Disposable Cartridge For A Peristaltic Micro Pump And A Peristaltic Micro Pump

Abstract

A disposable cartridge (20) for a peristaltic micro pump, comprising a housing (21); a inlet provided on the housing and comprising an inlet connector (25); an outlet provided on the housing and comprising an outlet connector (26); a fluid channel (23) extending in the housing (21) between the inlet and the outlet; a channel section (22) of the fluid channel (23), the channel section (22) provided by a flexible tube (24); one or more openings provided adjacent to the channel section (22) in the housing (21) in such a way that one or more pump engaging elements of a pump drive can engage with the flexible tube (24) through the opening for compressing the flexible tube (24) in a pumping process for pumping a fluid through the fluid channel (23); and a mounting device provided on the housing (21) for detachably mounting the housing (21) in a peristaltic micro pump housing. Furthermore, a peristaltic micro pump, comprising a disposable cartridge (20) is disclosed.

Claims

1. A disposable cartridge for a peristaltic micro pump, comprising a housing; a inlet provided on the housing and comprising an inlet connector; an outlet provided on the housing and comprising an outlet connector; a fluid channel extending in the housing between the inlet and the outlet; a channel section of the fluid channel, the channel section provided by a flexible tube; one or more openings provided adjacent to the channel section in the housing in such a way that one or more pump engaging elements of a pump drive can engage with the flexible tube through the opening for compressing the flexible tube in a pumping process for pumping a fluid through the fluid channel; and a mounting device provided on the housing for detachably mounting the housing in a peristaltic micro pump housing.

2. The disposable cartridge according to claim 1, wherein the flexible tube is detachably received in a tube recess of the housing.

3. The disposable cartridge according to claim 1, wherein the flexible tube comprises at least one of a curved tube section and a linear tube section configured to engage with the one or more pump engaging elements providing a rotating pump element arrangement, and a linear pump element arrangement, respectively.

4. The disposable cartridge according to claim 3, wherein the housing comprises a curved housing section for receiving one or more engaging elements of the rotating pump element arrangement provided on a rotor within the curved housing section, wherein a first opening is provided adjacent to the curved section in the rotor recess.

5. The disposable cartridge according to claim 4, wherein the first opening is provided on a narrow side of the housing.

6. The disposable cartridge according to claim 3, wherein the housing comprises a linear recess for receiving the linear tube section, wherein a second opening is provided adjacent to the linear tube section.

7. The disposable cartridge according to claim 6, wherein the second opening is provided on a flat side of the housing.

8. The disposable cartridge according to claim 1, wherein the flexible tube comprises a plurality of flexible sub-tubes, each of the flexible sub-tubes received in a separate sub-recess of the housing and providing for a channel sub-section of the fluid channel.

9. The disposable cartridge according to claim 1, wherein the flexible tube comprises at least one sealing element on each of opposite ends.

10. The disposable cartridge according to claim 1, wherein the flexible tube is form-fitted received in the recess.

11. The disposable cartridge according to claim 1, wherein the flexible tube comprises a flange extension in at least one end section.

12. The disposable cartridge according to claim 1, further comprising a fluid reservoir provided in the housing and having a fluid connection to the fluid channel.

13. A peristaltic micro pump, comprising a disposable cartridge according to claim 1.

Description

DESCRIPTION OF EMBODIMENTS

[0028] Following, further embodiments are described with reference to figures. In the figures show:

[0029] FIG. 1 a schematic representation of working principles of a standard peristaltic pump;

[0030] FIG. 2 a schematic representation of a disposable cartridge for a peristaltic micro pump provided with a channel section of a fluid channel, the channel section provided by a flexible tube, and an outlet connector and an Inlet connector;

[0031] FIG. 3 a schematic representation of another disposable cartridge for a peristaltic micro pump provided with a channel section of a fluid channel, the channel section provided by a flexible tube, and an outlet connector and an inlet connector;

[0032] FIG. 4 a schematic representation of a further disposable cartridge for a peristaltic micro pump provided with a channel section of a fluid channel, the channel section provided by a flexible tube, wherein the flexible tube provides for connecting elements;

[0033] FIG. 5 a schematic representation of an assembly set of elements for a disposable cartridge for a peristaltic micro pump;

[0034] FIG. 6 a schematic representation of a linear pump element arrangement configured to engage with a linear channel section of a fluid channel of a peristaltic micro pump, the linear channel section provided by a flexible tube;

[0035] FIG. 7 a schematic representation of an alternative linear pump element arrangement configured to engage with a linear channel section of a fluid channel of a peristaltic micro pump, the linear channel section provided by a flexible tube;

[0036] FIG. 8 a schematic representation of a disposable cartridge for a peristaltic micro pump provided with two channel sections of a fluid channel, the channel sections each provided by a flexible tube (micro fluidic mixing chip);

[0037] FIG. 9 a schematic representation of a measurement setup;

[0038] FIG. 10 a graphical representation of the low rate depending on inner tube diameter (water);

[0039] FIG. 11 a graphical representation of the maximum pressure measurement;

[0040] FIG. 12 a schematic representation of a disposable cartridge for a peristaltic micro pump provided with a curved channel section of a fluid channel; and

[0041] FIG. 13 a schematic representation of a further disposable cartridge for a peristaltic micro pump provided with a curved channel section of a fluid channel.

[0042] A peristaltic micro pump having a disposable cartridge is described in further detail by referring to FIG. 1 to 7. The peristaltic micro pump can be provided as a standalone device or a device for integration into different kinds of micro fluidic chips. It provides a precise dosage of small volumes and can be easily discarded after use.

[0043] FIG. 1 shows a schematic representation of working principles of a standard peristaltic pump. There is a channel section 1 of a fluid channel, the channel section provided by a flexible tube. A fluid to be pumped is fed to in inlet 2. Pump engaging elements 3 are provided on a rotor 4. The pump engaging elements 3 are provided as rollers. A pumping sequence is shown in FIG. 1. While turning the rotor 4, the pump engaging elements 3 enclose a discrete amount of liquid 5 inside channel section 1 and move this from the Inlet 2 to an outlet 6 periodically (II-IV). Before a pump engaging element 3 reaches the outlet 6, a next pump engaging elements 3 already closed the inlet 2 (III) and prevents the backflow.

[0044] The transport is discontinuous and pressure fluctuations occur. The tube can be aligned in a half circular shape from greater 90 to over 180 degrees, depending on the number of pump engaging elements 3. Linear alignments are also possible (see FIG. 6). Here the fluid transport is generated by mechanical “fingers” or cams providing for (linear) pump engaging elements.

[0045] This pumping principle allows also the transport of shear stress sensitive materials like cells or suspensions. The pulsation can be adjusted by adapting the tube diameter, number of rollers and different tube materials. Pressure chambers or vessels as damping elements may be provided in an alternative.

[0046] FIG. 2 to 4 show schematic representations of a disposable cartridge 20 for a peristaltic micro pump provided with a housing 21. In the housing 21, a channel section 22 of a fluid channel 23 is provided, the channel section 22 provided by a flexible tube 24.

[0047] Referring to FIG. 2, on the housing 21, the disposable cartridge 20 comprises an inlet connector 25 and an outlet connector 26. When the disposable cartridge 20 is assembled in a peristaltic micro pump, the flexible tube 24, for pumping a fluid, is to engage with a plurality of pump engaging elements 27 provided on a rotor 28. In an alternative embodiment, there may be a single pump engaging element only.

[0048] Referring to FIG. 3, a schematic representation of another disposable cartridge 20 for a peristaltic micro pump is shown. A fluid reservoir 29 is connected to the inlet connector 25. The fluid reservoir 29 may be fixed to the housing 21, thereby, in some alternative embodiment substituting the inlet connector 25. In an alternative, the fluid reservoir 29 may be detachably connected to the inlet connector 25. The fluid reservoir 29 may be provided in the peristaltic micro pump itself, therefore, not being an element of the disposable cartridge 20.

[0049] The plurality of pump engaging elements 27 provided on the rotor 28 is provided in a curved housing section 30.

[0050] As shown FIG. 2, the flexible tube 24 comprises at least one sealing element 31 at the inlet and the outlet connectors 25, 26. Sealing elements provided on one end or both ends of the flexible tube 24 may be provided with double flange extensions (see FIG. 5).

[0051] As can be seen in FIG. 2, the inlet and/or the outlet connectors 25, 26 may be provided to couple with different connecting elements. The inlet connector 25 may be provided for coupling with a bayonet mount 25a containing a pipe or flexible tube. Alternatively, a flexible tube 25b may be fixed in the cartridge. As a further alternative, a reservoir 25c may be attached detachably or fixed at inlet connector 25. Other elements 25d may be provided fixed at or to be connected with inlet connector 25. Also, outlet connector 26 may be provided to couple with a bayonet mount 26a containing a pipe or flexible tube, may be fixed to a flexible tube 26b, or may be provided with other elements 26c fixed at the outlet connector 26 or connect-able thereto. The other elements 25d, 26c may include, for example, valves.

[0052] Referring to FIG. 4, a schematic representation of a further disposable cartridge 20 for a peristaltic micro pump is shown. The flexible tube 24 itself provides for the inlet connector 25 and the outlet connector 26.

[0053] In the alternative embodiments shown, the pump engaging elements 27 on the rotor 28 comprise three rollers. There may be more than three pump engaging elements 27 in an alternative embodiment.

[0054] The disposable cartridge 20 comprises an integration of the flexible tube 24 and the inlet connector 25 and the outlet connector 26 instead of a tubing only.

[0055] FIG. 5 shows a schematic representation of an assembly set of elements for a disposable cartridge for a peristaltic micro pump. The flexible tube 24 to be detachably received in the housing 21 comprises sealing elements 31, 32 on both ends, the sealing elements 31, 32 provided with flange extensions. In an alternative, there is only a single flange extension on the ends. There are a second flexible tube 33 and a third flexible tube 34 also to be detachably received in the housing 21.

[0056] If the fluid has to be changed or the flexible tube 24, 33, 34 is worn, the inlet connector 25 and the outlet connector 26 are disconnected and the whole disposable cartridge 20 with flexible tube 24, 33, 34 can be removed. The big advantage of this approach is the possibility to use different materials for tubing inside the pump and for the connected elements like pipes, as smaller peristaltic pumps use a single tube from reservoir through the pump to the outlet. Even rigid pipes of stainless steel or PTFE (polytetrafluorethylene) tubing can be connected to the disposable cartridge 20. The internal volume may be very low, for example, 1.59 to 11.31 μl (inner diameter d.sub.i=0.3-0.8 mm). Another advantage is the integration of the sealing elements 31, 32 at the ends of the flexible tubes 24, 33, 34, which improves connectivity.

[0057] Alternatively, the flexible tube may be fixed in the housing during assembly and not be changed afterward.

[0058] Sealing elements 31, 32 may be provided with double flange extensions 31a, 31b; 32a, 32b. In this case, a first, inner flange 31a, 32a serves to fix the flexible tube 24, 33, 34 and may also serve to prevent adhesives from spreading. Second, outer flange 31b, 32b then serves to seal the connection at connector 25, 26 and also to fix the tube in the housing 21.

[0059] Flexible tube 34 may be provided with holding elements 34a, 34b. A holding element 34a may be provided without opening and is formed to be received by a corresponding cavity in housing 21 to prevent flexible tube 34 from moving or twisting when engaged by pump engaging elements. Alternatively, holding element 34b may be provided with an additional fluid canal.

[0060] FIG. 6 shows a schematic representation of a linear pump element arrangement 35 comprising pump engaging elements 36 configured, for pumping, to engage with a linear channel section 37 of a fluid channel of a peristaltic micro pump, the linear channel section provided by a flexible tube.

[0061] FIG. 7 is a schematic representation of an alternative linear pump element arrangement 35. In this embodiment, pump element arrangement 36 is provided with engagement hooks 38 for coupling to a linear peristaltic micro pump.

[0062] In the exemplary embodiments of FIGS. 6 and 7, linear pump element arrangement 35 is shown with a plug connection on the left side and a bayonet mount on the right side.

[0063] FIG. 8 shows a schematic representation of a disposable cartridge for a peristaltic micro pump provided with two channel sections 40, 41 of a fluid channel, the channel sections 40, 41 each provided by a flexible tube (micro fluidic mixing chip). It may be provided as a micro fluidic mixing chip (e.g. dimensions of 20×40 mm). The two channel sections 40, 41 provide for a curved tube section and a linear tube section configured to engage, through a respective opening in the housing, with the pump engaging elements providing a rotating pump element arrangement (see FIG. 2 to 4) and a linear pump element arrangement (see FIGS. 6 and 7), respectively.

[0064] The presented approach allows the simple integration of a tube and therefore a peristaltic micro pump into a μTAS device (TAS—Total Analysis System). FIG. 7 shows an embodiment with a linear flexible tube alignment geometry and a circular flexible tube alignment geometry, both approaches in one device for comparison. There are two inlet ports 42, 43 which allow the attachment of external tubes or reservoirs. The processed volume leaves the device through an outlet port 44. The linear actuator (pump engaging elements) operates the linear flexible tube section 40 from above through an opening 45 in the upper part of the chip housing. The rotor of the circular pump swings into another opening 46 of the chip housing to actuate the curved flexible tube section 40 of the fluid channel 47 provided in the housing.

[0065] Following, further aspects described with regard to examples are described.

[0066] Materials

[0067] Suitable materials for the bodies of the housing of the disposable cartridge 20 are polymers that can be used in injection molding, e.g. poly(methyl methacrylate) (PMMA), cyclic olefin copolymer (COC), polycarbonate (PC). Another requirement is the possibility of a bonding step afterwards, thermally or by adhesives. The on chip versions can be additionally made of silicon and glass, resulting in different mechanical rigidity, chemical resistance and biocompatibility.

[0068] Test bodies and structures for the disposable cartridge 20 were milled on a CNC milling machine (HEM 500, GF) with ball mills and end mills of 0.3-3.0 mm diameter. A batch of four test bodies was machined from one side on a plastic sheet. Then the single half bodies were separated. Different sample bodies were made of two different high tech PMMA (polymethylmethacrylat) types with excellent homogeneity in structure and height (Hesaglas HL/VOS, TOPACRYL, Switzerland). Main difference between the polymers is their grade of cross linking, interesting for the bonding step of the two half shells.

[0069] In the next preparation step, the flexible tube was inserted into one side and the other side was added. The connection was secured by adhesives (Loctite 3301, Henkel and ACRIFIX 1R 0192, Evonik) or thermal bonding. The thread (M3) for the fluid connectors of the evaluation samples was implemented finally.

[0070] Self-casted flexible tubes were made of the two component LSR silicone (liquid silicone rubber) QP1-70 (Dow Corning Corporation, Midland). The QP1 silicones are HTC-silicones (High Temperature Curing) that need 150° C. for curing (Dow Corning, Product Information http://www2.dowcoming.com/Data Files/090007c8803 586b0.pdf, acquired 15.08.2012). For manual manufacturing refer to (Loth et al., Key Engineering Materials, vol. 611-612, pp. 876-882, 2014). The inner diameter of these tubes was set between 0.3 and 0.8 mm with an outer diameter of d.sub.o=1.2 mm.

[0071] Testing liquids were dionized water and a glycerine-water mixture (60/40 g). This proportion leads to a dynamic viscosity of 12 mPas, which correlates with previous tested DNA solutions (Loth, Entwicklung von Verfahren und Applikatoren für den intradermalen Wirkstoffeintrag, PhD-Thesis, Technische Universität Berlin, 2011.). The viscosity was measured with a RheolabQC rotational rheometer (Anton Paar, Austria).

[0072] PTFE (polytetrafluorpthylene) and silicone were chosen as tube materials for the connection or pipes. The tubes (0.8 mm×1.6 mm, Bohlender), (1.02 mm×2.16 mm, Silastic Lab Tubing, Dow Corning) were fixed with cyanoacrylate inside the fluid connectors.

[0073] The micro rotor group consists of the main rotor part made of brass, three stainless steel pins 1×5 mm and rollers 2×2.95 mm. Brass and PEEK were used as roller materials.

[0074] Methods

[0075] The arrangement prepared was used as key element to determine the characteristics of the peristaltic micro pump. It consists of the tube cartridge (not shown), the rotor with rollers, the a rotor clamping, a clutch to connect motor and rotor and a base plate.

[0076] A pressure sensor (CTE 8025GY0, sensortechnics) different PTFE and silicone tubes with connectors, a high precision scale (AE 160, Mettler) were the testing periphery. A servo motor with encoder (1717T006S R IE2-16, Faulhaber) allows a maximum circumferential Inlet speed of 5.000 rpm due to the 66:1 gear. The speed was adjusted via the motion controller (MCDC 30068, Fauhaber). A LabVIEW program (National Instruments) was used for data acquisition and parameter control. The DAQ box was the NI 6009 (National Instruments).

[0077] The schematic setup for the tests is presented in FIG. 9 showing a schematic representation of a measurement setup. The different fluid ways for flow rate (I), pressure (II) and fatigue (III) experiments are marked with numbers and colored ways.

[0078] Tests were made to determine the characteristics of the peristaltic pump. A test stage, according to FIG. 9 (I), consisting of a fluid reservoir, the fluid connectors and the particular test stage was created.

[0079] The objective of the test was to investigate the dependency of the flow rate from inner tube diameter and circumferential speed. With the scope of small volumes, the circumferential speed was set between 24 and 72 rpm. Two fluids were tested partly with tubes of an inner diameter of 0.3 mm, 0.4 mm, 0.7 mm and 0.8 mm. The pump was started for 60 seconds at different circumferential speeds and the transported liquid has been collected and scaled. Every dosage step was repeated at least six times for higher accuracy. The weight was divided by the number of rotations and the number of rollers to obtain the single dosage volume.

[0080] FIG. 10 shows a graphical representation of the flow rate depending on inner tube diameter (water). A near linear developing of the values can be seen as expected for a positive displacement pump. A minimum single dosage volume of around 0.3 μl was measured for the tubes with d.sub.i=0.4 mm diameter. The maximum volume of around 1.81 μl per ⅓ revolution step was found for the 0.8 mm inner diameter tubes.

[0081] Mean variation is slightly higher for the lower values of 24 and 36 rpm. The coefficient of variation (COV) is between 1.02 and 4.8 percent for all speeds. The COV is lower for smaller inner diameters, possibly caused by lower fluctuations (Gilson, httpi/www.seas.upenn.edu/˜belab/equipment/equipment_links/Minipuls3_.Manual.pdf, acquired 23.10.2015).

[0082] No fluid transport was measured with the 0.3 mm tubes. It is assumed, that the ratio of inner to outer diameter led to a very high stiffness of the tube and disadvantageous bending behavior of the material. A comparison with the measured single volumes and previous calculated values shows a difference already of about 20 percent for the 0.4 mm tube, which sup-ports the occlusion theory. Another aspect Is the over proportional reduced volume in a pumping chamber, due to the different wall thickness of all tubes (same outer diameter of 1.2 mm). A reduction of the outer diameter and tests with a linear arrangement will be carried out in future to overcome this problem and to achieve even smaller volumes

[0083] The investigations of the glycerin mixture behavior (not shown) present the same results. The coefficient of variation is lower for all measurements compared to the water results (<0.67 percent).

[0084] The maximum pressure generated by the pump was carried out with the setup according to FIG. 8 (II). After activating the pump and closing the valve, the occurring pressure was measured. The circumferential speed was varied for different tests between 60 and 180 rpm. The test liquids were the previous used water and glycerin water mixture. The glycerin mixture was chosen due to the higher viscosity to reduce a possible backflow. Pump cartridges with the tube diameter of 0.7 mm have been used during the tests.

[0085] For the lower rotor speed of 60 rpm and water, a maximum pressure of approximately p=3.0 bar was measured. The glycerin mixture led to about p=3.5 bar. In the next tests the speed was increased unless a pressure of p=5.5 bar was achieved with the glycerin mixture and 180 rpm. This is a pumping head of 55 m. The corresponding result for distilled water was p=4.8 bar, with another pump cartridge. The high pressure remained stable unless the motor was stopped. The differences are caused by the higher viscosity of the glycerin mixture that leads to a reduced backflow.

[0086] FIG. 11 shows the diagram for the maximum pressure measurement. It is to be noted, that the time necessary to obtain that pressure was around 100 seconds due to the large dead volume after the pump. Several connectors, partly flexible pipes and the pressure sensor adapter reduced the dynamic of the pump.

[0087] Better connectors and stiff pipes or the implementation into the LOC will lead to a higher performance. More detailed investigations will be addressed on the effects of the wall thickness/inner diameter ratio and the rotation speed dependency. Also very interesting is the dependency of pressure fluctuations due to the pumping principle and wall thickness or tube material.

[0088] The fatigue behavior was investigated to identify the application spectrum of the micro pump. The test was carried out at a speed of 100 rpm. The cartridge was inserted into the bracket and connected with PTFE tubes. A fluid reservoir granted the circulation mode of the test liquid. The pressure sensor measured the adjacent pressure at the outlet of the pump. A pressure drop below a certain level, detected by the LabVIEW program would lead to a stop of the test. The set-up is shown in FIG. 8 (III).

[0089] Two tube diameter with one (0.4 mm) and two (0.7 mm) samples were tested for 50,000 rotations of the rotor. This led to 150,000 occlusions and chum movements of the tube. The flow rate was tested exemplary with water after the fatigue investigation, to detect a damaging of the tube.

[0090] No wear effects were found during the investigations. The flow rate tests after the fatigue tests have shown no significant difference compared to the single flow rate investigation.

[0091] A modular micro fluidic peristaltic pump has been shown, where the complete contaminated disposable pump cartridge can be discarded after usage. Pipes, stiff PTFE tubes or other fluidic components can be easily connected via flexible ports and sealing ends. It provides the opportunity for a high pressure generation and a small single dosage volume in the nano liter range.

[0092] The fatigue resistance of the tubes was high. Over eight hours of continuous operation will be more than enough for any LOC application. The real fatigue limit will be tested in future.

[0093] The micro pump can be carried out as a stand-alone or an on chip device. Its small size suits to the requirements of low dead volume and high system integration.

[0094] Injection molding of the simple geometries of housing and tube allow the reasonable mass production of the peristaltic micro pump.

[0095] FIG. 12 shows a schematic representation of an alternative disposable cartridge for a peristaltic micro pump provided with the channel section 40 of a fluid channel, the channel section 40 provided by a flexible tube. It may be provided as a micro fluidic mixing chip (e.g. dimensions of 20×40 mm). The channel section 40 provides for a curved tube section configured to engage, through a respective opening in the housing, with pump engaging elements providing a rotating pump element arrangement (see FIG. 2 to 4).

[0096] The presented approach allows the simple integration of a tube and therefore a peristaltic micro pump into a μTAS device (TAS—Total Analysis System).

[0097] FIG. 12 shows an embodiment with a circular flexible tube alignment geometry. There are two inlet ports 42, 43 which allow the attachment of external tubes or reservoirs. The processed volume leaves the device through an outlet port 44. The rotor of the circular pump swings into an opening 46 of the housing 21 to actuate the curved flexible tube section of the fluid channel 40 provided in the housing 21.

[0098] Alternatively or additionally, a linear flexible tube alignment geometry (see FIGS. 6 and 7) may be provided. In this case, the linear actuator (pump engaging elements) operates the linear flexible tube section from above through an opening in the upper part of the chip housing (not shown). When more than one tube alignment geometry is provided, each tube alignment geometry may be assigned to one inlet port 42, 43.

[0099] FIG. 13 shows a schematic representation of an alternative embodiment of a disposable cartridge for a peristaltic micro pump provided with a channel section 40 of a fluid channel, the channel sections 40 provided by a flexible tube. The channel section 40 provides for a curved tube section configured to engage, through a respective opening in the housing, with the pump engaging elements providing a rotating pump element arrangement (see FIG. 2 to 4). This approach also allows the simple integration of a tube and therefore a peristaltic micro pump into a μTAS device (TAS—Total Analysis System). In this embodiment, a wrap angle of the flexible tube is varied in comparison with the cartridges shown in FIG. 2 to 4. Additionally, the flexible tube is provided with holding elements 60 to prevent moving or twisting of the flexible tube when pump engaging elements are engaged. Recesses 61 are provided for coupling the cartridge to a peristaltic micro pump

[0100] The features disclosed in this specification, the figures and/or the claims may be material for the realization of various embodiments, taken in isolation or in various combinations thereof.