ELECTRIC POWER STEERING APPARATUS
20170297614 · 2017-10-19
Assignee
Inventors
Cpc classification
B62D6/04
PERFORMING OPERATIONS; TRANSPORTING
B62D1/28
PERFORMING OPERATIONS; TRANSPORTING
B62D15/027
PERFORMING OPERATIONS; TRANSPORTING
B62D5/0493
PERFORMING OPERATIONS; TRANSPORTING
B62D6/007
PERFORMING OPERATIONS; TRANSPORTING
B62D6/08
PERFORMING OPERATIONS; TRANSPORTING
B62D5/0463
PERFORMING OPERATIONS; TRANSPORTING
B62D1/286
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D5/04
PERFORMING OPERATIONS; TRANSPORTING
B62D6/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
[Problem] An object of the present invention is to provide an electric power steering apparatus capable of smoothly switching the control systems without self-steer by gradually changing a control torque of the torque control and a command value of the position/speed control upon fade processing that switches the control systems.
[Means for Solving the Problem] The present invention is the electric power steering apparatus including a torque sensor to detect a steering torque and a motor control unit to control a motor that applies an assist torque to a steering system of a vehicle, comprising: a function to switch a control system of the motor between a torque control system of a torque system to control a motor output torque and a position/speed control system of a steering angle system to control a steering angle of a steering in accordance with a predetermined switching trigger, wherein each of a steering angle command value and a steering angle speed of the position/speed control system and an assist torque level of the torque control system gradually change sensitive to the steering torque, when shifting from the torque control system to the position/speed control system or vice versa.
Claims
1-11. (canceled)
12. An electric power steering apparatus including a torque sensor to detect a steering torque and a motor control unit to control a motor that applies an assist torque to a steering system of a vehicle, comprising: a function to switch a control system of said motor between a torque control system of a torque system to control a motor output torque and a position/speed control system of a steering angle system to control a steering angle of a steering in accordance with a predetermined switching trigger, wherein each of a steering angle command value and a steering angle speed of said position/speed control system and an assist torque level of said torque control system gradually change sensitive to said steering torque, when shifting from said torque control system to said position/speed control system.
13. The electric power steering apparatus according to claim 12, further comprising a characteristic calculating section to calculate a fade gain signal F1 that applies a fade characteristic 1 of said torque system, a fade gain signal F2 that applies a fade characteristic 2 of said steering angle system, and a fade gain signal F3 that applies a fade characteristic 3 of said steering angle speed, sensitive to said steering torque, when said predetermined switching trigger is switched-ON/OFF.
14. The electric power steering apparatus according to claim 13, wherein, when said predetermined switching trigger is switched-ON, a post-gradual change steering-angle command value in a position/speed control is gradually changed from an actual steering angle to a steering angle command value by said fade gain signal F2, a level of said assist torque in a torque control is gradually changed from 100% to 0% by said fade gain signal F1, and said steering angle speed is gradually changed from 0% to 100% by said fade gain signal F3, and then said position/speed control system is operated.
15. The electric power steering apparatus according to claim 13, wherein, when said predetermined switching trigger is switched-OFF, a post-gradual change steering-angle command value in a position/speed control is gradually changed from a steering angle command value to an actual steering angle by said fade gain signal F2, a level of said assist torque in a torque control is gradually changed from 0% to 100% by said fade gain signal F1, said steering angle speed is gradually changed from 100% to 0% by said fade gain signal F3, and then said torque control system is operated.
16. The electric power steering apparatus according to claim 14, wherein, by respectively setting a past value FG(Z.sup.−1) of a fade gain, an exponential gain A and a fade rate FR, said fade gain signals F1, F2 and F3 are calculated by a form of “A×FG(Z.sup.−1)+FR”.
17. The electric power steering apparatus according to claim 15, wherein, by respectively setting a past value FG(Z.sup.−1) of a fade gain, an exponential gain A and a fade rate FR, said fade gain signals F1, F2 and F3 are calculated by a form of “A×FG(Z.sup.−1)+FR”.
18. The electric power steering apparatus according to claim 12, wherein said predetermined switching trigger is performed by an automatic steering execution judging section.
19. The electric power steering apparatus according to claim 18, wherein said automatic steering execution judging section comprises: a calculating section to calculate an angular speed and an angular acceleration by inputting a steering angle command value; a map judging section to judge each of said steering angle command value, said angular speed and said angular acceleration with a judging map corresponding to a vehicle speed; and a diagnosing section to diagnose based on a judgement result from said map judging section.
20. The electric power steering apparatus according to claim 12, further comprising an external disturbance observer to compensate inertia and friction of a handle.
21. The electric power steering apparatus according to claim 20, wherein said external disturbance observer estimates an external-disturbance estimation torque from a difference between an output of a steering inverse model of said steering system and an output of a low pass filter (LPF) to limit a band.
22. The electric power steering apparatus according to claim 21, wherein values of inertia and friction of said steering system are greater than or equal to values of inertia and friction of said steering inverse model, respectively.
23. An electric power steering apparatus including a torque sensor to detect a steering torque and a motor control unit to control a motor that applies an assist torque to a steering system of a vehicle, comprising: a function to switch a control system of said motor between a torque control system of a torque system to control a motor output torque and a position/speed control system of a steering angle system to control a steering angle of a steering in accordance with a predetermined switching trigger, wherein each of a steering angle command value and a steering angle speed of said position/speed control system and an assist torque level of said torque control system gradually change sensitive to said steering torque, when shifting from said position/speed control system to said torque control system.
24. The electric power steering apparatus according to claim 23, further comprising a characteristic calculating section to calculate a fade gain signal F1 that applies a fade characteristic 1 of said torque system, a fade gain signal F2 that applies a fade characteristic 2 of said steering angle system, and a fade gain signal F3 that applies a fade characteristic 3 of said steering angle speed, sensitive to said steering torque, when said predetermined switching trigger is switched-ON/OFF.
25. The electric power steering apparatus according to claim 24, wherein, when said predetermined switching trigger is switched-ON, a post-gradual change steering-angle command value in a position/speed control is gradually changed from an actual steering angle to a steering angle command value by said fade gain signal F2, a level of said assist torque in a torque control is gradually changed from 100% to 0% by said fade gain signal F1, and said steering angle speed is gradually changed from 0% to 100% by said fade gain signal F3, and then said position/speed control system is operated.
26. The electric power steering apparatus according to claim 24, wherein, when said predetermined switching trigger is switched-OFF, a post-gradual change steering-angle command value in a position/speed control is gradually changed from a steering angle command value to an actual steering angle by said fade gain signal F2, a level of said assist torque in a torque control is gradually changed from 0% to 100% by said fade gain signal F1, said steering angle speed is gradually changed from 100% to 0% by said fade gain signal F3, and then said torque control system is operated.
27. The electric power steering apparatus according to claim 25, wherein, by respectively setting a past value FG(Z.sup.−1) of a fade gain, an exponential gain A and a fade rate FR, said fade gain signals F1, F2 and F3 are calculated by a form of “A×FG(Z.sup.−1)+FR”.
28. The electric power steering apparatus according to claim 26, wherein, by respectively setting a past value FG(Z.sup.−1) of a fade gain, an exponential gain A and a fade rate FR, said fade gain signals F1, F2 and F3 are calculated by a form of “A×FG(Z.sup.−1)+FR”.
29. The electric power steering apparatus according to claim 23, wherein said predetermined switching trigger is performed by an automatic steering execution judging section.
30. The electric power steering apparatus according to claim 29, wherein said automatic steering execution judging section comprises: a calculating section to calculate an angular speed and an angular acceleration by inputting a steering angle command value; a map judging section to judge each of said steering angle command value, said angular speed and said angular acceleration with a judging map corresponding to a vehicle speed; and a diagnosing section to diagnose based on a judgement result from said map judging section.
31. The electric power steering apparatus according to claim 23, further comprising an external disturbance observer to compensate inertia and friction of a handle.
32. The electric power steering apparatus according to claim 31, wherein said external disturbance observer estimates an external-disturbance estimation torque from a difference between an output of a steering inverse model of said steering system and an output of a low pass filter (LPF) to limit a band.
33. The electric power steering apparatus according to claim 32, wherein values of inertia and friction of said steering system are greater than or equal to values of inertia and friction of said steering inverse model, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In the accompanying drawings:
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MODE FOR CARRYING OUT THE INVENTION
[0046] In a conventional torque gradual-change control in the electric power steering apparatus, there are problems such as that control is not smoothly switched upon switching between a torque control and a position/speed control and that unintentional self-steer occurs. In the present invention, therefore, a processing that smoothly switches the control without the self-steer is implemented by gradually changing (fade processing) a control torque of a torque control (an assist torque level) and a command values of a position/speed control (a steering angle command value and a steering angle speed) sensitive to the steering torque.
[0047] The present invention includes a function to switch control systems of a motor between a torque control system to control a motor output torque and a position/speed control system to control a steering angle upon steering in accordance with a predetermined switching trigger (e.g. an automatic steering command), can change a fade processing (a gradual-changing time and a gain) sensitive to the steering torque, and implements the smooth fade processing without the self-steer.
[0048] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The present invention may be applied to, other than the column system shown in
[0049]
[0050] The actual steering angle θr is inputted into the steering-angle command value gradual-changing section 100 and a position/speed control section 101, and the steering angle speed ωr is inputted into the steering-angle speed gradual-changing section 105. A post-gradual change steering-angle command value θm from the steering-angle command value gradual-changing section 100 and a post-gradual change steering-angle speed ωm from the steering-angle speed gradual-changing section 105 are inputted into the position/speed control section 101. Based on the steering torque Ts, a fade gain signal F1 of a torque system, which is calculated at the characteristic calculating section 140, is inputted into the torque gradual-changing section 103, a fade gain signal F2 of a steering angle system is inputted into the steering-angle command value gradual-changing section 100, and a fade gain signal F3 of a steering angle speed system is inputted into the steering-angle speed gradual-changing section 105.
[0051] A post-gradual change steering-assist torque command value Tg at the torque gradual-changing section 103 is inputted into an adding section 104, a position/speed control torque command value Tp from the position/speed control section 101 is also inputted into the adding section 104, and an addition result of the adding section 104 is outputted as a motor torque command value. The motor torque command value is inputted into a current control system 130, and a motor 131 is driven and controlled through the current control system 130.
[0052] When the automatic steering command is switched-ON or -OFF by the automatic steering execution judging section 120, the characteristic calculating section 140 calculates the fade gain signal F1 for the torque gradual-change, the fade gain signal F2 for the steering-angle command value gradual-change and the fade gain signal F3 for the steering-angle speed gradual-change, and the gradual-changes (a time and a gain) for respective elements are performed sensitive to the steering torque Ts.
[0053] The automatic steering execution judging section 120 has a configuration as illustrated in
[0054] The characteristic of the judging map #1 with respect to the steering angle command value θtc is at a constant value θtc.sub.0 until a vehicle speed Vs.sub.1 of a low speed and decreases as the characteristic A1 or B1 in a range more than or equal to the vehicle speed Vs.sub.1. The characteristic of the judging map #2 with respect to the angular speed ωtc is at a constant value ωc.sub.0 until a vehicle speed Vs.sub.2 of a low speed and decreases as the characteristic A2 or B2 in a range more than or equal to the vehicle speed Vs.sub.2. Further, the characteristic of the judging map #3 with respect to the angular acceleration αtc is at a constant value αc.sub.0 until a vehicle speed Vs.sub.3 of a low speed and decreases as the characteristic A3 or B3 in a range more than or equal to the vehicle speed Vs.sub.3. Any of the characteristics of the judging maps #1 to #3 can be tuned, and the characteristic may linearly decrease.
[0055] The map judging section 122 judges whether the steering angle command value θtc exceeds the range of characteristic values of the judging map #1, whether the angular speed ωtc exceeds the range of characteristic values of the judging map #2, and further whether the angular acceleration αtc exceeds the range of characteristic values of the judging map #3 . A judgment result MD is inputted into a diagnosing section 123. The diagnosing section 123 outputs “ON/OFF” of the automatic steering command based on a diagnosis result by time or times (number) and “ON/OFF” of the automatic steering command is also inputted into an output section 124. The output section 124 outputs the steering angle command value θt only when the automatic steering command is “ON”.
[0056] Although the steering angle command value θt is inputted into the steering-angle command value gradual-changing section 100 together with the actual steering angle θr, the actual steering angle θr is calculated in the following manner in the present invention.
[0057] In a mechanism including a torsion bar 23, for example a sensor as illustrated in
[0058] Although the present invention descriptions are given assuming that the steering angle θr on the column input-side is the actual steering angle, the steering angle θr1 on the column output-side may be used as the actual steering angle.
[0059] Exemplary operations in such a configuration will be described with reference to flowcharts in
[0060] When the automatic steering command is not “ON” (Step S1), the normal steering with the assist torque level of 100%, that is, the torque control is performed (Step S17). Then, when the automatic steering execution judging section 120 turns “ON” the automatic steering command at a time point t2 (Step S1), a fade processing of the EPS is started from the time point t2 (Step S2). At this time, the fade gain signals F1 to F3 are calculated based on the steering torque Ts at the characteristic calculating section 140, the fade gain signal F1 is inputted into the torque gradual-changing section 103, the fade gain signal F2 is inputted into the steering-angle command value gradual-changing section 100, and the fade gain signal F3 is inputted into the steering-angle speed gradual-changing section 105 (Step S3). A fade processing time and a fade gain characteristics are set by the fade gain signals F1 to F3, respectively. The characteristic section 140 calculates the fade gain signal F1 in accordance with a following Equation 1, calculates the fade gain signal F2 in accordance with a following Equation 2, and calculates the fade gain signal F3 in accordance with a following Equation 3.
F1=A1×FG(z.sup.−1)+FR1 [Equation 1]
where FR1 is a fade rate that determines a rate of the fade which varies in a control period, A1 is an exponential gain that determines a gradient of an exponential, and FG(z.sup.−1) is a past value of the fade gain.
F2=A2×FG(z.sup.−1)+FR2 [Equation 2]
where FR2 is the fade rate that determines the rate of the fade which varies in the control period, A2 is the exponential gain that determines the gradient of the exponential, and FG(z.sup.−1) is the past value of the fade gain.
F3=A3×FG(z.sup.−1)+FR3 [Equation 3]
where, FR3 is the fade rate that determines the rate of the fade which varies in the control period, A3 is the exponential gain that determines the gradient of the exponential, and FG(z.sup.1) is the past value of the fade gain.
[0061] In the Equation 1 to the Equation 3, when the exponential gains A1 to A3 are set to “1.0”, the fade characteristics are a linear line. The time of the fade processing and the gain are controlled by changing the exponential gains A1, A2 and A3 sensitive to the steering torque Ts. In the fade processing between a time point t2 and a time point t4, the exponential gain A1 is related to the torque gradual-change, and is a constant value A12 where the steering torque is less than a predetermined value of a steering torque T11, gradually decreases to a value A11 (<A12) where the steering torque is the predetermined value T11 or more and a predetermined value T12 (>T11) or less, and is a constant value All in a region where the steering torque is larger than the predetermined value T12, for example as shown in
[0062] Although the above Equation 3 is applied to the steering angle speed, in a case of an example of
[0063] The steering torque T11 as shown in
[0064] The steering-angle command value gradual-changing section 100 gradually changes the post-gradual change steering-angle command value θm of the position/speed control from the actual steering angle θr to the steering angle command value θt (Step S4). The torque gradual-changing section 103 gradually changes the torque level from 100% to 0% in accordance with the fade gain signal F1 (Step S5) . The steering-angle speed gradual-changing section 105 gradually changes the post-gradual change steering-angle speed ωm from 0% to 100% by the time point t3 in accordance with the fade gain signal F3 (Step S6). Thereafter, the above operations are repeated until the fade processing 1 ends (the time point t4) (Step S7).
[0065] As well, the command value gradual-change of the position/speed control, the level gradual-change of the torque control and the gradual-change of the steering angle speed in a fade section (a gradual-change time) may be in any order. In the timing chart of
[0066] At and after a time point t4 when the fade processing 1 ends, the torque control is switched to the automatic steering (the position/speed control) and then the automatic steering is continued (Step S8).
[0067] Thereafter, when the automatic steering command is switched-“OFF” by the automatic steering execution judging section 120 (a time point t5), or when a driver steers the handle during the automatic steering such that the steering torque Ts exceeds a certain threshold and the automatic steering command is switched-“OFF” (the time point t5), the automatic steering is completed (Step S10) and the fade processing 2 is started (Step S11).
[0068] In this case, the fade gain signals F1 to F3 based on the steering torque Ts are calculated in accordance with the above Equations 1 to 3 at the characteristic calculating section 140, the fade gain signal F2 is inputted into the steering-angle command value gradual-changing section 100, the fade gain signal F1 is inputted into the torque gradual-changing section 103, and the fade gain signal F3 is inputted into the steering-angle speed gradual-changing section (Step S12).
[0069] In this way, the steering-angle command value gradual-changing section 100 gradually changes the post-gradual change steering-angle command value θm of the position/speed control from the steering angle command value θt to the actual steering angle θr (Step S13), the torque gradual-changing section 103 gradually changes the torque level from 0% to 100% (Step S14), and the steering-angle speed gradual-changing section 105 gradually changes the post-gradual change steering-angle speed ωm from 100% to 0% (Step S15). This fade processing 2 is continued until a time point t63 (Step S16). At and after the time point t63 when the fade processing ends, the automatic steering is switched to the torque control of the normal steering (Step S17).
[0070] Even in this fade processing 2, the fade gain signals F1 to F3 are calculated by the above Equations 1 to 3, respectively. Thus, in this fade processing 2, the calculations of following Equations 4 to 6 are performed.
F1=A2×FG(Z.sup.−1)+FR2 [Equation 4]
F2=A1×FG(Z.sup.−1)+FR1 [Equation 5]
F3=A3×FG(Z.sup.−1)+FR3 [Equation 6]
In this case, the exponential gains A2 and A3 of the fade gain signal F1 and F3 have a characteristic as shown in
[0071] Note that, a fading characteristic of the steering angle command value in the position/speed control is represented by an exponential curve while the torque gradual-change in the torque control is represented by a linear line in
[0072] Exemplary operations of the automatic steering execution judging section 120 is as shown in the flowchart of
[0073] Further, when the steering angle command value θtc corresponding to the vehicle speed Vs is not within the range of the characteristic values of the judging map #1 shown in
[0074] As well, the order of the aforementioned Steps S23 to S25 may be changed as appropriate.
[0075] When the automatic steering command is switched-“ON” as shown in
[0076] On the other hand, even when the excessive variations in the steering torque occur after a time point t21 upon the fade processing of the switching from the automatic steering to the torque control (a time point t20) as shown in
[0077] As described above, the fade gain characteristic is calculated based on the steering torque, and the fade processing (the time and the gain) is changeable in both the fade processing from the torque control to the position/speed control and the fade processing from the position/speed control to the torque control. The above calculation and processing may be performed in at least the fade processing from the position/speed control to the torque control.
[0078] In the present invention as further shown in
[0079] The position/speed control section 101 in
[0080] A steering system 160 subjected to the controlled object comprises an adding section 161 to add an unknown external disturbance torque Td to the position/speed control torque command value Tp, a steering system 162 represented by a transfer function “1/(J.sub.1.Math.s+B.sub.1)”, and an integral section 163 to integrate (1/s) the angular speed ωr from the steering system 162 and to output the steering angle θr. The steering angular speed ωr is fed back to the position/speed feedback controller 170 and is also inputted into the integral section 163. The steering angle θr is fed back to the position/speed feedback controller 170.
[0081] The symbol “J.sub.1” in the transfer function represents the inertia in the steering system 162, “B.sub.1” represents the friction in the steering system 162, “J.sub.2” represents the inertia in the steering inverse model 151, “B.sub.2” represents the friction in the steering inverse model 151, and “τ” represents a predetermined time constant. These have relationships represented by the following Equations 7 and 8.
J.sub.1≧J.sub.2 [Equation 7]
B.sub.1≧B.sub.2 [Equation 8]
[0082] The external disturbance observer 150 estimates the unknown external disturbance torque Td base on a difference between outputs of the steering inverse model 151 and the LPF 152 and obtains the external-disturbance estimation torque Td* as an estimation value. The external-disturbance estimation torque Td* is subtracting-inputted into the subtracting section 154, and it is possible to realize a robust position/speed control by subtracting the external-disturbance estimation torque Td* from an output of the speed controller 174. However, the robust position/speed control results in contradiction that the handle cannot be stopped even with intervention by the driver. In order to improve this point, the inertia J.sub.2 and the friction B.sub.2 smaller than or equal to the inertia J.sub.1 and the friction B.sub.1, respectively, which the steering system 162 actually has, are inputted as the steering inverse model 151. As a result of this, the inertia and the friction of the handle that the driver feels becomes seemingly smaller. This allows the driver to easily intervene in the automatic steering by steering.
[0083] Moreover, by monitoring the external-disturbance estimation torque Td* in the external disturbance observer 150, it is possible to detect the steering torque of the driver instead of the torque sensor. Especially, when the torque sensor uses digital signals, detection of steering intervention by the driver may be delayed due to influence of communication delay or other reasons. Similarly to the torque sensor, when the external-disturbance estimation torque Td* exceeds a threshold value for a predetermined period of time, the steering intervention may be determined to be performed and the fade processing may be performed.
[0084]
[0085] Providing the external disturbance observer 150 allows for providing a smoother operation feeling, thereby enabling switching control at a highspeed. Smaller inertia and friction facilitate the steering intervention.
EXPLANATION OF REFERENCE NUMERALS
[0086] 1 handle (steering wheel) [0087] 2 column shaft (steering shaft, handle shaft) [0088] 10 torque sensor [0089] 12 vehicle speed sensor [0090] 20, 131 motor [0091] 31 control unit (ECU) [0092] 40 CAN [0093] 41 Non-CAN [0094] 50 automatic steering command unit [0095] 51, 101 position/speed control section [0096] 52, 120 automatic steering execution judging section [0097] 53 torque control section [0098] 54 torque command value gradual-change switching section [0099] 100 steering-angel command value gradual-changing section [0100] 102 torque control section [0101] 103 torque gradual-changing section [0102] 105 steering-angle speed gradual-changing section [0103] 130 current control system [0104] 140 characteristic calculating section [0105] 150 external disturbance observer