EZ ADJUST IMPELLER CLEARANCE
20170298956 · 2017-10-19
Inventors
Cpc classification
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/628
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/622
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump features a bearing sleeve couples to a pump shaft, and includes a bearing sleeve surface having bores for receiving fasteners; and an adjusting nut having a central bore with central bore threads to rotationally couple to pump shaft threads, is configured to rotate in relation to the bearing sleeve and move the pump shaft axially to adjust an impeller clearance between a working side of an impeller arranged on the pump shaft and a casing of the pump, and is configured with an adjusting nut surface having openings different in number than the bores, sets of corresponding bores and openings aligning at angular adjustment intervals, e.g. every 9 or 15°, when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve when the adjustment of the impeller clearance is completed.
Claims
1. A pump comprising: a bearing sleeve configured to couple to a pump shaft, and also configured with a bearing sleeve surface having bores for receiving fasteners; and an adjusting nut configured with a central bore having central bore threads to rotationally couple to pump shaft threads of the pump shaft, configured to rotate in relation to the bearing sleeve and move the pump shaft axially to adjust an impeller clearance between a working side of an impeller arranged on the pump shaft and a casing of the pump, and configured with an adjusting nut surface having openings that are different in number than the bores, sets of corresponding bores and openings configured to align at angular adjustment intervals about every 9° or 15° when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve when the adjustment of the impeller clearance is completed.
2. A pump according to claim 1, wherein the bores include eight (8) bores, and the openings include six (6) openings.
3. A pump according to claim 1, wherein the bores are equally spaced about the bearing sleeve surface about 45° apart, and the openings are equally spaced about 60° apart about the adjusting nut surface.
4. A pump according to claim 1, wherein one set of the corresponding bores and openings is diametrically opposed from another set of the corresponding bores and openings on opposite sides of the bearing sleeve surface and adjusting nut surface.
5. A pump according to claim 1, wherein the bearing sleeve comprises a circumferential bearing sleeve surface having bearing sleeve markings corresponding to the bores; and the adjusting nut comprises a circumferential adjusting nut surface having adjusting nut markings corresponding to the openings, so that after positioning the working side of the impeller in relation to the casing, closest markings on the circumferential bearing sleeve surface and the circumferential adjusting nut surface are aligned to allow each fastener to be installed in a respective set of the corresponding bores and openings.
6. A pump according to claim 1, wherein the pump comprises a bearing assembly having some combination of a bearing housing, bearings arranged therein, the bearing sleeve and the adjusting nut.
7. A pump according to claim 1, wherein the pump comprises the casing and the pump shaft having the impeller hard mounted on one end.
8. A pump according to claim 1, wherein the bores are configured or formed in the bearing sleeve, and the openings are configured or formed to pass completely through the adjusting nut, so that each fastener passes completely through the adjusting nut and fastener threads engage a respective thread of a respective bore.
9. A pump according to claim 1, wherein the threads on the pump shaft surface are configured using a Unified Thread Standard (UTS), and the impeller clearance is within about 0.0012 inches based upon the same.
10. A pump according to claim 1, wherein the bearing sleeve is couples to the pump shaft using a key-based coupling arrangement.
11. A bearing assembly comprising: a bearing sleeve configured to couple to a pump shaft, and also configured with a bearing sleeve surface having bores for receiving fasteners, the bores being arranged uniformly about the pump shaft at a first predetermined angle; and an adjusting nut configured with a central bore having central bore threads to rotationally couple to pump shaft threads of the pump shaft, configured to rotate in relation to the bearing sleeve and move the pump shaft axially to adjust an impeller clearance between a working side of an impeller arranged on the pump shaft and a casing of rotating equipment, and configured with an adjusting nut surface having openings that are different in number than the bores, the openings being arranged uniformly about the pump shaft at a second predetermined angle that is different from the first predetermined angle; sets of corresponding bores and openings configured to align at predetermined angular intervals defined by a differential relationship between the first predetermined angle and the second predetermined angle, e.g., including at the predetermined angular intervals of about every 9° or 15°, when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve when the adjustment of the impeller clearance is completed.
12. A bearing assembly according to claim 11, wherein either the bores include eight (8) bores uniformly arranged about the pump shaft at about 45°, and the openings include six (6) openings uniformly arranged about the pump shaft at about 60°, or the bores include six (6) bores uniformly arranged about the pump shaft at about 60°, and the openings include eight (8) openings uniformly arranged about the pump shaft at about 45°; and the predetermined angular intervals are about 15°.
13. A bearing assembly according to claim 11, wherein either the bores include eight (8) bores uniformly arranged about the pump shaft at about 45°, and the openings include ten (10) openings uniformly arranged about the pump shaft at about 36°, or the bores include ten (10) bores uniformly arranged about the pump shaft at about 36°, and the openings include eight (8) openings uniformly arranged about the pump shaft at about 45°; and the predetermined angular intervals are about 9°.
14. A bearing assembly according to claim 11, wherein the pump shaft comprises a pump shaft surface having a predetermined number of threads per inch (TPI) that determines the travel of the adjusting nut when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve during the adjustment of the impeller clearance; and the predetermined angular intervals are configured to determine the increments for setting the impeller clearance when the adjustment of the impeller clearance is completed.
15. A bearing assembly according to claim 11, wherein the bearing sleeve comprises a circumferential bearing sleeve surface having bearing sleeve markings corresponding to the bores; and the adjusting nut comprises a circumferential adjusting nut surface having adjusting nut markings corresponding to the openings, so that after positioning the working side of the impeller in relation to the casing, closest markings on the circumferential bearing sleeve surface and the circumferential adjusting nut surface are aligned to allow each fastener to be installed in a respective set of the corresponding bores and openings.
16. An impeller/casing adjustment combination for adjusting an impeller in relation to a casing of a pump, comprising: a pump shaft having a pump shaft surface with pump shaft threads configured on one end, and having an impeller configured on another end; a bearing sleeve configured to couple to the pump shaft, and also configured with a bearing sleeve surface having bores for receiving fasteners, the bores being arranged uniformly about the pump shaft at a first predetermined angle; and an adjusting nut configured with a central bore having central bore threads to rotationally couple to the pump shaft threads of the pump shaft, configured to rotate in relation to the bearing sleeve and move the pump shaft axially to adjust an impeller clearance between a working side of the impeller and a casing of a pump, and configured with an adjusting nut surface having openings that are different in number than the bores, the openings being arranged uniformly about the pump shaft at a second predetermined angle that is different from the first predetermined angle; sets of corresponding bores and openings configured to align at predetermined angular intervals defined by a differential relationship between the first predetermined angle and the second predetermined angle, e.g., including at the predetermined angular intervals of about every 9° or 15°, when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve when the adjustment of the impeller clearance is completed.
17. An impeller/casing adjustment combination according to claim 16, wherein the bores include eight (8) bores uniformly arranged about the pump shaft at about 45°, and the openings include six (6) openings uniformly arranged about the pump shaft at about 60°, or the bores include six (6) bores uniformly arranged about the pump shaft at about 60°, , and the openings include eight (8) openings uniformly arranged about the pump shaft at about 45° ; and the predetermined angular intervals are about 15°.
18. An impeller/casing adjustment combination according to claim 16, wherein either the bores include eight (8) bores uniformly arranged about the pump shaft at about 45°, and the openings include ten (10) openings uniformly arranged about the pump shaft at about 36°, or the bores include ten (10) bores uniformly arranged about the pump shaft at about 36°, and the openings include eight (8) openings uniformly arranged about the pump shaft at about 45/°; and the predetermined angular intervals are about 9°.
19. An impeller/casing adjustment combination according to claim 16, wherein the pump shaft comprises a pump shaft surface having a predetermined number of threads per inch (TPI) that determines the travel of the adjusting nut when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve during the adjustment of the impeller clearance; and the predetermined angular intervals are configured to determine the increments for setting the impeller clearance when the adjustment of the impeller clearance is completed.
20. An impeller/casing adjustment combination according to claim 16, wherein the bearing sleeve comprises a circumferential bearing sleeve surface having bearing sleeve markings corresponding to the bores; and the adjusting nut comprises a circumferential adjusting nut surface having adjusting nut markings corresponding to the openings, so that after positioning the working side of the impeller in relation to the casing, closest markings on the circumferential bearing sleeve surface and the circumferential adjusting nut surface are aligned to allow each fastener to be installed in a respective set of the corresponding bores and openings.
21. A pump according to claim 5, wherein the circumferential adjusting nut surface includes one or more additional adjusting nut markings between each pair of adjusting nut markings corresponding to the openings.
22. A pump according to claim 21, wherein the one or more additional adjusting nut markings includes three additional adjusting nut markings between each pair of adjusting nut markings corresponding to the openings spaced equi-distantly so as to be at about 15° intervals.
23. A pump according to claim 22, wherein the one or more additional adjusting nut marking are slightly shorter in length than the adjusting nut marks corresponding to the openings.
24. A pump comprising: a bearing sleeve configured to couple to a pump shaft, and also configured with a bearing sleeve surface having bores for receiving fasteners, the bores being arranged uniformly about the pump shaft at a first predetermined angle; and an adjusting nut configured with a central bore having central bore threads to rotationally couple to pump shaft threads of the pump shaft, configured to rotate in relation to the bearing sleeve and move the pump shaft axially to adjust an impeller clearance between a working side of an impeller arranged on the pump shaft and a casing of rotating equipment, and configured with an adjusting nut surface having openings that are different in number than the bores, the openings being arranged uniformly about the pump shaft at a second predetermined angle that is different from the first predetermined angle; sets of corresponding bores and openings configured to align at predetermined angular intervals defined by a differential relationship between the first predetermined angle and the second predetermined angle when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve when the adjustment of the impeller clearance is completed.
25. A pump according to claim 24, wherein either the bores include eight (8) bores uniformly arranged about the pump shaft at about 45°, and the openings include six (6) openings uniformly arranged about the pump shaft at about 60°, or the bores include six (6) bores uniformly arranged about the pump shaft at about 60°, and the openings include eight (8) openings uniformly arranged about the pump shaft at about 45° ; and the predetermined angular intervals are about 15°.
26. A pump according to claim 25, wherein either the bores include eight (8) bores uniformly arranged about the pump shaft at about 45°, and the openings include ten (10) openings uniformly arranged about the pump shaft at about 36°, or the bores include ten (10) bores uniformly arranged about the pump shaft at about 36°, and the openings include eight (8) openings uniformly arranged about the pump shaft at about 45°; and the predetermined angular intervals are about 9°.
27. A pump according to claim 25, wherein the pump shaft comprises a pump shaft surface having a predetermined number of threads per inch (TPI) that determines the travel of the adjusting nut when the adjusting nut is rotated in relation to the bearing sleeve in either direction in order to receive fasteners to couple the adjusting nut to the bearing sleeve during the adjustment of the impeller clearance; and the predetermined angular intervals are configured to determine the increments for setting the impeller clearance when the adjustment of the impeller clearance is completed.
28. A pump according to claim 25, wherein the bearing sleeve comprises a circumferential bearing sleeve surface having bearing sleeve markings corresponding to the bores; and the adjusting nut comprises a circumferential adjusting nut surface having adjusting nut markings corresponding to the openings, so that after positioning the working side of the impeller in relation to the casing, closest markings on the circumferential bearing sleeve surface and the circumferential adjusting nut surface are aligned to allow each fastener to be installed in a respective set of the corresponding bores and openings.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0041] The drawing includes the following Figures:
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DETAILED DESCRIPTION OF THE INVENTION
[0054]
[0055] By way of example,
[0056] The pump 10 includes a motor 12, a motor support member 14, a bearing assembly 16, a shaft 18, a shaft casing 20, an impeller/casing assembly 22, a discharge assembly 24, a discharge 26 and a pump support plate 28. The impeller/casing assembly 22 includes an impeller 22a, a casing member or surface 22b, a casing bottom plate 22c, a casing housing 22d and a casing outlet 22e. The impeller 22a has a working side 22a′ and a non-working side 22a″, as shown in
[0057] In operation, the motor 12 turns the shaft 18, which drives the impeller 22a inside the casing housing 22d, draws fluid F.sub.i through the casing bottom plate 22c into the casing housing 22d, and discharges fluid Fo from the casing housing 22d via the casing outlet 22e to discharge assembly 24 and via the discharge tubing 26 to the surface. The shaft 18 couples the motor 12 and the impeller 22a, and is arranged in the bearing assembly 16 (see
[0058] However, in contrast to that disclosed in relation to
[0059] For example, the bearing sleeve 40 may be configured to couple to the pump shaft 18. The coupling may take the form of a key-based coupling arrangement, where the bearing sleeve 40 has a keying portion 41 with a key 41a (see
[0060] The adjusting nut 50 may be configured with a central bore 51 having central bore threads 51a to rotationally couple to pump shaft threads of a pump shaft surface of the shaft 18. By way of example, the reader is referred to
[0061] Consistent with that shown in
[0062] Consistent with that shown in
[0063] In addition to the six adjusting nut markings corresponding to the openings 52a, 52b, 52c, 52d, 52e, 52f of the adjusting nut 50, the circumferential adjusting nut surface 54 may also include additional markings between each pair of adjusting nut markings. By way of example,
[0064] The three additional shorter markings between each pair of adjusting nut longer markings may be used to further simplify how a user would set the impeller running clearance without the need of any measuring devices.
[0065] By way of example, the steps to set the impeller running clearance may include the following: [0066] 1) Rotate the adjusting nut 50 until the adjusting nut surface disengages from the bearing sleeve surface 42, the impeller 22a is now in contact with the casing. [0067] 2) Rotate the adjusting nut 50 in the opposite direction until the adjusting nut surface comes in contact with the bearing sleeve surface 42. [0068] 3) Locate the “hole/opening locator marking” which is closest to a bearing sleeve marking. In
FIG. 11
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[0074] In
The Scope of the Invention
[0075] It should be understood that, unless stated otherwise herein, any of the features, characteristics, alternatives or modifications described regarding a particular embodiment herein may also be applied, used, or incorporated with any other embodiment described herein. Also, the drawings herein are not drawn to scale.
[0076] Although the invention has been described and illustrated with respect to exemplary embodiments thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present invention.