STRUCTURE WITH SUPPORTING INFLATABLE BEAM MEMBERS, AND METHOD FOR CONTAINING AND RECOVERING HYDROCARBONS OR TOXIC FLUIDS LEAKING FROM A COMPROMISED SUB-SEA STRUCTURE
20170298587 · 2017-10-19
Assignee
Inventors
Cpc classification
E04H2015/201
FIXED CONSTRUCTIONS
E02B15/06
FIXED CONSTRUCTIONS
E04H15/20
FIXED CONSTRUCTIONS
E21B43/0122
FIXED CONSTRUCTIONS
E02B2015/005
FIXED CONSTRUCTIONS
International classification
E02B15/08
FIXED CONSTRUCTIONS
Abstract
A resiliently deformable containment structure having an open bottom end and a raised center portion. A central hub, situated centrally in a textile containment sheet, is provided. A plurality of elongate inflatable beam members are arranged circumferentially around the central hub, each extending radially outwardly and in a downwardly-extending manner therefrom and each underlying or overlying the textile containment sheet to support, when inflated, the textile containment sheet in a downwardly-extending shape to form an enclosure having an open bottom end. Distal ends of the inflatable beam members are tethered to one or more anchor members situated below the open bottom end of the dome structure. The structure is suited for placement above and over a compromised sub-sea structure for collecting and recovering to surface fluids which may be leaking therefrom. A method for containing and recovering such fluids from a compromised sub-sea structure is further disclosed.
Claims
1. A containment structure (10) having a central elevated portion and an open bottom end, comprising: (i) a textile containment sheet (22) substantially impervious to a first fluid (12); (ii) a central hub (18) situated centrally on said textile containment sheet (22) and having an outer periphery (20); (iii) a plurality of elongate inflatable beam members (25), first longitudinal ends (26) thereof arranged circumferentially around said outer periphery (20) of said central hub (18), said inflatable beam members (25) each extending radially outwardly and in a downwardly-extending manner from said central hub (18) and each underlying or overlying said textile containment sheet (22) and each coupled to said textile containment sheet (22) at one or more intervals or continuously along a longitudinal length (27) of each of said inflatable beam members (25) and thereby supporting said textile containment sheet (22); (iv) one or more anchor members (32), each of said plurality of inflatable beam members (25) proximate a second longitudinal end (30) thereof opposite said first longitudinal end (26) being tethered, via rope, cable, or chain members (28), to said one or more anchor members (32); and (v) a fluid exit port (130) located in or at said central hub, for removing said first fluid (12) from within said containment structure (10); wherein said inflatable beam members (25), when inflated with a second fluid (50) and when said second longitudinal ends (30) thereof are tethered to said one or more anchor members (32), together support said textile containment sheet (22) in a downwardly-extending shape extending downwardly from said central hub, to form an enclosure having an open bottom end (40).
2. The containment structure as claimed in claim 1, wherein each of said inflatable beam members are provided with a separate receptacle (70) for injection of said second fluid (50), each of said receptacles in fluid communication respectively with an interior of a corresponding of said inflatable beam members and further having a fluid coupling means (71) thereon to allow a supply hose to be coupled to such receptacle (70) and thereby permit said second fluid (50) to be pumped into each of said inflatable beam members, each receptacle thereon further possessing a one-way valve (90) to allow said second fluid, once injected in a respective of said plurality of inflatable beam members, to be retained therein and prevented from escaping.
3. The containment structure as claimed in claim 1, wherein said central hub (18) has port means (101) located on said outer periphery (20) thereof, said port means (101) configured to provide said second fluid to an interior of at least one of said inflatable beam members.
4. The containment structure as claimed in claim 3, wherein said port means comprises a plurality of ports (102) corresponding in number to said plurality of inflatable beam members arranged in spaced relation around said outer periphery of said central hub, each of said plurality of ports (102) configured to provide said second fluid to an interior of a corresponding of said plurality of inflatable beam members.
5. The containment structure as claimed in claim 1 wherein said one or more anchor members comprise one or more cast concrete members.
6. The containment structure as claimed in claim 1 wherein said inflatable beam members are coupled to said textile containment sheet via a point of coupling on a plurality of circumferential strap members (110) disposed along said longitudinal length of each of said inflatable beam members.
7. The containment structure as claimed in claim 1, further comprising: a flexible, hollow, tubular fluid transport riser (120), in fluid communication with an interior of said enclosure, configured and of a length sufficient to extend to surface when said containment structure is submerged sub-sea, to transport said first fluid from an interior of said enclosure to said surface.
8. A hemispherical sub-sea dome structure (10) for containing and temporarily collecting therewithin a first fluid (12) which is escaping from a compromised under-sea structure (16) selected from the group of under-sea structures comprising an under-sea pipeline, an under-sea valve, an under-sea oil well, and sunken transport vessel, comprising: (i) a textile containment sheet (22) substantially impermeable to said first fluid (12); (ii) a central hub (18), having an outer periphery (20), situated centrally on said textile containment sheet (22); (iii) a plurality of elongate inflatable beam members (25) each having a first longitudinal end (26) and arranged circumferentially around said outer periphery (20) of said central hub (18), said inflatable beam members (25) each extending radially outwardly and in a downwardly-curved manner from said central hub (18) and each underlying or overlying said textile containment sheet (22) and coupled thereto at discrete points along a longitudinal length (27) of each inflatable beam member (25) for supporting said textile containment sheet (22) in a downwardly-curved hemispherical dome shape to form a hemispherical enclosure having an open bottom end (40); (iv) one or more anchor members (32) disposed in spaced relation about a circular base portion (41) of said textile containment sheet (22), said one or more anchor members tethered to one or more of said inflatable beam members (25) proximate a second longitudinal end (30) thereof opposite said first longitudinal end (26); wherein said plurality of inflatable beam members (25), when inflated with a second fluid (50) and when said second longitudinal ends (30) thereof are tethered to said one or more anchor members (32), together support said textile containment sheet (22) in said hemispherical dome shape.
9. The hemispherical sub-sea dome structure as claimed in claim 8, wherein each of said inflatable beam members are provided with a separate receptacle (70) for injection of said second fluid, each of said receptacles in fluid communication respectively with an interior of a corresponding of said inflatable beam members and further having a fluid coupling means (72) thereon to allow a supply hose to be coupled to such receptacle and thereby permit said second fluid to be pumped into each of said inflatable beam members, each receptacle thereon further possessing a one-way valve (90) to allow said second fluid, once injected in a respective of said plurality of inflatable beam members, to be retained therein and prevented from escaping.
10. The hemispherical dome containment structure as claimed in claim 8, wherein said central hub has port means located on said outer periphery thereof, said central hub coupled to a supply of said second fluid and configured to provide said second fluid to selected of said inflatable beam members to thereby inflate said inflatable beam members with said second fluid via said port means.
11. The hemispherical sub-sea dome structure as claimed in claim 10, said port means comprising a plurality of ports spaced about said outer periphery of said central hub, said plurality of ports corresponding in number to said plurality of inflatable beam members and each of said ports coupled to and in fluid communication respectively with a first longitudinal end of corresponding of said plurality of inflatable beam members, said central hub configured to inflate said beam members via said ports when said ports are supplied with said second fluid.
12. The hemispherical sub-sea dome structure as claimed in claim 8, wherein said central hub is coupled to an elongate fluid supply hose, and said central hub, when supplied with said second fluid via said fluid supply hose, is configured to provide said second fluid to an interior of each of said inflatable beam members via said central hub so as to inflate said inflatable beam members.
13. The hemispherical sub-sea dome structure as claimed in claim 12, wherein said central hub (18), when supplied with said second fluid comprising air via said fluid supply hose is configured to provide said second fluid to an interior of each of said inflatable beam members so as to pressurize said inflatable beam members at a uniform pressure.
14. The hemispherical sub-sea dome structure as claimed in claim 8, further comprising: a flexible, tubular riser (120), in fluid communication with an interior of said hemispherical sub-sea dome structure, configured and of a length sufficient to extend to surface when said hemispherical sub-sea dome structure is submerged sub-sea, to transport said first fluid from an interior of said hemispherical sub-sea dome structure to said surface.
15. The hemispherical sub-sea dome structure as claimed in claim 14, wherein said tubular riser is coupled to said central hub and extends upwardly from said central hub, said central hub having an aperture (130) therein permitting flow of said first fluid from within said hemispherical dome structure through said central hub and into said riser.
16. The hemispherical sub-sea dome structure as claimed in claim 8, wherein said central hub is provided with a plurality of one-way valves (90), each of said plurality of one-way valves allowing flow of said second fluid from within said central hub to a respective of said inflatable beam members, but preventing reverse flow of said second fluid from said inflatable beam members into said central hub.
17. The hemispherical sub-sea dome structure as claimed in claim 8, wherein said inflatable beam members are cylindrical and each have disposed around a portion of a circumference thereof and in spaced-apart relation along said longitudinal length of each, a plurality of circumferential strap members, each inflatable beam member coupled to said textile containment sheet via a point of coupling on each of said plurality of circumferential strap members thereon.
18. A method for containing and recovering a first fluid (12) which is leaking or flowing from a compromised submerged structure (16), comprising the steps of: (i) arranging at surface a plurality of elongate inflatable beam members (25) circumferentially around an outer periphery (20) of a central hub member (18) such that first longitudinal ends (26) of said inflatable beam members (25) are coupled to said central hub member (18) and second mutually opposite longitudinal ends (30) of each of said inflatable beam members (25) extend radially outwardly and downwardly from said central hub member (18); (ii) arranging said central hub member (18) and said inflatable beam members (25) such that they underly or overly a textile containment sheet (22); (iii) attaching said inflatable beam members (25) to said textile containment sheet (22) at discrete points or continuously along a longitudinal length (27) of each inflatable beam member (25); (iv) coupling a first end of an elongate tubular riser (120) to said central hub member (18), while maintaining a second, mutually opposite longitudinal end of said tubular riser (120) at surface; (v) lowering said textile containment sheet (22), inflatable beam members (25), and central hub member (18) within a body of water to at least partially overly a compromised sub-sea structure (16) that is leaking said first fluid (12) into said body of water, so that said textile containment sheet (22) surrounds upper regions of said compromised structure (16); (vi) inflating, after step (iv) or (v), said inflatable beam members (25) with a second fluid (50) to form a containment structure (10) with said central hub member (18) situated at a crown or apex of said containment structure (10); (vii) flowing said first fluid (12) into regions underlying said textile containment sheet (22); and (viii) withdrawing, at a location proximate a crown or apex of said containment structure (10), said first fluid (12) from within an interior of said containment structure (10) via said tubular riser (120), and pumping said first fluid (12) to surface.
19. The method for containing and recovering said first fluid which is leaking from said compromised sub-sea structure as claimed in claim 18, further comprising the step of attaching one or more anchor members to said second mutually opposite longitudinal ends of each of said inflatable beam members.
20. The method for containing and recovering said first fluid which is leaking from said compromised sub-sea structure as claimed in claim 18, wherein: said step of attaching said one or more anchor members to said second mutually opposite longitudinal ends of each of said plurality of inflatable beam members is conducted at surface and prior to lowering said textile containment sheet, said inflatable beam members, and said central hub member within said body of water to overly at least portions of said compromised sub-sea structure.
21. The method for containing and recovering said first fluid which is leaking from said compromised sub-sea structure as claimed in claim 18, wherein: said step of attaching said anchor means to said second mutually opposite longitudinal ends of respectively each of said inflatable beam members is conducted sub sea, after having lowered said textile containment sheet, said inflatable beam members, and said central hub member within said body of water to at least partially overly said compromised sub-sea structure.
22. The method for containing and recovering said first fluid which is leaking from said compromised sub-sea structure as claimed in claim 18, wherein: said inflatable beam members are inflated with a fluid at surface and prior to lowering said textile containment sheet, said inflatable beam members, and said central hub member within said body of water.
23. The method for containing and recovering said first fluid which is leaking from said compromised sub-sea structure as claimed in claim 18, wherein: said inflatable beam members are inflated subsea after having lowered said textile containment sheet, said inflatable beam members, and said central hub member within said body of water so as to at least partially overly said compromised sub-sea structure, and after having attached said anchor means to said second longitudinal ends of said inflatable beam members.
24. The method for containing and recovering said first fluid which is leaking from said compromised sub-sea structure as claimed in claim 18, wherein: said inflatable beam members are inflated with air, water, or a mixture thereof by a submersible undersea vessel, said undersea vessel configured to supply said air, water, or a mixture thereof to a receptacle on one or more of said inflatable beam members, and supplying said air, water, or mixture thereof to said receptacle to thereby inflate said inflatable beam members.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0068] The following figures depict selected embodiments of the apparatus and method of the present invention. For a full definition of invention, reference is to be had to the specification as a whole, including the Summary of the Invention, the Detailed Description of Some Embodiments, and the claims.
[0069] The following Figures are appended, in which:
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DETAILED DESCRIPTION OF SOME PREFERRED EMBODIMENTS
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[0084] The containment structure 10 shown in each of
[0085] In each of the embodiments shown in
[0086] A plurality of elongate, inflatable beam members 25 are provided—first longitudinal ends 26 thereof being arranged circumferentially around outer periphery 20 of hub member 18 and (when inflated) extend radially outwardly and (when tethered to one or more anchor members 32) extend in a downwardly-curved manner from central hub 18.
[0087] Inflatable beam members 25 may overlie textile containment sheet 22 as best shown in
[0088] Textile containment sheeting 22 is affixed to beam members 25 at discrete points (not shown) or continuously along a longitudinal length 27 of each inflatable beam member 25 (ref.
[0089] In the embodiment shown in
[0090] Likewise, with regard to the embodiment shown in
[0091] Textile containment sheet 22 is preferably impervious or substantially impervious to the (first) fluid being collected therewithin, which as mentioned above, is typically oil and gaseous hydrocarbons. As such hydrocarbons may further contain toxic and acidic gases such as hydrogen sulfide, it is further preferable that such textile containment sheeting be impregnated with waxes or other protective compounds to insulate the fibres thereof from such acidic gases and thereby better resist decomposition thereof. By having the above configuration and manner of construction, beam members 25 when inflated and tethered (in the manner hereinafter explained) are thus able to support textile containment sheet 22 in a downwardly-curved hemispherical dome enclosure shape, having an open bottom side 40.
[0092] One or more anchor members 32 are further provided, to allow textile containment sheet 22 and/or beam members to be tethered thereto, via rope, chain, or cables 28, to retain the textile containment sheet 22 and beam members proximate to and in a desired position around and directly above the point of compromise of sub-sea structure 16. Such one or more anchor members 32 may comprise a single unitary structure 32′ of substantial mass, typically but not necessarily of cylindrical in shape, which is adapted to rest on the ground or a sea-bed floor 99, as shown in
[0093] Alternatively, one or more anchor members 32 may comprise a plurality of anchor members 32″. In such embodiment one or both of textile containment sheeting 22 and/or one or more beam members 25 may be tethered via tether means 28 such as a rope, chain, or cable member to such anchor members 32″ as shown in
[0094] A fluid exit port 130 may be located at the crown or apex of the containment structure 10 and typically located in the central hub 18, for allowing first fluids 12 flowing into the containment structure to rise and displace water downwardly, and thereafter be removed via pumping from such containment structure 10 to surface.
[0095] Beam members 25, when inflated with a second fluid 50, typically comprising water or air, and preferably a combination of both. Other gases other than air may be employed, such as carbon dioxide or nitrogen, for the purposes of pressurizing beam members 25 where added resiliency of such beam members is desired. Where containment structure is deployed at greater depths, greater gaseous inflation pressures are needed to withstand greater hydrostatic forces imposed on such beams with increased depths. Advantageously, to a limited extent the increased inflation pressures, particularly if such inflation of beam members is conducted at depth and not at surface, does not necessarily translate into inceased ball thickness of the inflatable beam members, as the increased inflation pressure will be offset by increased hydrostatic forces at depth. When second longitudinal ends 30 of beam members 25 thereof are tethered to anchor members 32, beam members 25 support textile containment sheet 22 in a downwardly-extending shape extending downwardly from said raised central hub 18, to form an enclosure 10 having an open bottom end 40 above compromised undersea structure 16.
[0096] In one embodiment, the containment structure 10 comprises a hemispherical dome, as best shown in
[0097] To allow inflation of beam members 25, in one embodiment each of said beam members are provided with a separate receptacle 70 for injection of the second fluid 50. Each of receptacles 70 are in fluid communication respectively with an interior of a corresponding of the inflatable beam members 75 and further having a fluid coupling means (not shown), typically a threaded fluid coupling as well known to persons of skill in the art, thereon to allow a supply hose (not shown) to be coupled to receptacle 70 and thereby permit the second fluid 50 to be pumped into each of said inflatable beam members 25. In such embodiment each receptacle 70 thereon further possessing a one-way valve 90 to allow said second fluid, once injected in a respective of said plurality of inflatable beam members 25, to be retained therein and prevented from escaping. Beam members 25 may be inflated at surface by supply of second fluid 50 to each of receptacles 70, or by an undersea submersible vessel individually and successively coupling a supply of said second fluid 50 to each receptacle 70.
[0098] More preferably, however, central hub 18 is provided with port means 101 thereon, In this regard, reference is to be had to
[0099] To increase structural integrity and avoid loss of second fluids 50 from each beam member 25 in the event one of the individual beam members should spring a leak or be structurally compromised, in a preferred embodiment central hub 18 is provided with a plurality of one-way valves 90, preferably at the location of each of ports 102, as shown schematically in
[0100] To facilitate removal of collected first fluids 12 from an interior of containment structure 10, a flexible, hollow, tubular fluid transport riser 120 is typically coupled to exterior surface of central hub 18, so as to receive and allow pumped removal of first fluids 12 via fluid exit port 130 in central hub 18. Central hub 18 is in fluid communication with an interior of containment enclosure 10 via fluid exit port 130. Riser 120 is preferably a flexible hose, and of a length sufficient to extend to surface to surface vessel 17, and allows pumping of first fluid 12 from an interior of said enclosure 10 to said surface.
[0101] In a preferred embodiment, inflatable beam members 25 are couple to textile containment sheet 22 by having disposed around a portion of a circumference thereof and in spaced-apart relation along a longitudinal length 27 of each a plurality of circumferential strap members 80. Each inflatable beam member 25 is coupled to textile containment sheet via a point of coupling on each of said plurality of circumferential strap members thereon.
Method for Containing and Recovering Fluids Leaking from a Compromised Subsea Structure
[0102] The various manners of operation and methods for containing and recovering fluids leaking from a compromised subsea structure will now be described.
[0103] In one embodiment such method comprises the steps of: [0104] (i) arranging at surface inflatable beam members 25 circumferentially around outer periphery 20 of central hub member 18 such that first longitudinal ends 26 thereof are coupled to said central hub member 18 and second mutually opposite longitudinal ends 30 thereof 25 extend radially outwardly from central hub member 18; [0105] (ii) arranging central hub member 18 and inflatable beam members 25 such that they underly or overly textile containment sheet 22; [0106] (iii) coupling inflatable beam members 25 to textile containment sheet 22 at discrete points or continuously along a longitudinal length 27 of each inflatable beam member 25; [0107] (iv) attaching a first end of an elongate tubular riser 120 to central hub member 18, while maintaining a second, mutually opposite longitudinal end of said tubular riser 120 at surface; [0108] (v) lowering the so-formed containment structure 10 within a body of water to at least partially overly a compromised sub-sea structure 16 that is leaking first fluid 12 into said body of water, so that said textile containment sheet 22 surrounds upper regions of said compromised structure 16; [0109] (vi) inflating, after step (iv) or (v), inflatable beam members 25 with a second fluid 50 to form containment structure 10 with central hub member 18 situated at a crown or apex of containment structure 10; [0110] (vii) anchoring the so-formed containment structure by tethering second longitudinal ends 30 of one or more of beam members 25 to one or more anchor members disposed about compromised subsea structure 16; [0111] (viii) flowing first fluid 12 into regions underlying said textile containment sheet 22, namely into the interior of containment structure 10 via the open bottom 40 therein; and [0112] (ix) withdrawing, at a location proximate a crown or apex of containment structure 10, the first fluid 12 from within an interior of said containment structure 10 via said tubular riser 120, and pumping first fluid 12 to surface vessel 17.
[0113] In a further embodiment, the step of attaching the one or more anchor members 32 to said second mutually opposite longitudinal ends 30 of each of inflatable beam members 25 is conducted at surface and prior to lowering textile containment sheet 22, inflatable beam members 25, and central hub member 18 within said body of water to overly at least portions of said compromised sub-sea structure 16.
[0114] In an alternative further embodiment, the step of attaching the one or more anchor members 32 to the second mutually opposite longitudinal ends 30 of each of inflatable beam members 25 is conducted at depth, and after lowering textile containment sheet 22, inflatable beam members 25, and central hub member 18 within said body of water to overly at least portions of said compromised sub-sea structure 16.
[0115] In a further alternative method, inflatable beam members 25 are inflated with second fluid 50 at surface and prior lowering textile containment sheet 22, inflatable beam members 25, and central hub member 18 within the body of water.
[0116] In a further alternative method, inflatable beam members 25 are inflated subsea after having lowered textile containment sheet 22, inflatable beam members 25, and central hub member 18 within the body of water so as to at least partially overly said compromised sub-sea structure 16, and after having attached anchor means 32 to the second longitudinal ends of inflatable beam members 25. Such embodiment is particularly advantageous when employed with a central hub 18 having ports 102 thereon coupled to and in fluid communication with first longitudinal ends and having fluid inlet spigot 71 thereon coupled to a fluid supply hose supplying second fluid 50. In such manner beam members 25 may be inflated and containment structure 10 erected upon fluid supply hose supplying second fluids 50 from surface.
[0117] In the embodiment where instead the central hub member 18 is not provided with ports and instead each of beam members 25 are provided with a receptacle 25 for receiving second fluids 50, the method may comprise utilizing an undersea submersible vessel (not shown) which is configured to allow supply of second fluid 50 to the receptacles 70.
[0118] Use of examples in the specification, including examples of terms, is for illustrative purposes only and is not intended to limit the scope and meaning of the embodiments of the invention set out and described in the disclosure. Numeric ranges are inclusive of the numbers defining the range. In the specification, the word “comprising” is used as an open-ended term, substantially equivalent to the phrase “including, but not limited to,” and the word “comprises” has a corresponding meaning.
[0119] The scope of the claims should not be limited by the preferred embodiments set forth in the foregoing examples, but should be given the broadest interpretation consistent with the description as a whole, and the claims are not to be limited to the preferred or exemplified embodiments of the invention.