably has the following properties: the soft tufts 54 with the flexible brush elements 16 will be stretched out by centrifugal forces during the contact-free part of a revolution of the brush 12; it is possible to have a perfect fit between the brush 12 and the surface 20 to be cleaned, since the soft tufts 54 will bend whenever they touch the surface 20, and straighten out whenever possible under the influence of centrifugal forces; the brush 12 constantly cleans itself, due to sufficiently high acceleration forces, which ensures a constant cleaning result; heat generation between the surface 20 and the brush 12 is minimal, because of a very low bending stiffness of the tufts 54; a very even pick-up of liquid from the surface 20 and a very even overall cleaning result can be realized, even if creases or dents are present in the surface 20, on the basis of the fact that the liquid 24 is picked up by the tufts 54 and not by an airflow as in many conventional devices; and dirt 22 is removed from the surface 20 in a gentle yet effective way, by means of the tufts 54, wherein a most efficient use of energy can be realized on the basis of the low stiffness of the brush elements 16.
(53) On the basis of the relatively low value of the linear mass density, it may be so that the brush elements 16 have very low bending stiffness, and, when packed in tufts 54, are not capable of remaining in their original shape. In conventional brushes, the brush elements spring back once released. However, the brush elements 16 having the very low bending stiffness as mentioned will not do that, since the elastic forces are so small that they cannot exceed internal friction forces which are present between the individual brush elements 16. Hence, the tufts 54 will remain crushed after deformation, and will only stretch out when the brush 12 is rotating.
(54) In comparison with conventional devices comprising hard brushes for contacting a surface to be cleaned, the brush 12 which is preferably used according to an embodiment of the present invention is capable of realizing cleaning results which are significantly better, due to the working principle according to which brush elements 16 are used for picking up liquid 24 and dirt 22 and taking the liquid 24 and the dirt 22 away from the surface 20 to be cleaned, wherein the liquid 24 and the dirt 22 are flung away by the brush elements 16 before they contact the surface 20 again in a next round.
(55) As a result of the fact that the brush 12 is indented by the surface 20 to be cleaned, the brush 12 acts as a kind of gear pump which pumps air from the inside of the nozzle housing 28 to the outside. This is an effect which is disadvantageous, as dirt particles 22 are blown away and droplets of liquid 24 are formed at positions where they are out of reach from the brush 12 and can fall down at unexpected moments during a cleaning process.
(56) In order to compensate for the pumping effect as mentioned, it is proposed to have means for generating an airflow in an area where the brush 12 contacts the surface 20, which airflow is used to compensate for the airflow generated by the brush 12.
(57) These means can be realized in various ways. A first implementation possibility is shown in the first embodiment which is shown in
(58) A second possibility to counteract the unwanted turbulent airstream in front of the brush 12, is to equip the brush 12 with tufts 54 of brush elements 16 which are arranged in rows on the brush 12, so that the necessary suction power will be significantly reduced.
(59) Furthermore, it is possible to use a deflector 62 for indenting the brush 12 at a position, seen in rotation direction 26, before the brush 12 contacts the surface 20, as this is exemplary shown in second embodiment which is shown in
(60) The airflow which needs to be compensated can be calculated, using the following equation:
Φ.sub.c=π*f*W*F*(D*I−I.sup.2)
in which:
Φ.sub.c=airflow which needs to be compensated for (m.sup.3/s)
f=brush frequency (Hz)
W=width of the brush 12 (m)
F=brush compensation factor (−)
D=diameter of the brush 12 (m)
I=indentation of the brush 12 by the surface 20 (m)
(61) In a practical example, f=133 Hz, W=0.25 m, D=0.044 m, and I=0.003 m. In respect of the brush compensation factor, it is noted that this factor is determined on the basis of experiments with a brush having features as mentioned above, and is found to be 0.4. With the values as mentioned, the following compensation flow is found:
Φ.sub.c=π*133*0.25*0.4*(0.044*0.003−0.003.sup.2)=0.005015 m.sup.3/s
(62) Hence, in this example, it is advantageous to have a compensating airflow of about 5 liters per second. Such an airflow can very well be realized in practice with one of the implementation possibilities exemplarily mentioned above, so that the disadvantageous pumping effect of the brush 12 can actually be dispensed with.
(63)
(64) In the nozzle housing 28, means such as wheels (not shown) are arranged for keeping the rotation axis 14 of the brush 12 at a predetermined distance from the surface 20 to be cleaned, wherein the distance is chosen such that the brush 12 is indented. Preferably, the range of the indentation is from 2% to 12% of a diameter of the brush 12 relating to a fully outstretched condition of the brush elements 16. Hence, when the diameter is in an order of 50 mm, the range of the indentation can be from 1 to 6 mm. These adjusting these wheels may also tilt the nozzle 10 depending on the movement direction 40 to adjust the position of the bouncing element 32 as this has been explained above with reference to
(65) Besides the nozzle housing 28, the brush 12 and the bouncing element 32, the cleaning device 100 is preferably provided with the following components: a handle 64 which allows for easy manipulation of the cleaning device 100 by a user; a reservoir 66 for containing a cleansing liquid 68 such as water; a debris collecting container 70 (also denoted as dust pan) for receiving liquid 24 and dirt particles 22 picked up from the surface 20 to be cleaned; a flow channel in the form of, for example, a hollow tube 72, connecting the debris collecting container 70 to the suction area 34, which suction area 34 constitutes the suction inlet 36 on the bottom side 30 of the nozzle 10. It has to be noted that, in the meaning of the present invention the flow channel including the hollow tube 72 may also be denoted as suction area 34 in which the above mentioned under-pressure may be applied in case the additional vacuum aggregate 38 is provided (not mandatory); and the vacuum fan aggregate 38 (not mandatory) comprising a centrifugal fan 38′, arranged at a side of the debris collecting chamber 70 which is opposite to the side where the tube 72 is arranged.
(66) For sake of completeness, it is noted that within the scope of the present invention, other and/or additional constructional details are possible. For example, an element may be provided for deflecting the debris 22, 24 that is flung upwards, so that the debris 22, 24 first undergoes a deflection before it eventually reaches the debris collecting chamber 70. Also, the optional vacuum fan aggregate 38 may be arranged at another side of the debris collecting chamber 70 than the side which is opposite to the side where the tube 72 is arranged.
(67) According to an embodiment, which is shown in
(68) According to this embodiment cleansing fluid 68 may be supplied to the hollow core element 52, wherein, during the rotation of the brush 12, the liquid 68 leaves the hollow core element 52 via the channels 74, and wets the brush elements 16. In this way the liquid 68 also drizzles or falls on the surface 20 to be cleaned. Thus, the surface 20 to be cleaned becomes wet with the cleansing liquid 68. This especially enhances the adherence of the dirt particles 22 to the brush elements 16 and, therefore improves the ability to remove stains from the surface 20 to be cleaned.
(69) According to the present invention, the rate at which the liquid 68 is supplied to the hollow core element 52 can be quite low, wherein a maximum rate can be 6 ml per minute per cm of the width of the brush 12, for example.
(70) However, it is to be noted that the feature of actively supplying water 68 to the surface 20 to be cleaned using hollow channels 74 within the brush 12 is not a necessary, but an optional feature. Alternatively, a cleansing liquid could be supplied by spraying the brush 12 from outside or by simply immersing the brush 12 in cleansing water before the use. Instead of using an intentionally chosen liquid, it is also possible to use a liquid that has been already spilled, i.e. a liquid that needs to be removed from the surface 20 to be cleaned.
(71) The pick-up of the cleansing water 68 from the floor is, as already mentioned above, either done by the bouncing element 32 when being positioned at a distance d1 to the surface 20, collecting the water by acting as a kind of wiper transporting liquid to the suction area 34 where may be ingested due to the under-pressure generated by the optional vacuum aggregate 38, or the water is directly picked up from the floor by the interaction of the brush 12 and the bouncing element 33. In comparison with conventional devices comprising hard brushes that are not able to pick-up water, the brush 12 that may be used according to the present invention is capable of picking-up water. The realized cleaning results are thus significantly better.
(72) The technical parameters regarding the brush 12, the brush elements 16 and the drive means result from experiments which have been performed in the context of the present invention.
(73) In the following, one of the experiments and the results of the experiment will be described. The tested brushes were equipped with different types of fiber materials used for the brush elements 16, including relatively thick fibers and relatively thin fibers. Furthermore, the packing density as well as the Dtex values have been varied. The particulars of the various brushes are given in the following table.
(74) TABLE-US-00001 packing density fibers fiber (# tufts/ per Dtex value fiber length fiber cm.sup.2) tuft (g/10 km) material (mm) appearance brush 1 160 9 113.5 nylon 10 springy, straight brush 2 25 35 31.0 nylon 11 fairly hard, curled brush 3 40 90 16.1 — 11 very soft, twined brush 4 50 798 0.8 polyester 11 very soft, twined
(75) The experiment includes rotating the brush under similar conditions and assessing cleaning results, wear, and power to the surface 20 subjected to treatment with the brush 12. This provides an indication of heat generation on the surface 20. The outcome of the experiment is reflected in the following table, wherein a mark 5 is used for indicating the best results, and lower marks are used for indicating poorer results.
(76) TABLE-US-00002 stain removal water pick-up wear power to the surface Brush 1 5 3 3 3 Brush 2 5 3 1 4 Brush 3 5 4 4 5 Brush 4 5 5 5 5
(77) Among other things, the experiment proves that it is possible to have brush elements 16 with a linear mass density in a range of 100 to 150 g per 10 km, and to obtain useful cleaning results, although it appears that the water pick-up, the wear behavior and the power consumption are not so good. It is concluded that an appropriate limit value for the linear mass density is 150 g per 10 km. However, it is clear that with a much lower linear mass density, the cleaning results and all other results are very good. Therefore, it is preferred to apply lower limit values, such as 125 g per 10 km, 50 g per 10 km, 20 g per 10 km, or even 5 g per 10 km. With values in the latter order, it is ensured that cleaning results are excellent, water pick-up is optimal, wear is minimal, and power consumption and heat generation on the surface 20 are sufficiently low.
(78) It is noted that the optional minimum value of 3,000 m/sec.sup.2 in respect of the acceleration which is prevailing at tips 18 of the brush elements 16 during some time per revolution of the brush 12, in particular some time during a dirt release period, in which there is no contact between the brush elements 16 and the surface 20, is supported by results of experiments which have been performed in the context of the present invention.
(79) In the following, one of the experiments and the results of the experiment will be described. The following conditions are applicable to the experiment:
(80) 1) A brush 12 having a diameter of 46 mm, a width of approximately 12 cm, and polyester brush elements 16 with a linear mass density of about 0.8 g per 10 km, arranged in tufts 54 of about 800 brush elements 16, with approximately 50 tufts 54 per cm.sup.2, is mounted on a motor shaft.
(81) 2) The weight of the assembly of the brush 12 and the motor is determined.
(82) 3) The power supply of the motor is connected to a timer for stopping the motor after a period of operation of 1 second or a period of operation of 4 seconds.
(83) 4) The brush 12 is immersed in water, so that the brush 12 is completely saturated with the water. It is noted that the brush 12 which is used appears to be capable of absorbing a total weight of water of approximately 70 g.
(84) 5) The brush 12 is rotated at an angular velocity of 1,950 revolutions per minute, and is stopped after 1 second or 4 seconds.
(85) 6) The weight of the assembly of the brush 12 and the motor is determined, and the difference with respect to the dry weight, which is determined under step 2), is calculated.
(86) 7) Steps 4) to 6) are repeated for other values of the angular velocity, in particular the values as indicated in the following table, which further contains values of the weight of the water still present in the brush 12 at the stops after 1 second and 4 seconds, and values of the associated centrifugal acceleration, which can be calculated according to the following equation:
a=(2*π*f).sup.2*R
in which:
a=centrifugal acceleration (m/s.sup.2)
f=brush frequency (Hz)
R=radius of the brush 12 (m)
(87) TABLE-US-00003 weight of water weight of water centrifugal angular velocity present after 1 s present after 4 s acceleration (rpm) (g) (g) (m/s.sup.2) 1,950 8.27 7.50 959 2,480 5.70 4.57 1,551 3,080 3.70 3.11 2,393 4,280 2.52 1.97 4,620 5,540 1.95 1.35 7,741 6,830 1.72 1.14 11,765 7,910 1.48 1.00 15,780 9,140 1.34 0.94 21,069
(88) The relation which is found between the angular velocity and the weight of the water for the two different stops is depicted in the graph of
(89) A transition in the release of water by the brush 12 can be found at an angular velocity of 3,500 rpm, which corresponds to a centrifugal acceleration of 3,090 m/s.sup.2. For sake of illustration of this fact, the graphs of
(90) On the basis of the results of the experiment as explained in the foregoing, it may be concluded that a value of 3,000 m/s.sup.2 in respect of an acceleration at tips 18 of the brush elements 16 during a contact-free period is a realistic minimum value as far as the self-cleaning capacity of brush elements 16 which meet the optional requirement of having a linear mass density which is lower than 150 g per 10 km, at least at tip portions 18, is concerned. A proper performance of the self-cleaning function is important for obtaining good cleaning results, as has already been explained in the foregoing.
(91) For sake of completeness, it is noted that in the cleaning device 100 according to the present invention, the centrifugal acceleration may also be lower than 3,000 m/s.sup.2. The reason is that the acceleration which occurs at tips 18 of the brush elements 16 when the brush elements 16 are straightened out can be expected to be higher than the normal centrifugal acceleration. The experiment shows that a minimum value of 3,000 m/s.sup.2 is valid in respect of an acceleration, which is the normal, centrifugal acceleration in the case of the experiment, and which can be the higher acceleration which is caused by the specific behavior of the brush elements 16 when the dirt pick-up period has passed and there is room for straightening out in an actual cleaning device 100 according to the present invention, which leaves a possibility for the normal, centrifugal acceleration during the other periods of the rotation (e.g. the dirt pick-up period) to be lower.
(92) Even though a single brush is, according to the present invention, preferred, it is clear that also further brushes may be used without leaving the scope of the present invention. Further, it is to be noted that the above-mentioned brush parameters are only optional parameters that may be used to further increase the cleaning effect. However, the above-mentioned bouncing effect also occurs when using other kinds of brushes.
(93) It will be clear to a person skilled in the art that the scope of the present invention is not limited to the examples discussed in the foregoing, but that several amendments and modifications thereof are possible without deviating from the scope of the present invention as defined in the attached claims. While the present invention has been illustrated and described in detail in the figures and the description, such illustration and description are to be considered illustrative or exemplary only, and not restrictive. The present invention is not limited to the disclosed embodiments.
(94) For sake of clarity, it is noted that a fully outstretched condition of the brush elements 16 is a condition in which the brush elements 16 are fully extending in a radial direction with respect to a rotation axis 14 of the brush 12, wherein there is no bent tip portion in the brush elements 16. This condition can be realized when the brush 12 is rotating at a normal operative speed, which may be a speed at which an acceleration of 3,000 m/sec.sup.2 at the tips 18 of the brush elements 16 can be realized. It is possible for only a portion of the brush elements 16 of a brush 12 to be in the fully outstretched condition, while another portion is not, due to obstructions which are encountered by the brush elements 16. Normally, the diameter D of the brush 12 is determined with all of the brush elements 16 in the fully outstretched condition.
(95) The tip portions 18 of the brush elements 16 are outer portions of the brush elements 16 as seen in the radial direction, i.e. portions which are the most remote from the rotation axis 14. In particular, the tip portions 18 are the portions which are used for picking up dirt particles 22 and liquid, and which are made to slide along the surface 20 to be cleaned. In case the brush 12 is indented with respect to the surface 20, a length of the tip portion is approximately the same as the indentation.
(96) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
(97) In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single element or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
(98) Any reference signs in the claims should not be construed as limiting the scope.