ELECTROMAGNETIC RELAY
20170301496 ยท 2017-10-19
Assignee
Inventors
- Yasuo HAYASHIDA (Kumamoto-shi, JP)
- Keisuke YANO (Kikuchi-shi, JP)
- Ayaka MIYAKE (Kikuchi-shi, JP)
- Masayuki NODA (Osaka-shi, JP)
- Takeshi NISHIDA (Kusatsu-shi, JP)
- Syuichi ITODA (Kusatsu-shi, JP)
Cpc classification
H01H50/58
ELECTRICITY
H01H50/38
ELECTRICITY
H01H50/60
ELECTRICITY
H01H50/42
ELECTRICITY
International classification
H01H50/38
ELECTRICITY
Abstract
An electromagnetic relay includes a base, an electromagnetic block disposed on an upper surface of the base, a movable iron piece that rotates based on excitation/non-excitation of the electromagnetic block, a movable contact piece that rotates integrally with the movable iron piece, a movable contact fixed to a free end of the movable contact piece, a fixed contact disposed so as to come into or out of contact with the movable contact in association with rotation of the movable contact piece, and a magnetic field generation unit disposed so as to attract an arc generated between the movable contact and the fixed contact in a direction that, as seen from the fixed contact, is opposite to the movable contact and the base.
Claims
1. An electromagnetic relay charactorized by comprising: a base; an electromagnetic block disposed on an upper surface of the base; a movable iron piece that rotates based on excitation and non-excitation of the electromagnetic block; a movable contact piece that rotates integrally with the movable iron piece; a movable contact fixed to a free end of the movable contact piece; a fixed contact disposed so as to come into or out of contact with the movable contact in association with rotation of the movable contact piece; and a magnetic field generation unit disposed so as to attract an arc generated between the movable contact and the fixed contact in a direction that, as seen from the fixed contact or the movable contact, is opposite to a facing movable contact or a facing fixed contact, and in a direction opposite to the base.
2. The electromagnetic relay according to claim 1, wherein the movable contact piece has a substantially T-shape with a large width portion at a tip, and a plurality of the movable contacts are each fixed to the free end of the large width portion.
3. The electromagnetic relay according to claim 1, wherein the magnetic field generation unit is made up of a permanent magnet and an auxiliary yoke, and the auxiliary yoke is disposed so as to be adjacent to the permanent magnet, while the permanent magnet is disposed in a direction in which the fixed contact and the movable contact come into and out of contact with each other.
4. The electromagnetic relay according to claim 1, wherein an arc extinguishing space is disposed on the upper surface of the base, the space being located in a direction that, as seen from the fixed contact or the movable contact, is opposite to a facing movable contact or a facing fixed contact.
5. The electromagnetic relay according to claim 4, wherein the arc extinguishing space is formed between a partition wall provided on the upper surface of the base and a terminal hole for disposing on the base a fixed contact terminal on which the fixed contact is disposed.
6. The electromagnetic relay according to claim 4, wherein a metal arc cut-off member is disposed in the arc extinguishing space.
7. The electromagnetic relay according to claim 1, comprising: a plurality of pairs of the movable contacts and the fixed contacts; a first magnetic field generation unit disposed so as to attract an arc generated between a first movable contact and a first fixed contact in a direction that, as seen from the first movable contact or the first fixed contact, is opposite to a facing first fixed contact or a facing first movable contact, and in a direction opposite to the base; and a second magnetic field generation unit disposed so as to attract an arc generated between a second movable contact and a second fixed contact and an arc generated between a third movable contact and a third fixed contact in an opposite direction to each other.
8. The electromagnetic relay according to claim 7, wherein the second movable contact and the third movable contact, and the second fixed contact and the third fixed contact, are disposed so as to respectively be adjacent to each other, and the second magnetic field generation unit attracts the arc generated between the second movable contact and the second fixed contact toward the upper surface of the base, and attracts the arc generated between the third movable contact and the third fixed contact in a direction opposite to the upper surface of the base.
9. The electromagnetic relay according to claim 2, wherein the magnetic field generation unit is made up of a permanent magnet and an auxiliary yoke, and the auxiliary yoke is disposed so as to be adjacent to the permanent magnet, while the permanent magnet is disposed in a direction in which the fixed contact and the movable contact come into and out of contact with each other.
10. The electromagnetic relay according to claim 2, wherein an arc extinguishing space is disposed on the upper surface of the base, the space being located in a direction that, as seen from the fixed contact or the movable contact, is opposite to a facing movable contact or a facing fixed contact.
11. The electromagnetic relay according to claim 3, wherein an arc extinguishing space is disposed on the upper surface of the base, the space being located in a direction that, as seen from the fixed contact or the movable contact, is opposite to a facing movable contact or a facing fixed contact.
12. The electromagnetic relay according to claim 5, wherein a metal arc cut-off member is disposed in the arc extinguishing space.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0052] Electromagnetic relays of an embodiment according to the present invention are described in accordance with attached drawings of
[0053] An electromagnetic relay according to the embodiment are roughly configured of a base 10, fixed contact terminals 21 to 24, a magnetic field generation unit 35, an electromagnetic block 40, a movable iron piece 60, movable contact pieces 80, 81, and a cover 90, as shown in
[0054] As shown in
[0055] According to the present embodiment, there is an advantage that an increase in size of the electromagnetic relay can be avoided by effectively using the dead space of the base 10 as the arc extinguishing space 19.
[0056] In the lower surface of the base 10, as shown in
[0057] As shown in
[0058] As shown in
[0059] As shown in
[0060] Directions of magnetic poles of the first permanent magnet 30 and the second permanent magnet 32 are set corresponding to a direction of a current that flows between the fixed, contacts 21a to 24a and the movable contacts 86a, 86b, 87a, 87b when fixed contact terminals 22, 23 are electrically connected. Hence, the first permanent magnet 30, the auxiliary yoke 31, and the second permanent magnet 32 can attract arcs respectively generated between the fixed contacts 21a, 22a, 23a, 24a and the movable contacts 86a, 86b, 87a, 87b in predetermined directions to extend and extinguish the arcs.
[0061] In particular, by adjusting the shape or the position of the auxiliary yoke 31, magnetic force lines of the first permanent magnet 30 can be changed in desired directions. It is thus possible to prevent leakage of a magnetic flux of the first permanent magnet 30 in the first permanent magnet 30 while adjusting the arc attracting direction, thereby to enhance the magnetic efficiency. Thus, in order to obtain such effects, the auxiliary yoke 31 is provided.
[0062] That is, as shown in
[0063] Further, the first permanent magnet 30 and the auxiliary yoke 31 are disposed so as to generate magnetic force lines that can attract the arc generated between the fixed contact 24a and the movable contact 87b in the direction opposite to the movable contact 87b as seen from the fixed contact 24a.
[0064] The second permanent magnet 32 is disposed so as to generate magnetic force lines that can attract the arc generated between the fixed contact 22a and the movable contact 86b so as to move to the upper surface of the base 10.
[0065] Further, the second permanent magnet 32 is disposed so as to generate magnetic force lines that can attract the arc generated between the fixed contact 23a and the movable contact 87a in the direction opposite to the upper surface of the base 10.
[0066] Note that the electromagnetic relay according to the present embodiment has four poles. However, in the present embodiment, the arc generated between the facing fixed contact 22a and movable contact 86b and the arc generated between the facing fixed contact 23a and movable contact 87a can be attracted by three permanent magnets in predetermined directions. Hence, there is an advantage that the number of components is smaller than in the
[0067] In the present embodiment, the description has been given of the configuration where, as shown in
[0068] In the present embodiment, the first permanent magnet 30 having large magnetic force and the second permanent magnet 32 having small magnetic force are combined. That is, the magnetic force of the first permanent magnet 30 is larger than the magnetic force of the second permanent magnet 32. This is for preventing generation of the arcs between the fixed contacts 22a, 23a and the movable contacts 86b, 87a, and respectively attracting the arcs generated between the fixed contacts 21a, 24a and the movable contacts 86a, 87b to the arc extinguishing spaces 19, 19, to efficiently extinguish the arcs. Note that the second permanent magnet 32 may be provided as necessary.
[0069] Then, the first permanent magnet 30 and the auxiliary yoke 31 are inserted into the notched groove 17 (
[0070] According to the present embodiment, the first and second permanent magnets 30, 32 and the auxiliary yoke 31 are assembled from the lower surface of the base 10. Hence, it is possible to prevent deterioration in the first and second permanent magnets 30, 32 and the auxiliary yoke 31 caused by the generated arc. Further, since the thickness dimension of the base 10 is effectively usable, it is possible to obtain a space-saving electromagnetic relay,
[0071] Note that all of the first permanent magnet 30, the auxiliary yoke 31, and the second permanent magnet 32 are not necessarily required to be assembled from the lower surface of the base 10, but may be assembled from the upper surface of the base 10 as needed,
[0072] Further, the permanent magnet, or the permanent magnet and the auxiliary yoke, may be disposed behind each of the fixed contacts 21a to 24a.
[0073] The foregoing auxiliary yoke 31 is not restricted to the rectangular-shaped platy magnetic member, but may, for example, have a substantially L-shape in front view (
[0074] Further, the foregoing auxiliary yoke 31 may be a rectangular platy magnetic member with chamfered corners (
[0075] In the arc extinguishing space 19, for example, an arc cut-off member 100 as shown in
[0076] The arc cut-off member 100 is formed by bending a strip metal plate to have a substantially J-shape in cross section. A plurality of projections 101 being substantially triangular in cross section are provided to project from the front surface of arc cut-off member 100. The projections 101 is for expanding a contacting area with the arc to enhance the rapid cooling efficiency. At both-side edges of the front surface of the arc cut-off member 100, ribs 102 are bent and raised so as to face each other. Further, at both-side edges of the bottom surface of the arc cut-off member 100, ribs 103 are bent and raised so as to face each other. The ribs 102, 103 are for preventing leakage of the generated arc from the arc extinguishing space 19.
[0077] As another arc cut-off member 100, for example as shown in
[0078] As shown in
[0079] In the spool 41, a through hole 45 being rectangular in cross section is provided in a trunk portion 44 having flange portions 42, 43 at both ends, and an insulating rib 46 is provided to laterally project from the outward surface of one flange portion 42. Further, the removal of the spool 41 is prevented by engaging relay clips 50 into engaging holes 47 provided at both-side edges of the other flange portion 43 (
[0080] As shown in
[0081] As shown in
[0082] The yoke 55 Is made of a magnetic plate that is bent to have a substantially L-shape in cross section. In the yoke 55, an engaging projection 56a is bent and raised at the center of a horizontal portion 56, and supporting projections 56b are cut and raised at both-side edges of the tip of the horizontal portion 56. Further, the yoke 55 is formed in such a shape that the lower end 57a of the vertical portion 57 can be press-fitted into the press-fitting hole 14 of the base 10,
[0083] The movable iron piece 60 is made of a platy magnetic member. As shown in
[0084] In the movable iron piece 60, the notched portion 62 is engaged to the supporting projections 56b of the yoke 55. Further, the movable iron piece 60 is rotatably supported by coupling the engaging projection 61 to the engaging projection 56a of the yoke 55 via a restoring spring 63.
[0085] The movable contact pieces 80, 81 each have a substantially T-shape in front view, and the movable contacts 86a, 86b, 87a, 87b are fixed at both ends of large width portions 82, 83 of the movable contact pieces 80, 81 via conductive lining members 34, 85. The lining members 84, 85 substantially increase sectional areas of the large width portions 82, 83 to reduce electric resistance and suppress heat generation. Further, as described above, the arc is attracted so as to move obliquely upward in the direction opposite to the movable contact 86a and the movable contact 87b, as seen from the fixed, contacts 21a, 24a. Accordingly, the generated arc is hard to come into contact with the movable contact pieces 80, 81 themselves, movable contact pieces 80, 81 caused by the arc.
[0086] The movable contact pieces 80, 81 are integrally formed by insert-molding of the top ends thereof with a movable stage 74 Then as shown in
[0087] Then, the electromagnetic block 4 0 mounted with the movable contact pieces 80, 81 is housed into the base 10, and a flange portion 42 of the spool 41 is placed on the stepped portion 13 (
[0088] Specifically, at least either the insulating rib 46 or 72 is disposed so as to cut off the shortest-distance straight line connecting between each of the fixed contacts 22a, 23a (or the fixed contact terminals 22, 23) and the magnetic pole portion 53. This leads to an increase in spatial distance from the magnetic pole portion 53 of the iron core 52 to each of the fixed contacts 22a, 23a, and high insulating properties can thus be obtained.
[0089] Further, the insulating rib 72 may be disposed so as to cut off the shortest-distance straight line connecting between the tip edge of the insulating rib 46 and the magnetic pole portion 53. This can lead to an increase in spatial distance from the magnetic pole portion 53 of the iron core 52 to each of the fixed contacts 22a-23a, and higher insulating properties can thus be obtained.
[0090] Note that a length dimension of the insulating rib 46 projecting from the outward surface of the flange portion 42 is preferably a length dimension that is smaller than a distance from the outward surface of the flange portion 42 to the tip of each of the fixed contacts 22a, 23a, This is because, if the length dimension of the insulating rib 46 is a length dimension that is larger than the distance from the outward surface of the flange portion 42 to the tip of each of the fixed contacts 22a, 23a, operation of the movable contact pieces 80, 81 might be hindered. As another reason, the arcs respectively generated between the fixed contacts 22a, 23a and the movable contacts 86b, 87a are more likely to hit against the insulating rib 72, causing the insulating rib 72 to easily deteriorate. Accordingly, a more preferable length dimension of the insulating rib 46 is a length dimension from the outward surface of the flange portion 42 to the outward surface of each of the fixed contact terminals 22, 23.
[0091] As shown in
[0092] Thus, when the cover 90 is fitted to the base 10 with the electromagnetic block 40 assembled therein, the engagement receiving portion 92 of the cover 90 is engaged and fixed to the engaging claw portion 10a of the base 10. The position regulation ribs 93 then come into contact with the horizontal portion 56 of the yoke 55 to regulate lifting of the electromagnetic block 40 (
[0093] In the present embodiment, the sealing material is injected to enable the first and second permanent magnets 30, 32 and the auxiliary yoke 31 to be fixed onto the base 10, while simultaneously sealing a gap between the base 10 and the cover 90. Thus, according to the present embodiment, it is possible to obtain an electromagnetic relay taking a small number of operation steps and having high productivity.
[0094] Next, the operation of the above embodiment is described.
[0095] When the electromagnetic block 40 is not excited, as shown in
[0096] When a voltage is applied to the coil 51 for excitation, the movable iron piece 60 is attracted to the magnetic pole portion 53 of the iron core 52, and the movable iron piece 60 rotates clockwise against the spring force of the restoring spring 63. For this reason, the movable contact pieces 80, 81 rotate together with the movable iron piece 60, and the movable contacts 86a, 86b, 87a, 87b respectively come into contact with the fixed contacts 21a, 22a, 23a, 24a. Thereafter, the movable iron piece 60 is attracted to the magnetic pole portion 53 of the iron core 52 (
[0097] Subsequently, when the application of the voltage to the coil 51 is stopped, the movable iron piece 60 rotates clockwise by the spring force of the restoring spring 63, and the movable iron piece 60 is separated from the magnetic pole portion 53 of the iron core 52. Thereafter, the movable contacts 86a, 86b, 87a, 87b are respectively separated from the fixed contacts 21a, 22a, 23a, 24a to return to the original state.
[0098] According to the present embodiment, as shown in
[0099] According to the present embodiment, the arc 110 can be attracted to the oblique backward of the fixed contacts 21a, 24a and extinguished only by the first permanent magnet 30. The oblique backward of the fixed contacts 21a, 24a here means a direction that, as seen from the fixed contacts 21a, 24a, is opposite to the facing movable contacts 86a, 87b, and in the direction opposite to the base.
[0100] Further, by disposing the auxiliary yoke 31, the arc 110 can be attracted in a right and left direction, to adjust the attracting direction. The right and left direction of the arc 110 means a direction vertical to a direction in which the fixed contacts 21a, 24a and the movable contacts 86a, 87b face each other, as well as a direction parallel to the upper surface of the base.
[0101] Thus, according to the present embodiment, the generated arc 110 does not come into contact with the inner surface of the cover 90 and the electromagnetic block 40, to thereby be extended obliquely backward in an appropriate direction. This enables more effective extinguish of the arc 110.
[0102] According to the present embodiment, there is an advantage that an increase in size of the apparatus can be avoided since the dead space located behind each of the fixed contacts 21a, 24a is effectively used as the arc extinguishing space 19.
[0103] Needless to say, the shapes, sizes, materials, disposition, and the like of the first arid second permanent magnets 30, 32 and the auxiliary yoke 31 are not restricted to those described above, but can be changed as necessary.
WORKING EXAMPLE 1
[0104] A working example 1 is an analysis of directions and strength of the magnetic force lines in the case of combining the first and second permanent magnets 30, 32 with the auxiliary yoke 31.
[0105] As an analysis result, the directions of the magnetic force lines are shown by vector lines (
WORKING EXAMPLE 2
[0106] A working example 2 is an analysis of directions and strength of the magnetic force lines in the case of disposing the components in the same manner as in the working example 1 described above except for not providing the auxiliary yoke 31.
[0107] As an analysis result, the directions of the magnetic force lines are shown by vector lines (
[0108] It could be confirmed from
[0109] Further, it could be confirmed, by comparing the results described in
INDUSTRIAL APPLICABILITY
[0110] The present invention is not restricted to the DC electromagnetic relay, but may be applied to an AC electromagnetic relay.
[0111] Although the cases of applying the present invention to the electromagnetic relay with the four poles have been described in the above embodiments, this is not restrictive, and it may be applied to an electromagnetic relay with at least one pole.
[0112] Further, the present invention is not restricted to the electromagnetic relay, but may be applied to a switch.
REFERENCE SIGNS LIST
[0113] 10: base
[0114] 10a: engaging claw portion
[0115] 11: recessed portion
[0116] 12: partition wall
[0117] 13: stepped portion
[0118] 14: press-fitting hole
[0119] 15a,15b,15c,15d: terminal hole
[0120] 16a,16b: terminal hole
[0121] 17: notched groove
[0122] 18: recessed portion
[0123] 19: arc extinguishing space
[0124] 21-24; fixed contact terminal
[0125] 21a-24a: fixed contact
[0126] 25: coil terminal
[0127] 25a: connection portion
[0128] 25b: terminal portion
[0129] 30: first permanent: magnet
[0130] 31: auxiliary yoke
[0131] 32: second permanent magnet
[0132] 35: magnetic field generation unit
[0133] 40: electromagnetic block
[0134] 41: spool
[0135] 42-43: flange portion
[0136] 44: trunk portion
[0137] 45: through hole
[0138] 47: engaging hole
[0139] 50: relay clip
[0140] 52: iron core
[0141] 53: magnetic pole portion
[0142] 55: yoke
[0143] 60: movable iron, piece
[0144] 70: spacer
[0145] 72: insulating rib
[0146] 73: insulating rib
[0147] 74: movable stage
[0148] 80: movable contact piece
[0149] 81: movable contact, piece
[0150] 82: large width portion
[0151] 83: large width portion
[0152] 84: lining member
[0153] 85: lining member
[0154] 86a,86b: movable contact
[0155] 87a,87b: movable contact
[0156] 90: cover
[0157] 91: gas releasing hole
[0158] 92: engagement receiving portion
[0159] 93: position regulation rib
[0160] 100: arc cut-off member
[0161] 101: projection
[0162] 102: rib
[0163] 103: rib
[0164] 104: tongue member
[0165] 110: arc