SOLAR CHEMICALLY RECUPERATED GAS TURBINE SYSTEM
20170298818 · 2017-10-19
Inventors
- Gang Xiao (Hangzhou, CN)
- Tianfeng Yang (Hangzhou, CN)
- Mingjiang Ni (Hangzhou, CN)
- Zhongyang Luo (Hangzhou, CN)
- Xiang GAO (Hangzhou, CN)
- Kefa Cen (Hangzhou, CN)
- Mengxiang Fang (Hangzhou, CN)
- Jinsong Zhou (Hangzhou, CN)
- Zhenglun Shi (Hangzhou, CN)
- Leming Cheng (Hangzhou, CN)
- Qinhui Wang (Hangzhou, CN)
- Shurong WANG (Hangzhou, CN)
- Chunjiang Yu (Hangzhou, CN)
- Tao Wang (Hangzhou, CN)
- CHENGHANG ZHENG (HANGZHOU, CN)
Cpc classification
Y02P20/133
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/5826
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03G6/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F23L15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23K2400/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A solar chemically recuperated gas turbine system includes an exhaust-gas reformer, a solar reformer and a gas turbine unit with a combustion chamber. The reaction outlet of the exhaust-gas reformer is connected to the inlet of the solar reformer, the flue gas side inlet of the exhaust-gas reformer is connected to the exhaust-gas outlet of the gas turbine. The solar reformer outlet is connected to the combustion chamber inlet. Combustion gas drives the gas turbine after fuel burns in the combustion chamber, and the exhaust gas enters the exhaust-gas reformer. Fuel and steam are mixed and enter the reaction side of the exhaust-gas reformer through a fuel inlet. A reforming reaction between the fuel and steam under heating of the exhaust gas generates syngas. A further reforming reaction occurs by absorbing concentrated solar energy after the syngas enters the solar reformer, and the reactant is provided to combustion chamber.
Claims
1. A solar chemically recuperated gas turbine system comprising: an exhaust-gas reformer, a solar reformer, and a gas turbine unit with a combustion chamber and a gas turbine, wherein, a reaction side outlet of the exhaust-gas reformer is connected to an inlet of the solar reformer, a flue gas side inlet of the exhaust-gas reformer is connected to an exhaust-gas side of the gas turbine, and the exhaust-gas reformer is provided with a fuel inlet; an outlet of the solar reformer is connected to an inlet of the combustion chamber, wherein combustion gas drives the gas turbine to work after fuel burns in the combustion chamber, and exhaust gas enters the exhaust-gas reformer; and the system is arranged such that the fuel and steam are mixed and enter the reaction side of the exhaust-gas reformer through the fuel inlet, a reforming reaction between the fuel and the steam takes place under heating of the exhaust gas and generates syngas, and a further reforming reaction takes place by absorbing concentrated solar energy after the syngas enters the solar reformer, and reactant is provided for the combustion chamber.
2. The solar chemically recuperated gas turbine system according to claim 1, further comprising a mixer, a heat recovery steam generator and a fuel compressor, wherein, the mixer is connected to a steam outlet of a water side of the heat recovery steam generator, the fuel inlet of the exhaust-gas reformer and an outlet of the fuel compressor, respectively; a flue gas side of the heat recovery steam generator is connected to a fuel side of the exhaust-gas reformer, and the heat recovery steam generator is provided with a feed water inlet; and feed water enters the heat recovery steam generator through the feed water inlet, evaporates into steam by heat of the exhaust gas, and enters the mixer; then the fuel and the steam are mixed in the mixer, and enter the exhaust-gas reformer through the fuel inlet.
3. The solar chemically recuperated gas turbine system according to claim 2, further comprising an exhaust gas condenser, wherein, an exhaust gas outlet is provided at the flue gas side of the heat recovery steam generator, and the exhaust gas outlet is connected to the exhaust gas condenser; the exhaust gas emitted from the exhaust gas outlet enters the exhaust gas condenser, the steam in the exhaust gas condenses of the exhaust gas condenser, and condensed water is recycled.
4. The solar chemically recuperated gas turbine system according to claim 1, wherein, at least one of the reaction side of the exhaust-gas reformer or the solar reformer is filled with nickel-based catalysts.
5. The solar chemically recuperated gas turbine system according to claim 1, further comprising a solar air receiver, wherein, the solar air receiver is connected to the combustion chamber; and air enters the solar air receiver, enters the combustion chamber after being heated by concentrated sunlight, and then burns with the fuel.
6. The solar chemically recuperated gas turbine system according to claim 5, further comprising a compressor module, wherein, the outlet of the compressor module is connected to the solar air receiver; the air enters the compressor module and enters the solar air receiver after being compressed.
7. The solar chemically recuperated gas turbine system according to claim 6, wherein, the compressor module includes a low-pressure compressor, a high-pressure compressor, and an intercooler between the low-pressure compressor and the high-pressure compressor; the intercooler is configured to cool the compressed air from the low-pressure compressor.
8. The solar chemically recuperated gas turbine system according to claim 5, wherein, the solar air receiver is selected from one or both of a tubular heat collector and a volumetric heat collector.
9. The solar chemically recuperated gas turbine system according to claim 5, wherein, the concentrated sunlight of the solar air receiver is provided by one or more of a tower concentrator system, a dish concentrator system, a trough concentrator system, and a linear Fresnel concentrator system.
10. The solar chemically recuperated gas turbine system according to claim 1, wherein, concentrated sunlight of the solar reformer is provided by one or more of a tower concentrator system, a dish concentrator system, a trough concentrator system, and a linear Fresnel concentrator system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
[0042] The first embodiment proposes a solar chemically recuperated gas turbine system, as shown in
[0043] The reaction side outlet of the exhaust-gas reformer 7 is connected to the inlet of solar reformer 11, the flue gas side inlet of the exhaust-gas reformer 7 is connected to the exhaust gas side of the gas turbine 4, and the exhaust-gas reformer 7 is provided with a fuel inlet.
[0044] The outlet of the solar reformer 11 is connected to the inlet of the combustion chamber 3, the combustion gas drives the gas turbine 4 to work after fuel burns in the combustion chamber 3, and the exhaust gas enters the exhaust-gas reformer 7.
[0045] The fuel and steam after mixing enter the reaction side of the exhaust-gas reformer 7 through the fuel inlet, a reforming reaction between the fuel and the steam takes place under the heating of the exhaust gas and generates syngas, and a further reforming reaction takes place by absorbing the concentrated solar energy after the syngas enters the solar reformer 11, and the reactant is provided for the combustion chamber 3.
[0046] The exhaust gas reformer 7, in which the exhaust gas heats the mixture of steam and fuel, is divided into the flue gas side and the reaction side. The exhaust gas flows through the flue gas side and provides the heat required for the reaction. The reforming reaction takes place and the syngas is produced in the reaction side. Taking CH.sub.4 and steam for example, the reforming reaction equations are showed as follows:
CH.sub.4+H.sub.2O═CO+3H.sub.2;
CO+H.sub.2O═CO.sub.2+H.sub.2.
[0047] After the reforming reaction, the syngas is a mixture of CH.sub.4, steam, CO, CO.sub.2, and H.sub.2. The outlet temperature of the syngas can reach 500° C. or more. Since the overall reaction is endothermic, exhaust heat of the exhaust gas can be recycled and the heat loss is reduced, so as to improve the system efficiency. Obviously, the reforming reaction in the exhaust gas reformer 7 is not limited to the above reaction and can be other forms of reaction.
[0048] The concentrated sunlight in the solar reformer 11 further heats the syngas from the reaction side of the exhaust gas reformer 7, which accelerates the further reforming reaction between CH.sub.4 and steam. The outlet temperature of the syngas can reach 800° C. or more. The reaction mechanism is consistent with that of the exhaust gas reformer 7, in which solar energy is absorbed to the power cycle, so that the proportion of solar energy utilization is greatly improved and the fuel consumption is reduced.
[0049] In this embodiment, the concentrated sunlight of the solar reformer 11 is provided by one or more tower concentrator systems including a dish concentrator system, a trough concentrator system, and a linear Fresnel concentrator system. Those of ordinary skill in the art can choose the type of the solar reformer 11 according to the actual requirement, and the type of the solar reformer is not limited by the technical scheme of the present invention.
[0050] In this embodiment, the fuel is selected from one or more gas, liquid or solid fuels. The gas fuel includes the natural gas and shale gas; the liquid fuel includes diesel and bio-oil; the solid fuel includes coal and bio-charcoal. Specific fuel can be chosen according to the combustion chamber 3, and therefore, is not limited to the above types.
[0051] Compared with the prior technology, the present invention adds an exhaust reformer and a solar reformer in the solar chemically recuperated gas turbine system. The waste heat is recovered from the exhaust to heat the exhaust reformer, which reduce the exhaust loss and increase the system efficiency. The present system is simpler and more compacted than that combined with a complicated Rankine cycle, and it is also convenient for installation and maintenance. In the present invention, the solar reformer heats the syngas for further reforming reaction, which increases the share of the solar energy, reduces the fuel consumption and emission, and finally improved the economic benefit of solar power plant. In addition, since the syngas finally entering the combustion chamber contains a large amount of hydrogen and steam, the flame temperature in the combustion chamber can be decreased, and the nitrogen oxide emissions are greatly reduced.
Second Embodiment
[0052] The second embodiment proposes a solar chemically recuperated gas turbine system, which improves the first embodiment. The main improvement is that the reaction side of the exhaust-gas reformer 7 and/or the solar reformer 11 is filled with nickel-based catalysts in the second embodiment.
[0053] The nickel-based catalysts can increase reaction rates and accelerate the reforming reaction in the exhaust gas reformer 7 and the solar reformer 11.
Third Embodiment
[0054] The third embodiment proposes a solar chemically recuperated gas turbine system, which improves the first or second embodiment. The main improvement is that, as shown in
[0055] The mixer 8 is connected to the steam outlet of the water side of the heat recovery steam generator 9, the fuel inlet of the exhaust-gas reformer 7 and the outlet of the fuel compressor 6, respectively.
[0056] The flue gas side of the heat recovery steam generator 9 is connected to the fuel side of the exhaust-gas reformer 7, and the heat recovery steam generator 9 is provided with a feed water inlet.
[0057] The feed water entering the heat recovery steam generator 9 through the feed water inlet, is evaporated into steam by the heat of the exhaust gas, and enters the mixer 8, then the fuel and the steam are mixed in the mixer 8, and enter the exhaust-gas reformer 7 through the fuel inlet.
[0058] Using the exhaust gas to heat the steam in the heat recovery steam generator 9 saves the energy consumption generated by using other systems, and thus further improves the overall efficiency and reduces energy consumption and pollution emission. According to calculation, the temperature of exhaust gas from the heat recovery steam generator 9 can be reduced to 130° C. . The overall efficiency reaches 47%, which improves 11% compared with that of a simple gas turbine cycle. The ratio between solar energy input and fuel heat input is 4:1. Therefore, the fuel is saved greatly.
[0059] It is noted that the feed water is injected into the feed water outlet through a feed water pump 10, which ensures the pressure of the injected water.
Fourth Embodiment
[0060] The fourth embodiment proposes a solar chemically recuperated gas turbine system, which further improves the third embodiment. The main improvement is that, as shown in
[0061] An exhaust gas outlet is provided at the flue gas side of the heat recovery steam generator 9, and the exhaust gas outlet is connected to the exhaust gas condenser 12; the exhaust gas emitted from the exhaust gas outlet enters the exhaust gas condenser 12, the steam in the exhaust gas condenses in the exhaust gas condenser 12, and the condensed water is recycled.
[0062] The water consumption and the production cost of the system are largely reduced by recycling the condensate water through the exhaust gas condenser 12.
Fifth Embodiment
[0063] The fifth embodiment proposes a solar chemically recuperated gas turbine system, which further improves one of the first to fourth embodiments. The main improvement is that, as shown in
[0064] The air enters the solar air receiver 2, enters the combustion chamber 3 after being heated by the concentrated sunlight, and then burns with the fuel.
[0065] Using the solar air receiver 2 to heat the air entering the combustion chamber 3 not only improves the reaction efficiency in the combustion chamber 3 to make the reaction more complete, but also decreases the fuel consumption and cost by preheating the air.
[0066] It is noted that the solar air receiver is selected from one or both of a tubular collector and a volumetric collector in this embodiment. Those of ordinary skill in the art can choose the type of air receivers according to the actual requirement, and therefore, the air receivers are not limited to the above types.
[0067] Besides, in this embodiment, the concentrated sunlight of the solar air receiver 2 is provided by one or more tower concentrator system including a dish concentrator system, a trough concentrator system, and a linear Fresnel concentrator system. Similarly, those of ordinary skill in the art can choose the type of the concentrator system according to the actual requirement.
Sixth Embodiment
[0068] The sixth embodiment proposes a solar chemically recuperated gas turbine system, which further improves the fifth embodiment. The main improvement is that, as shown in
[0069] The air enters the compressor module 1 and then enters the solar air receiver 2 after being compressed.
[0070] The compressed air enters the solar air receiver 2, which increases the volumetric heat capacity and promotes the performance of the solar air receiver 2.
[0071] It is noted that, as shown in
Seventh Embodiment
[0072] The seventh embodiment proposes a solar chemically recuperated gas turbine system, which further improves the sixth embodiment. The main improvement is that the compressor module 1 in the seventh embodiment includes a low-pressure compressor, a high-pressure compressor, and an intercooler between the low-pressure compressor and the high-pressure compressor.
[0073] The intercooler is used for cooling the compressed air from the low-pressure compressor.
[0074] Setting the intercooler greatly decreases the temperature of air entering the high-pressure compressor, which reduces the power consumption of the high-pressure compressor and improves the system efficiency.
Eighth Embodiment
[0075] The eighth embodiment proposes a solar chemically recuperated gas turbine system, which further improves one of the above embodiments. The main improvement is that, as shown in
[0076] The generator 5 is connected to the gas turbine 4 through a rotation shaft, and is driven directly by the gas turbine 4.
[0077] An exemplary embodiment of the present invention thus proposes a solar chemically recuperated gas turbine system, which can improve the energy utilization efficiency.
[0078] Those of ordinary skill in the art can understand that many technical details are proposed to provide readers with a better understanding of the present invention. However, even if there are no technical details and variations and modifications based on the above embodiments, the technical schemes required by the claims of the present application can be substantially realized. Therefore, in practice, various modifications can be made in form and detail to the above embodiments without departing from the spirit and scope of the present invention.
Reference Numerals
[0079] 1 compressor assembly [0080] 2 solar air receiver [0081] 3 combustion chamber [0082] 4 gas turbine [0083] 5 generator [0084] 6 fuel compressor [0085] 7 exhaust-gas reformer [0086] 8 mixer [0087] 9 heat recovery steam generator [0088] 10 feed water pump [0089] 11 solar reformer [0090] 12 exhaust gas condenser