WORKPIECE POSITIONING DEVICE FOR A PROCESSING CENTER, PROCESSING CENTER, AND METHOD
20170297157 · 2017-10-19
Assignee
Inventors
Cpc classification
Y10T409/30532
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T409/304536
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23C1/02
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/305824
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/5124
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B23Q7/16
PERFORMING OPERATIONS; TRANSPORTING
B23C1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A workpiece positioning device for a processing center, and a processing center and a method for positioning a workpiece mounted on a workpiece palette in a processing center is disclosed. The workpiece positioning device comprises a deposit place comprising a horizontal deposit surface for a workpiece palette with a workpiece mounted thereon and a pivot bearing that receives the workpiece palette on a first edge of said workpiece palette in a rotatable manner. Furthermore, the workpiece positioning device comprises a pivoting device for transferring the workpiece palette from a horizontal position into a vertical position, and vice versa. The pivoting device comprises a horizontal and a vertical linear axle and a gripping device and is disposed to grip a workpiece palette on another, second edge and to pivot, by simultaneously moving the horizontal and the vertical linear axles, the workpiece palette around the pivot bearing on a circular path.
Claims
1. A workpiece positioning device for a processing center (1), in particular a horizontal processing center, wherein workpieces (12) mounted on a workpiece palette are processed in the processing center (1), with a deposit place (17) that comprises a horizontal deposit surface (18) for a workpiece palette (19), and a pivot bearing (44) that is disposed to take up the workpiece palette (19) on a first edge (41) thereof in a rotatable manner, and with a pivoting device (53) for transferring a workpiece palette (19) from a horizontal position into a vertical position and vice versa, wherein the pivoting device (53) is disposed to grip a workpiece palette (19) on another, second edge (42) and, by simultaneously moving a horizontal and a vertical linear axle (23, 24), to pivot the second edge (42) of the workpiece palette (19) on a circular path (52) around the pivot bearing (44).
2. The workpiece positioning device according to claim 1, wherein the pivoting device (53) is disposed to pivot the workpiece palette (19) on a quarter circle by 90° around the pivot bearing (44) in each direction of rotation.
3. The workpiece positioning device according to claim 1, wherein the horizontal linear axle (23) comprises a motor-driven horizontal slide (26; 57), said slide being disposed for delivering the workpiece palette (19) to a processing station (2) of the processing center (1) and for removing it therefrom, respectively, and wherein the vertical linear axle (24) comprises a motor-driven vertical slide (27; 61), said slide being disposed for raising or lowering a workpiece palette (19) in vertical direction.
4. The workpiece positioning device according to claim 1, wherein the movement of the linear axles (23, 24) is controlled by a control, in particular a CNC control, of the processing center (1).
5. The workpiece positioning device according to claim 4, wherein the horizontal and the vertical linear axles (23, 24) are activated in such a manner that the path of movement of one of the linear axles (23, 24) follows a cosine function in the course of time, while the path of movement of the other linear axle (23, 24) follows a sine function in the course of time.
6. The workpiece positioning device according to claim 1, wherein the pivot bearing (44) comprises a claw (46; 62) that is arranged on the horizontal deposit surface (18) or on one side of the deposit place (17) and defines a circular or V-shaped pivot bearing surface (49; 66).
7. The workpiece positioning device according to claim 6, wherein the claw (46) has a first and a second claw finger (47, 48), said fingers projecting from the horizontal deposit surface (18) and defining between each other the pivot bearing surface (49), wherein the second claw finger (48) located closer to the edge (51) of the deposit place (17) projects farther from the horizontal deposit surface (18) than the first claw finger (47) located more remote from the edge (51) of the deposit place (17).
8. The workpiece positioning device according to claim 1, said device further comprising at least one bearing element (43) provided on a workpiece palette (19), said bearing element being configured to be rotatably accommodated with minimal play in one of the pivot bearings (44).
9. The workpiece positioning device according to claim 8, wherein the at least one bearing element (43) is a partially cylindrical region (45) that is provided on a side (38) of a workpiece palette (19) adjoining the first edge (41), or is a cylindrical bearing pin (67) projecting from a lateral surface (36, 37) of a workpiece palette (19), wherein the outside diameter of the partially cylindrical region (45) or of the bearing pin (67) matches the inside dimensions of a pivot bearing surface (49, 66) of the pivot bearing (44).
10. The workpiece positioning device according to claim 8, wherein two or more bearing elements (4) are provided at a distance from each other on the first edge (41) of the workpiece palette (19), and a corresponding number of pivot bearings (44) at a distance from each other are provided on an edge (51) of the deposit place (17) associated with the first edge (41) of the workpiece palette (19).
11. The workpiece positioning device according to claim 1, wherein the workpiece palette (19) bears at least one gripping element (34) and the pivoting device (53) comprises a gripping device (31) that is disposed to grip one of the at least one gripping element (34) in a manner allowing a relative rotation.
12. The workpiece positioning device according to claim 11, wherein the at least one gripping element (34) is a gripping bolt provided on the workpiece palette (19), said gripping bolt projecting in the vicinity of the second edge (42) of the workpiece palette (19) on a lateral surface (36, 37) of the workpiece palette (19) and having a substantially cylindrical outside surface for gripping by the gripping device (31).
13. The workpiece positioning device according to claim 11, wherein the gripping device (31) comprises a gripping arm (32) that is arranged on a slide (26, 27; 57, 61) of one of the horizontal and vertical linear axles (23, 24) and has a gripping surface (33), rounded at least in a portion thereof, for rotatably receiving the gripping element (34) of the workpiece palette (19) with minimal play.
14. The workpiece positioning device according to claim 13, wherein the gripping device (31) further comprises a stop block (35) that is provided and arranged on the slide (26, 27; 57, 61) so as to come into abutment with the workpiece palette (13) when said workpiece palette is pivoted into a vertical position.
15. A processing center for processing workpieces that are mounted on a workpiece palette (19), comprising a processing station (2) that comprises a processing spindle (11) that is supported and guided so as to be movable on a machine bed (6); a setup station (13) for mounting workpieces (12) on a workpiece palette (19) and/or a buffer station (14) for the temporary intermediate storage of a workpiece palette (19) with the workpiece (12) mounted thereon, and a workpiece positioning device (28) according to claim 1 that is disposed to transfer a workpiece palette (19) with the workpiece (12) from a horizontal position into a vertical position and vice versa, during a transport between one of the setup station (13), the buffer station (14) and the processing station (2) and another one of the stations (13, 14, 2).
16. The processing center according to claim 15, said processing center being a horizontal processing center, wherein the processing spindle (11) is held in a substantially horizontal position on a machine frame (9), and wherein workpieces (12) are loaded on the workpiece palette (19) in horizontal position and processed in vertical position.
17. The processing center according to claim 15, said processing center comprising a setup station (13) with a deposit place (17), as well as a buffer station (14) with a deposit place (17), wherein the workpiece positioning device (28) is disposed to deposit workpiece palettes (19) in horizontal position on the deposit places (17) of the setup station (13) and the buffer station (14) and to transport said workpiece palettes in vertical position between the setup station (13), the buffer station (14) and the processing station (2).
18. A method for positioning a workpiece (12) mounted on a workpiece palette (19) in a processing center (1), said method comprising the steps of providing a horizontal and a vertical linear axle (23, 24) for transporting a workpiece palette (19) in vertical and horizontal directions in a first step (S1), depositing the workpiece palette (19) in horizontal position on a deposit place (17) so that a first edge (41) of the workpiece palette (19) is rotatably received in a pivot bearing (44) in a second step (S2), gripping the workpiece palette (19) on another, second edge (42) in the manner of a relative rotation in a third step (S3), and simultaneously moving of the horizontal and the vertical linear axles (23, 24) in order to pivot in a fourth step (S4) the workpiece palette (19) on a circular path (52) around the pivot bearing (44) so as to transfer said workpiece palette from a horizontal position into a vertical position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Additional advantageous details of embodiments of the invention can be inferred from the dependent claims, the drawings, as well as the related description. Hereinafter, the invention is described in greater detail with reference to drawings that show exemplary embodiments of the invention that are by no means intended as being restrictive, wherein the same reference signs are used to identify the same elements in all Figures. The drawings show in:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION OF THE INVENTION
[0037]
[0038] As can be seen from
[0039] As can be seen from
[0040] The handling system 4 is provided for delivering the workpiece 12, for loading the workpiece 12 into the work space 3 and for removing said workpiece from the work space 3. In the exemplary embodiment of the processing center 1 depicted in
[0041] The setup station 13 comprises a deposit place 17 that may be a deposit table or a specifically equipped deposit area of the foundation. The deposit place 17 comprises a planar and substantially horizontally oriented deposit surface 18 on which a workpiece palette 19 may be positioned, said workpiece palette receiving the workpiece 12 for processing. The use of a workpiece palette 19 as the carrier for the workpiece 12 for transporting and processing in the processing center 1 is of advantage in particular with large parts with large dimensions and high weight.
[0042] In this case, the workpiece palette 19 is a body having substantially the shape of a parallelepiped, however, is not restricted to a specific shape—in principle. Here, the workpiece palette 19 has a not specifically identified flat underside that can be placed in a planar manner on the deposit surface 18. On the upper side of the workpiece palette 19, the workpiece 12 is positioned in the setup station 13 and appropriately prepared and fixed for processing. In
[0043] Next to the setup station 13, there is further—but not necessarily—provided the buffer station 14 that is disposed for an intermediate storage of the workpiece 12 set up in the setup station 13 and mounted on the workpiece palette 19, before said workpiece is loaded in the work space and processed therein, as well as thereafter. The buffer station 14 or several such buffer stations 14 make it possible to feed workpieces 12 to the work space 3, to process them in said work space and to remove them therefrom, while other workpieces are set up at the same time in the setup station 13, which can contribute to a reduction of the total processing times. In the same manner as the setup station 13, the buffer station 14 may be configured with a deposit place in the form of a here not specifically shown deposit table or a deposit area specifically set up on the foundation.
[0044] The linear axle system 16 is provided for loading the workpiece 12 mounted on the workpiece palette 19 in the work space 3 and for removing same therefrom. This linear axle system 16 comprises a first and a second linear axle arrangement 21, 22 that are arranged parallel to each other on both sides of the setup station 13 and the buffer station 14—viewed in longitudinal direction of the processing center 1. The first linear axle arrangement 21 and the second linear axle arrangement 22 are substantially configured so as to be identical, and each comprises at least one horizontal linear axle 23 and at least one vertical linear axle 24. Each linear axle 23, 24 represents a module that comprises a slide driven by a not specifically illustrated motor or any other driven element that can be moved along the respective horizontal or vertical axle. For example,
[0045] The two linear axle arrangements 21, 22 are disposed to grip a workpiece palette 19 from both sides and transport it in vertical, as well as in horizontal, direction. As will be described hereinafter in greater detail, the linear axle arrangements 21, 22 further allow a pivoting of the workpiece palette 19 in order to transfer it from a horizontal position on the deposit place 17 to the setup station 13 or the buffer station 14 into a vertical position for processing in the work space 3, and vice versa.
[0046] As shown by
[0047]
[0048] The vertical slide 27 carries a gripping device 31 that is arranged to grip a workpiece palette 19 in order to move it. It should be noted that—in principle—a reverse arrangement would also be possible, in which case one or more vertical linear axles 24 bear a horizontal linear axle 23 having a slide that can be moved in horizontal direction, and a gripping device like the gripping device 31 for gripping a workpiece palette 19.
[0049] As can be seen from
[0050] The gripping element 34 is a substantially cylindrical gripping bolt that is provided on the palette—preferably integrally cast to it in one piece, or formed in another manner or mounted thereto. As can be seen from
[0051] Furthermore, referring to
[0052] As is further obvious from
[0053] On the first edge 41—here, in particular—directly adjacent to the first longitudinal side 38 of the workpiece palette 19—the bearing elements 43 of the workpiece palette 19 are provided, said bearing elements being disposed to be accommodated, with minimal play, in an associate pivot bearing 44 in the deposit place 17 (cf.
[0054] Referring to
[0055] As is further obvious from
[0056] In order to explain the function of the workpiece positioning device 28, reference is now made to
[0057] In this case, the movement and the function of the workpiece positioning device 28 are controlled by a here not specifically illustrated control logic that may be part of the overall control of the processing center 1, in particular a CNC control of the processing center 1.
[0058] In order to remove the workpiece palette 19 from the work space 3 the linear axles 23, 24 are moved in such a manner that the gripping surface 33 of each gripping arm 32 reaches under the associate gripping bolt 34 on the workpiece palette 19. Optionally, the gripping device 31 may remain in engagement with the gripping bolt 34 while the workpiece 12 is being processed. When the gripping device 31 is in engagement with the gripping bolt 34, the rear side of the workpiece palette 19 abuts against the stop block 35 that holds the workpiece palette 19 in vertical position and prevents a swaying of said workpiece palette. While the workpiece 12 is being processed, the stop 35 can additionally support the workpiece 12 and hold it still.
[0059] Subsequently, the control activates the linear axle arrangements 21, 22 in a suitable manner in order to move the workpiece palette 19 with the workpiece 12 away from the processing unit 7 to the deposit place 17. To do so, only the horizontal linear axle 23 may be moved in order to initially move the workpiece palette 19 away from the work space 3 in horizontal direction, as is shown by
[0060] As soon as the bearing elements 43 of the workpiece palette 19 are located above the pivot bearings 44 the palette can be lowered by means of the linear axle 24 so that the bearing elements 43 are positioned in the pivot bearings 44 and are rotatably positioned and supported therein. This state is illustrated by
[0061] Subsequently, as indicated by
[0062] The combination of such a movement of the horizontal and the vertical linear axles 23, 24 results in the increasing pivoting of the workpiece palette 19 from the vertical position in
[0063] Advantageously, in this case only the horizontal linear axle 23 and the vertical linear axle 24 of the first and the second linear axle arrangement 21, 22 are used as a pivoting device 53 for pivoting the workpiece palette 19. Complex and structurally large pivoting devices or expensive pneumatic or hydraulic piston-cylinder units that are conventionally used for pivoting the workpiece palette 19 are not required here. Rather, the linear axles 23, 24, otherwise also required for transporting the workpiece palette 19, are sufficient. The linear axles 23, 24 are also designed to be sufficiently robust and strong in order to be able to effortlessly bear loads due to the workpiece palette 19 and the tool 12. The linear axles 23, 24 can also be moved with extremely high precision in order to effect a precise pivoting movement of the workpiece palette 19.
[0064] If desired, the linear axles 23, 24 can be appropriately moved out of the state shown in
[0065] If, conversely, a workpiece palette 19 is to be moved starting from the deposit place 17 and the state shown in
[0066] Advantageously, the linear movements of the linear axles 23, 24 required for this can be performed rapidly and without great effort with the use of a CNC control of the processing center 1. The pivoting on the circular path 52 effected by the pivoting device 53 with the linear axles 23, 24 can be derived from a functionality already existing in the CNC control, said functionality being disposed to guide a tool on a circular arc while being processed. Advantageously, this functionality can be utilized by the pivoting device 53.
[0067]
[0068]
[0069] As is further obvious from
[0070] The embodiment according to
[0071] The pivot bearing surfaces 66 accommodate bearing elements 43 that, here, are configured as substantially cylindrical bearing pins 67 that are arranged in a projecting manner on the narrow sides 36, 37. The bearing pins 67 are positioned in the vicinity of the corners connecting the narrow sides 36 and 37 with the first longitudinal side 38.
[0072] Advantageously, considering this embodiment of the pivot bearing, the horizontal deposit surface 18 of the deposit place 17 may be completely planar and without obstacles, and it can be produced relatively easily. It is understood that, here, the pivot bearing according to
[0073]
[0074] Thereafter, by simultaneously moving the horizontal linear axle 23 and the vertical linear axle 24 of both linear axle arrangements 21 and 22, the workpiece palettes 19 with the workpiece 12 in
[0075] Thereafter, the linear axle system 16 is moved to the buffer station 14 in order to grip, with the gripping device 31, a further workpiece palette 19 located there and to pivot said workpiece palette out of the horizontal position shown in
[0076] Subsequently, the further workpiece palette 19 with the tool 12 can be lifted in order to bring the bearing pins 67 out of engagement with the claws 62 and transport the further workpiece palette 19 in the desired height position as shown by
[0077] Advantageously, when processing one workpiece palette 19, it is possible, at the same time, to set up another workpiece palette 19 on the setup station 13 and to temporarily store it on the buffer station in order to be available for the next processing operation. As a result of this, the processing times can be clearly reduced.
[0078]
[0079] In step S1 a horizontal and a vertical linear axle such as, for example, the linear axles 23 and 24 according to
[0080] In step S2 a workpiece palette 19 is deposited in horizontal position on a deposit place such as, for example, the deposit place 17 of a setup station 13 or a buffer station 14, as illustrated by
[0081] In step S3 the workpiece palette located in horizontal position on the deposit place 17 is gripped with a gripping device, for example, the gripping device 31 according to
[0082] In step S4 the horizontal and the vertical linear axles, e.g., 23, 24, are moved in a combined coordinated manner such that the second edge of the workpiece palette 19 is pivoted on a circular path 52 about the pivot bearing 44 in order to transfer the workpiece palette 19 from a horizontal position into a vertical position such as can be seen, for example, from
[0083] With the use of the method according to the invention it is possible to pivot—back and forth—a workpiece palette 19 with workpieces 12 mounted thereon, in a simple manner with simple already existing means, between a horizontal position and a vertical position, without requiring a specific workpiece rotating or pivoting device.
[0084] The method may comprise further steps of the method of moving the vertical and/or horizontal linear axles 23, 24 in a sequential or combined manner in order to further lift the workpiece palette 19 with the workpiece and to transport it in horizontal direction to another processing station 2 in order to position said workpiece palette in a vertical processing position.
[0085] Furthermore, the method may comprise the reverse steps of removing the workpiece palette 19 with the workpiece 12 out of the processing station 2 by moving the horizontal and the vertical linear axles 23, 24, by lowering the workpiece palette 19 in order to rotatably position a bearing element 43 provided on its first edge in a pivot bearing 44 on a deposit place 17 of the setup station 13 or the buffer station 14, for example, and by pivoting the workpiece palette 19 around the pivot bearing 44 by the combined movement of the horizontal and the vertical linear axles 23, 24 in such a manner that the second edge of the workpiece palette 19 is lowered following a circular arc 52 until the workpiece palette 19 lies flat on the deposit place 17 in horizontal position.
[0086] Numerous modifications are possible within the framework of the invention. As already mentioned, for example different forms of the gripping device 31 and the gripping element 34 are possible in order to be able to grip a workpiece palette 19 in the manner of a relative rotation. Likewise, the bearing elements 43 and the pivot bearing 44 may take different forms, as long as they allow a pivoting support of a workpiece palette 19 on one of its edges. As illustrated by the Figures, the linear axles 23, 24, can be driven with a gear, for example the chain gear 59 as shown by the Figures, or be operated without gearing and, be driven, for example by electric drives. The workpiece positioning device 28 according to the invention is suitable for different processing machines of different dimensions and for different applications, as well as for processing centers that may comprise one or more processing stations which are sequentially supplied with a workpiece 12. To this extent, the workpiece positioning device 28 can also be a part of a general transport device that transports workpiece palettes 19 into the processing center 1, within the processing center 1, and out of the processing center 1. Advantageously, the workpiece palettes 19—with or without workpieces 12—can also be temporarily stored in vertical position in appropriate storage locations and, from there, be transported into the vertical position, whereby the pivoting device 53 of the workpiece positioning device 28 makes it possible in a simple manner to move the workpiece palettes 19 from a vertical position into a horizontal position and vice versa.
[0087] Disclosed herein are a workpiece positioning device 28 for a processing center 1, a processing center 1 and a method for positioning a workpiece 12 mounted on a workpiece palette 19 in a processing center 1. The workpiece positioning device 28 comprises a deposit place 17 that comprises a horizontal deposit surface 18 for a workpiece palette 19 with a workpiece 12 mounted thereon and a pivot bearing that receives the workpiece palette 19 on a first edge 41 of said workpiece palette in a rotatable manner. Furthermore, the workpiece positioning device 28 comprises a pivoting device 53 for transferring the workpiece palette 19 from a horizontal position into a vertical position, and vice versa. The pivoting device 53 comprises a horizontal and a vertical linear axle 23, 24 and a gripping device 31 and is disposed to grip a workpiece palette 19 on another, second edge 42 and to pivot, by simultaneously moving the horizontal and the vertical linear axles 23, 24, the workpiece palette 19 around the pivot bearing 44 on a circular path 52. The pivoting motion is effected only by the motor-driven linear axles 23, 24 that are also provided for the transport of the workpiece palettes 19.