PUMP MOTOR WITH A FIXED BEARING

Abstract

A pump motor having a permanent magnet rotor, a containment shell, a wound stator, a motor housing, a pump head, a shaft, which is secured in the containment shell on the one hand and in the pump head on the other hand, and a fixed bearing, which is pressed or injected into the permanent magnet rotor and rotatably mounts it on the shaft. The pump motor provides a reliable and economically producible bearing of the permanent magnet rotor on the shaft in a generic pump motor, in which the bearing abutting uniformly against the shaft over the entire bearing length and during a complete rotation can be achieved, small angle errors can be compensated, and noises can be reduced.

Claims

1. A pump motor comprising: a permanent magnet rotor; a containment shell; a wound stator; a motor housing; a pump head; an elongated shaft having one end secured in the containment shell and the other end secured in the pump head; a fixed bearing, which is pressed into the permanent magnet rotor and rotatably mounts the permanent magnet rotor on the elongated shaft, the fixed bearing including a press ring fitted into the permanent magnet rotor, a thrust ring accommodated rotatably on the shaft, and a ring disk-shaped hub.

2. The pump motor according to claim 1, wherein, the press ring, the thrust ring, and the hub are integral.

3. The pump motor according to claim 1, wherein the hub is resilient.

4. The pump motor according to claim 1, wherein the fixed bearing comprises an H-shaped or U-shaped ring cross section.

5. The pump motor according to claim 1, further comprising: a hollow shaft and a bearing accommodation sleeve, wherein the fixed bearing is arranged axially between the hollow shaft and the bearing accommodation sleeve.

6. The pump motor according to claim 5, further comprising a thrust washer accommodated on the shaft between the fixed bearing and the bearing accommodation sleeve.

7. The pump motor according to claim 5, further comprising a thrust washer, wherein the thrust ring of the fixed bearing is located axially opposite the bearing accommodation sleeve or the thrust washer.

8. The pump motor according to claim 5, wherein the press ring is axially opposite the hollow shaft.

9. The pump motor according to claim 8, wherein the press ring axially abuts the hollow shaft.

10. The pump motor according to claim 5, further comprising a permanent magnet and the fixed bearing is arranged radially between the shaft and the permanent magnet.

11. The pump motor according to claim 1, wherein the hollow shaft is connected in a form-fitted manner to the permanent magnet.

12. The pump motor according to claim 1, further comprising a pump impeller and wherein the hollow shaft is connected to the pump impeller (16).

13. The pump motor according to claim 12, wherein the hollow shaft comprises, in the region of the pump impeller, a spherical slide bearing, which interacts with a spherical counter bearing, that is held in a seat in the pump head.

14. The pump motor according to at claim 1, wherein the fixed bearing consists of a sintered metal.

Description

DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0013] The invention is better understood by reading the following Detailed Description of the Preferred Embodiments with reference to the accompanying drawing figures, in which like reference numerals refer to like elements throughout, and in which:

[0014] FIG. 1 is a sectional view of a pump motor according to the invention, and

[0015] FIG. 2 a spatial representation of the pump motor.

DETAILED DESCRIPTION OF THE INVENTION

[0016] In describing preferred embodiments of the present invention illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner to accomplish a similar purpose.

[0017] FIG. 1 shows a sectional view of a pump motor 1 according to the invention, having a wound stator 4, a permanent magnet rotor 2, a containment shell 3, a pump head 11, a circuit board 20, a support plate 21, and a motor housing 10. The stator 4, the circuit board 20, and the support plate 21 are located in a dry chamber 25. The permanent magnet rotor 2 is rotatably mounted in a wet chamber 26 around a shaft 5, which is secured on the one hand in the containment shell 3 and on the other hand in the pump head 11.

[0018] The containment shell 3 comprises a containment shell flange 22, and the pump head 11 comprises a pump head flange 23. The motor housing 10 is designed to be pot-like and comprises a housing flange 24 and a connector shaft 29. The pump head flange 23, the containment shell flange 22, and the housing flange 24 comprise screw eyes 27 with screws 28, by means of which the pump head 11 and the containment shell 3 are screwed to the motor housing 10. On both sides of the containment shell flange 22, O-rings 30 are arranged as sealing elements. The circuit board 20 is populated with a plurality of SMD components.

[0019] Larger components, such as an electrolytic capacitor 31 and a choke coil 32, are mechanically held on the support plate 21 but electrically connected on the circuit board 20. The circuit board 20 and the support plate 21 are axially secured between the stator 4 and the motor housing 10. The circuit board 20 is axially and radially secured between the stator 4 and the support plate 21. In the support plate 21, a contact element 33 is mechanically mounted, which is also electrically connected to the circuit board 20. A bottom 34 of the pot-like motor housing 10 comprises an indentation 35, which is adapted to the shape of the electrolytic capacitor 31.

[0020] Illustrated furthermore is a pump impeller 16, which is integral with a hollow shaft 12. The pump impeller 16 comprises a cover plate 36. The permanent magnet rotor 2 with the pump impeller 16 is rotatably mounted via a fixed bearing 6 and a spherical bearing 17 on the shaft 5 and between the pump head 11 and the containment shell 3. The fixed bearing 6 is arranged between a hollow cylindrical permanent magnet 15 injected around the hollow shaft 12 and consisting of a plastic bonded material and the shaft 5. The fixed bearing 6 mounts the pump impeller 2 radially as well as axially via the end of the hollow shaft 12 and a thrust washer 14, which abuts against a bearing accommodation sleeve 13 integral with the containment shell 3. The fixed bearing 6 comprises a press ring 7, a thrust ring 8, and a disk-shaped hub 9. The thickness of the hub 9 is selected such that a radial deformation force, which acts on the hub 9 during a press-fitting process of the fixed bearing 6 into a central hollow space 37 of the permanent magnet 15, is not transferred as far as the thrust ring 8 but brings about a deformation of the hub 9. The hollow cylindrical shape of the thrust ring 8 is for the most part retained. FIG. 1 furthermore shows a stator sheet package 38, insulating elements 39, and a stator winding 40. The pump head 11 comprises a suction nozzle 41 and a discharge nozzle 42. Spokes 43 in the suction nozzle 41 constitute a permeable connection between the suction nozzle 41 and the seat 19.

[0021] FIG. 2 shows a spatial representation of a pump motor 1, with the pump head 11 with suction nozzle 41 and discharge nozzle 42 and a pump head flange 23, a containment shell flange 22 integral with the containment shell, the motor housing 10 with the housing flange 24, the bottom 34, the connector shaft 29, and the indentation 35 for accommodating an electrolytic capacitor. Screw eyes 27 can also be seen, which are formed as extensions in the pump head flange 23, the containment shell flange 22, and the housing flange 24 and allow for a screw connection. On the motor housing 10 is formed an axial securing device 44, which serves to axially secure an annular mounting device positioned around the motor housing 10.

[0022] It is to be understood that the present invention is not limited to the illustrated embodiments described herein. Various types and styles of user interfaces may be used in accordance with the present invention without limitation. Modifications and variations of the above-described embodiments of the present invention are possible, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the appended claims and their equivalents, the invention may be practiced otherwise than as specifically described.

LIST OF REFERENCE SYMBOLS

[0023]

TABLE-US-00001 1 Pump motor 2 Permanent magnet rotor 3 Containment shell 4 Stator 5 Shaft 6 Fixed bearing 7 Press ring 8 Thrust ring 9 Hub 10 Motor housing 11 Pump head 12 Hollow shaft 13 Bearing accommodation sleeve 14 Thrust washer 15 Permanent magnet 16 Pump impeller 17 Spherical slide bearing 18 Spherical counter bearing 19 Seat 20 Circuit board 21 Support plate 22 Containment shell flange 23 Pump head flange 24 Housing flange 25 Dry chamber 26 Wet chamber 27 Screw eye 28 Screw 29 Connector shaft 30 O-ring 33 Contact element 34 Bottom 35 Indentation 36 Cover plate 37 Hollow space 38 Stator sheet package 39 Insulating element 40 Stator winding 41 Suction nozzle 42 Discharge nozzle 43 Spoke 44 Axial securing device