METHOD AND SYSTEM FOR CONTROLLING AN ELECTRIC MOTOR CONTROL INSTALLATION
20170302199 · 2017-10-19
Assignee
Inventors
Cpc classification
H02M1/44
ELECTRICITY
H02M1/0043
ELECTRICITY
H02M7/06
ELECTRICITY
International classification
Abstract
A control method implemented for an electric motor control installation, the control installation including a first converter having controlled switching arms for applying first voltage edges to a first electric motor connected to the first converter by first output phases, a second converter having controlled switching arms for applying second voltage edges to a second electric motor connected to the second converter by second outlet phases, the control method including a step of synchronising first voltage edges with second voltage edges in order to minimise the common-mode currents generated by the installation.
Claims
1. A control method implemented for an electric motor control installation, said control installation comprising: a first converter having controlled switching arms for applying voltage pulses, each having a voltage rising edge and a voltage falling edge, to a first electric motor connected to said first converter by first output phases, a second converter having controlled switching arms for applying voltage pulses, each having a voltage rising edge and a voltage falling edge, to a second electric motor connected to said second converter by second output phases, for each voltage pulse, the voltage rising edge and the voltage falling edge are determined from pulse-width modulation of intersective type between an asymmetric type carrier and two modulants, the control method featuring a pulse synchronisation step in order to minimise the common-mode currents generated by said installation, said method comprising the pulse synchronisation step, over a switching period, comprises: positioning pulses by determining, for each pulse, the two modulants required for its positioning, determining, over a switching period, the modulants so that each rising edge of a voltage pulse to be generated on an output phase of the first converter always coincides with a filling edge of a voltage pulse to be generated on an output phase of the second converter.
2. The control method according to claim 1, wherein the pulse synchronisation step, over a switching period, further comprises: synchronizing the voltage rising edges of the voltage pulses generated on the output phases of the first converter with voltage falling edges of the voltage pulses generated on the output phases of the second converter, and synchronizing the voltage falling edges of the voltage pulses generated on the output phases of the first converter with voltage rising edges of the voltage pulses generated on the output phases of the second converter.
3. The method according to claim 1, wherein each pulse formed as a succession of states and wherein: a pulse, designated 0-1-0, which corresponds to the succession of the logic state 0, the logic state 1 and the logic state 0, has a voltage rising edge followed by a voltage falling edge, a pulse, designated 1-0-1, which corresponds to the succession of the logic state 1, the logic state 0 and the logic state 1, has a voltage falling edge followed by a voltage rising edge, and wherein: the two modulants defining the 0-1-0 type pulse are linked by the following equation:
m.sub.1=m.sub.2+2α wherein α corresponds to the duty cycle maximum power and m1 and m2 are both said modulants of the 0-1-0 type pulse, the two modulants defining the 1-0-1 type pulse are linked by the following equation:
m.sub.3=m.sub.4+2β wherein β is the duty cycle of the 1-0-1 type pulse, the duty ratio β of the 1-0-1 pulse being related to the duty cycle of the 0-1-0 pulse by the following equation:
β=1−α
4. The method according to claim 1, comprising a step for detecting modulants in overmodulation to determine a number of switching arms blocked in each converter.
5. The method of claim 4, further comprising a step for determining a number of possible synchronisations according to the number of switching arms blocked in each converter.
6. A control system implemented for an electric motor control installation, said control installation comprising: a first converter having controlled switching arms for applying first voltage edges to a first electric motor connected to said first converter by first output phases, a second converter having controlled switching arms for applying second voltage edges to a second electric motor connected to said second converter by second outlet phases, for each voltage pulse, the voltage rising edge and the voltage falling edge are determined from pulse-width modulation of intersective type between an asymmetric type carrier and two modulants, the system having a synchronisation software module of the first voltage edges with the second voltage edges in order to minimise the common-mode currents generated by said installation and wherein said synchronisation software module is adapted to: position pulses by determining, for each pulse, the two modulants required for its positioning, determine over a switching period, the modulants so that each rising edge of a voltage pulse to be generated on an output phase of the first converter always coincides with a falling edge of a voltage pulse to be generated on an output phase of the second converter.
7. The control system according to claim 6, wherein the synchronisation model is run in order to: synchronise the voltage rising edges of the voltage pulses generated on the output phases of the first converter with voltage falling edges of the voltage pulses generated on the output phases of the second converter, and synchronise the voltage falling edges of the voltage pulses generated on the output phases of the first converter with voltage rising edges of the voltage pulses generated on the output phases of the second converter.
8. The system according to claim 6, wherein each pulse formed as a succession of states and wherein: a pulse, designated 0-1-0, which corresponds to the succession of the logic state 0, the logic state 1 and the logic state 0, has a voltage rising edge followed by a voltage falling edge, a pulse, designated 1-0-1, which corresponds to the succession of the logic state 1, the logic state 0 and the logic state 1, has a voltage falling edge followed by a voltage rising edge, and wherein: the two modulants defining the 0-1-0 type pulse are linked by the following equation:
m.sub.1=m.sub.2+2α wherein α corresponds to the duty cycle maximum power and m1 and m2 are both said modulants of the 0-1-0 type pulse, the two modulants defining the 1-0-1 type pulse are linked by the following equation:
m.sub.3=m.sub.4+2β wherein β is the duty cycle of the 1-0-1 type pulse the duty ratio β of the 1-0-1 pulse being related to the duty cycle of the 0-1-0 pulse by the following equation:
β=1−α
9. The system according to claim 6, further comprising a module for detecting modulants in overmodulation to determine a number of switching arms blocked in each converter.
10. The system according to claim 9, further comprising a module for determining a number of possible synchronisations according to the number of switching arms blocked in each converter.
Description
BRIEF DESCRIPTION OF FIGURES
[0065] Other characteristics and advantages of the invention will be provided in the following detailed description when taken in conjunction with the accompanying drawings, wherein:
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
DETAILED DESCRIPTION OF AT LEAST ONE EMBODIMENT
[0079] The invention aims to propose a control method that can be adapted to architectures which have at least two converters.
[0080] Broadly speaking, the invention will be described below for installations with two converters, although it must be understood that the principle may apply to installations with more than two converters. The operating particularities related to an installation with more than two converters will be detailed below.
[0081] In reference to
[0089] A common-mode filter F.sub.MC is also positioned at the input, upstream of the rectifier to filter the common-mode voltages generated. One of the objectives of the method of the invention is to be able to reduce the common-mode voltages at their origin and thus make it possible to avoid oversizing this filter.
[0090] In a second embodiment represented in
[0091] In the description that follows, the invention will be described for an installation with two converters connected in parallel to the same DC power supply bus, as shown in
[0092] To control these converters CONV1, CONV2, the installation shown in
[0093] The control method of the invention preferably applies to an installation whose first converter CONV1 and second converter CONV2 comprise the same number of switching arms, for example three switching arms, each arm having at least two power transistors. Preferably, the number of levels of the first converter is identical to the number of levels of the second converter. In
[0094] In the description that follows, the invention is described for identical two-level three-phase DC/AC converters. Of course, it should be understood that the invention may apply to different topologies, by making adjustments in the control method of the invention which will be described below.
[0095]
[0099] When the installation has two converters, the total common-mode voltage is the sum of the interference supplied by each of the converters.
[0100] We thus have:
[0101] Wherein: [0102] V.sub.U0, V.sub.V0, V.sub.W0 correspond to the phase-to-neutral voltages on the output phases U, V, W of the first converter, referenced at the low point (O) of the DC power supply bus, [0103] V.sub.X0, V.sub.Y0, V.sub.Z0 correspond to the phase-to-neutral voltages on the output phases of the second converter, referenced at the low point (O) of the DC power supply bus.
[0104] The total common-mode current i.sub.MC generated by both converters in operation can also be expressed according to V.sub.MC.sub._.sub.1 and V.sub.MC.sub._.sub.2:
[0105] Wherein C.sub.p.sub._.sub.1, and C.sub.p.sub._.sub.2, represent the two parasitic capacitances between each converter+motor+power cable assembly of the motor and the earth.
[0106] Assuming that the motors and power supply cables are identical, it can be a considered that the two parasitic capacitances are equal, the following is obtained:
[0107] The aim is to reduce, or even eliminate, the total common-mode current generated. The following can then be deduced:
[0108] It is thus understood that by synchronising the opposite voltage edges (dV/dt) is of each converter, the generator of the common-mode currents, which is the common-mode voltage of the two converters, will be zero, thereby resulting in no current. EMI is thereby reduced by synchronising two voltage edges opposite each converter.
[0109] The principle of the invention is therefore to compensate the common-mode voltage generated by the first converter CONV1 using the common-mode voltage generated by the second converter CONV2, or vice versa.
[0110] Thus, theoretically, dual switchovers must take place between the first converter and the second converter so that the generation of a voltage rising edge or voltage falling edge caused by the switchover of a switching arm of the first converter coincides with the generation of a voltage falling edge or voltage rising edge, respectively, caused by the switchover of a second switching arm of the second converter. More precisely, for a pulse generated by the control of a switching arm of the first converter, the generation of the voltage rising edge for this pulse coincides with the generation of a voltage falling edge of a pulse generated by a switching arm of the second converter and the generation of the voltage falling edge of this pulse coincides with the generation of a voltage rising edge of another pulse which is thus generated by another switching arm of the second converter. The synchronisation of the two edges (rising and falling) performed by a switching arm of the first converter is therefore carried out with two switching arms different from the second converter. In this manner, it will be possible to obtain total synchronisation of all the switchovers while respecting an algorithm, described below.
[0111] To determine the state changes and the switching instants of each transistor of the two converters, it is known that a processing unit implements a pulse-width modulation of intersective type (hereafter designated PWM). A PWM of intersective type consists in comparing a symmetric or asymmetric triangular carrier with one or more modulants. For an output phase of the converter, the intersections between a carrier and one or more modulants generate voltage pulses on the output phase, the rising edges and the falling edges of which correspond to the switching instants of the transistors of the switching arm associated with said phase. On a switching arm, the two transistors are controlled complementarily, i.e. that when one of the transistors is in the closed state, the other is in the open state and vice versa.
[0112] As shown in
[0113] The invention aims to synchronise rising edges and falling edges of the pulses generated by the control PWM of the first converter and by the control PWM of the second converter. Within the scope of the invention, in order to independently move a rising edge and a falling edge of the same pulse, PWM of intersective type is used for each converter which has a sawtooth carrier P2 of asymmetric type and two modulants m.sub.1, m.sub.2 (
[0114] As shown in
[0117] In reference to
[0118] The intersection of the modulant m.sub.1 with the carrier P2 determines an instant from which the pulse passes from logic state 0 to logic state 1, forming a voltage rising edge.
[0119] The intersection of the modulant m.sub.2 with the carrier P2 determines an instant from which the pulse passes from logic state 1 to logic state 0, forming a voltage falling edge.
[0120] The two modulants m.sub.1, m.sub.2 are related by the duty cycle α of the pulse such that:
m.sub.1=m.sub.2+2α
[0121] On a switching period, as shown in
[0122] The intersection of the modulant m.sub.3 with the carrier P2 determines an instant from which the pulse passes from logic state 1 to logic state 0, forming a voltage falling edge.
[0123] The intersection of the modulant m.sub.4 with the carrier P2 determines an instant from which the pulse passes from logic state 0 to logic state 1, forming a voltage rising edge.
[0124] Similarly, the two modulants m.sub.3, m.sub.4 are related by the duty cycle β of the pulse such that:
m.sub.3=m.sub.4+2β
[0125] For the commutation of the same switching arm, the relationship between a 0-1-0 type pulse and a 1-0-1 type pulse can be determined. The width of the 0-1-0 pulse obtained is defined by the product between the switching duty cycle α of the 0-1-0 pulse and the switching period T, i.e. it is αT.
[0126] On the switching period T, the width of the 1-0-1 pulse equals βT in the same manner.
[0127] By inference, the duty ratio β of the 1-0-1 pulse is related to the duty cycle of the 0-1-0 pulse by the following equation:
β=1−α
[0128] The modulant m.sub.3 can thus also be characterised as a function of the duty cycle α as follows:
m.sub.3=m.sub.4+2β=m.sub.4+21−α)
[0129] From these elements, it is possible to determine all the modulants that allow a rising edge to be synchronised from a pulse for a phase of the first converter with a falling edge of a pulse for a phase of the second converter. More precisely, it involves: [0130] Synchronising the rising edges of 0-1-0 type pulses generated on the output phases of the first converter CONV1 with the falling edges of 1-0-1 type pulses generated on the output phases of the second converter CONV2, and [0131] Synchronising the falling edges of 0-1-0 type pulses generated on the output phases of the first converter CONV1 with the rising edges of 1-0-1 type pulses generated on the output phases of the second converter CONV2.
[0132] The contrary is also possible, i.e.: [0133] Synchronising the rising edges of 1-0-1 type pulses generated on the U, V, W output phases of the first converter CONV1 with the falling edges of 0-1-0 type pulses generated on the X, Y, Z output phases of the second converter CONV2, and [0134] Synchronising the falling edges of 1-0-1 type pulses generated on the U, V, W output phases of the first converter CONV1 with the rising edges of 0-1-0 type pulses generated on the X, Y, Z output phases of the second converter CONV2.
[0135] To do this, the equations defined above are used to characterise the 0-1-0 type pulses and the 1-0-1 type pulses.
[0136] More concretely,
[0137] The control method of the invention is then undertaken so as to optimally place, over the switching period, the pulses defined by the modulants m.sub.conv1, m.sub.conv2 for each phase. To position these pulses, they are defined by the method of the invention as described above, i.e. by determining both modulants required to characterise a 0-1-0 type or 1-0-1 type pulse. The control method of the invention thus determines, for each U, V, W phase of the first converter, the modulants m.sub.3.sub._.sub.U, m.sub.4.sub._.sub.U, m.sub.3.sub._.sub.V, m.sub.4.sub._.sub.V, m.sub.3.sub._.sub.W, m.sub.4.sub._.sub.W and for each X, Y, Z phase of the second converter, the modulants m.sub.1.sub._.sub.X, m.sub.2.sub._.sub.X, m.sub.1.sub._.sub.Y, m.sub.2.sub._.sub.Y, m.sub.1.sub._.sub.Z, m.sub.2.sub._.sub.Z.
[0138] To achieve total synchronisation, the first unit control UC1 and the second control unit UC2 are thus configured so as to move, in time, each voltage pulse generated by the switching arms, the first converter CONV1 and the second converter CONV2, respectively. Preferably, the first control unit UC1 or the second control unit implements a synchronisation software module to perform each algorithm described below. Thanks to the module synchronisation, the control unit (the first control unit UC1, for example) determines all the modulants to apply in the PWM dedicated to the first converter and the PWM dedicated to the second converter in order to configure the synchronisation adapted to one of the algorithms described below. To do this, the first control unit UC1 will have previously received, from the second control unit UC2, the modulant m.sub.conv2 defining the pulses to be applied to each phase of the second converter CONV2.
[0139] Preferably, in order to achieve synchronisation, the control method of the invention consists in determining the possible number of synchronisations between the switching arms of the first converter CONV1 and the switching arms of the second converter CONV2. Total synchronisation of all the voltage edges is linked to certain prerequisites: [0140] The switching frequency of the PWM of the first converter CONV1 and the a switching frequency of the PWM of the second converter CONV2 must be identical. [0141] The switching frequency of the PWM first CONV1 converter and the switching frequency of the PWM of the second converter CONV2 must be synchronous in order to be able to place the voltage edges in relation to one another. [0142] The first converter CONV1 and the second converter CONV2 must have the same number of edges to synchronise over a relative period from one converter to another.
[0143] Furthermore, as discussed above, the following general prerequisites apply for each CONV1, CONV2:
[0144] With: [0145] m.sub.ref which corresponds to the reference modulant (m.sub.ref.sub._.sub.1 or m.sub.ref.sub._.sub.2) mentioned above and derived from the control law of the motor. [0146] m which corresponds to the modulant (m.sub.CONV1, or m.sub.conv2) mentioned above, i.e. the reference modulant to which was added the zero-sequence component and which defines the duty cycles of the pulses to be applied. [0147] α, β which define a duty cycle in relation to the switching period (T). [0148] h.sub.NO which corresponds to the zero-sequence component (h.sub.NO.sub._.sub.1 or h.sub.NO.sub._.sub.2), used for the linearity extension.
[0149] Thus, according to the operating conditions, total synchronisation of all the voltage edges will only be possible if the following expressions are checked:
[0150] With: [0151] β.sub.U, β.sub.V, β.sub.W the duty cycles of the 1-0-1 type pulses on the output phases X, Y, Z of the second converter. [0152] α.sub.X, α.sub.Y, α.sub.Z the duty cycles of the 0-1-0 type pulses on the output phases X, Y, Z of the second converter. [0153] h.sub.NO.sub._.sub.1 the zero-sequence component used in the control of the first converter and h.sub.NO.sub._.sub.2 the zero-sequence component used in the control of the second converter.
[0154] If the various conditions defined above are met, total synchronisation of the voltage edges is implemented by the module executed for the control unit. In this case, is the control method of the invention applies the algorithm described below in connection with
[0158] To obtain total synchronisation, in association with
m.sub.1.sub._.sub.X=T.sub.1/T [0160] b. Deduction of modulant m.sub.2.sub._.sub.X using the duty cycle α.sub.X of the modulant of the X-phase of the second converter, i.e.:
m.sub.2.sub._.sub.X=m.sub.1.sub._.sub.X−2α.sub.K=T.sub.6/T [0161] c. Synchronisation of the voltage falling edge of the X-phase with the voltage rising edge of the V-phase (arbitrary choice). The following is obtained:
m.sub.4.sub._.sub.V=m.sub.2.sub._.sub.X=T.sub.6/T [0162] d. Deduction of modulant m.sub.3.sub._.sub.V using the duty cycle α.sub.V of the modulant of the V-phase by the following equation:
m.sub.3.sub._.sub.V=m.sub.4.sub._.sub.V+2(1−α.sub.V)=T.sub.2/T
e. Synchronisation of the voltage falling edge of the V-phase with the voltage rising edge of the Y-phase (arbitrary choice). The following is obtained:
m.sub.1.sub._.sub.Y=m.sub.3.sub._.sub.V=T.sub.2/T [0163] f. Deduction of modulant m.sub.2.sub._.sub.Y using the duty cycle α.sub.Y of the modulant of the phase Y:
m.sub.2.sub._.sub.Y=m.sub.1.sub._.sub.Y−2α.sub.Y=T.sub.5/T [0164] g. Synchronisation of the voltage falling edge of the Y-phase with the rising edge of the W-phase (arbitrary choice), where:
m.sub.4.sub._.sub.W=m.sub.2.sub._.sub.Y=T.sub.5/T [0165] h. Deduction of modulant m.sub.3.sub._.sub.W using the duty cycle α.sub.W of the modulant of the W-phase:
m.sub.3.sub._.sub.W=m.sub.4.sub._.sub.W+2(1−α.sub.W)=T.sub.3/T
i. Synchronisation of the voltage falling edge of the W-phase with the voltage rising edge of the Z-phase (arbitrary choice) where:
m.sub.1.sub._.sub.Z=m.sub.3.sub._.sub.W=T.sub.3/T [0166] j. Deduction of modulant m.sub.2.sub._.sub.Z using the duty cycle α.sub.z of the modulant of the Z-phase:
m.sub.2.sub._.sub.Z=m.sub.1.sub._.sub.Z−2α.sub.Z=T.sub.4/T [0167] k. Synchronisation of the voltage falling edge of the Z-phase with the voltage rising edge of the U-phase (arbitrary choice), where:
m.sub.4.sub._.sub.U=m.sub.2.sub._.sub.Z=T.sub.4/T [0168] l. Finally, provided that the equality of the zero-sequence components is respected, the falling edge FD of the U-phase and the rising edge FM of the X-phase will synchronise naturally.
[0169] In
[0170] However, there are two situations where total synchronisation will not be possible, i.e.: [0171] The use of zero-sequence components that are not opposite signs. In this case, equality α.sub.X−β.sub.Y+α.sub.Y−β.sub.W+α.sub.Z−β.sub.U=0 cannot be respected. [0172] The presence of overmodulation in the control of one or more switching arms. In this situation, one or more pulses of one or both converters do not vary over one or more switching periods. A blocked arm refers to two inexistent voltage edges at each switching period and thus limits the possibilities of synchronisation in one of the two situations described above; synchronisation cannot be total.
[0173] In the first situation, where the equation h.sub.NO.sub._.sub.1=−h.sub.NO.sub._.sub.2 between the two zero-sequence components is not respected, steps a) to k) defined above may be implemented but the last two voltage edges do not synchronise naturally. In this situation, it will be possible to synchronise ten voltage edges out of twelve.
[0174] In a situation of overmodulation on one or both converters, the expression α.sub.X−β.sub.Y+α.sub.Y−β.sub.W+α.sub.Z−β.sub.U=0 cannot be respected either as the duty cycle of the switching arm blocked by the overmodulation does not represent the reference modulant but a carrier-modulant comparison limit. In this situation, synchronisation possibilities will be reduced but will also ensure that the parasitic capacitances will not be excited, at least partially. The table below summarises the theoretical number of maximum synchronisations depending on whether the first converter and/or the second converter is in overmodulation on one or more of its switching arms:
TABLE-US-00001 Theoretical number of maximum Converter 1 Converter 2 synchronisations Overmodulation No overmodulation 4 if 1 arm blocked 2 if 2 arms blocked Overmodulation Overmodulation 3 if 2 arms blocked 2 if 3 arms blocked 1 if 4 arms blocked
[0175] In case of overmodulation, the algorithm implemented is as follows: [0176] Detect which modulants are in over-modulation (for example, by comparing the absolute value of the reference modulant m.sub.ref at 1). [0177] Identify which operating situation the converters are in in order to determine the number of blocked arms. Depending on the number of blocked arms, the synchronisation will be different: [0178] One single arm blocked:
[0179] If only one arm is blocked on one of the two converters, the control method consists in arbitrarily placing the initial voltage edge on one of the phases of an unblocked arm (V-phase in
[0181] If two arms are blocked, the control method consists in arbitrarily placing the initial voltage edge on one of the phases of an unblocked arm (W-phase in
[0183] If two arms are blocked, the control method consists in arbitrarily placing the initial voltage edge on one of the phases of an unblocked arm (Y-phase in
[0185] The pulses are synchronised on all the unblocked phases. The initial voltage edge is arbitrarily chosen on an unblocked phase (W-phase in
[0187] The initial voltage edge is arbitrarily chosen on an unblocked phase (Z-phase in
[0188] The control method described above, which aims to synchronise the voltage edges of the two converters, can be implemented in a speed control application for controlling the two electric motors in parallel, as shown in
[0189] The synchronisation principle described above is based on the voltages generated by the DCAC type voltage converters. These tensions, once normalised in relation to the voltage of the DC power supply bus, change according to the frequency applied at the output (application a U/f type control law). Thus, for example, with a frequency ranging from 0 to 100 Hz, the amplitude of the standardised reference voltages (the modulants) can be: [0190] Within the limits set by the carrier (−1 and 1, standardised): a linear comparison can be considered as the entire modulant is compared to the carrier. This linearity is obtained: [0191] Without using the zero-sequence component up to a modulant amplitude r of 1: L1 in
L2 in
[0194] These different limits can be represented in a vector diagram as shown in
[0195] Based on this diagram, the number of possible synchronisations can be summarised in the table below:
TABLE-US-00002 CONV2 Zones Z1 Z2 Z3 CONV1 Z1 12/12 8/10 (1 arm blocked) 4/8 (2 arms blocked) Z2 12/12 if there is 10/12 if 12/12 if 10/12 if 8/10 (1 arm blocked) equality unequal equality of the unequal 4/8 (2 arms blocked) between the zero-sequence zero-sequence components components Z3 8/10 (one arm blocked) 8/10 (one arm blocked) 6/8 (1 arm blocked) 4/8 (two arms blocked) 4/8 (two arms blocked) 4/6 (3 arms blocked) 2/4 (4 arms blocked)
[0196] According to the invention, if the control installation has more than two converters, the synchronisation described above will be implemented in pairs.
[0197] The present invention thus offers numerous advantages, including: [0198] It deals with electromagnetic disturbances to their origin, thereby reducing the filtering requirements of the installation. [0199] It takes into account the operation of the converters, notably overmodulation phenomena, by adapting the synchronisation to the number of blocked arms. [0200] It offers the best synchronisation possible according to the operating conditions of the converters.