METHOD AND APPARATUS FOR THE DETECTION OF THE POSITION OF AN OPERATING SWITCH FOR STARTING AN ELECTRIC MOTOR

Abstract

An electric motor is connected to a voltage source via a drive circuit and, between the drive circuit and the voltage source, the operating switch is arranged for the switching of the supply voltage (U) of the voltage source as the input voltage (U.sub.E) on the drive circuit. Following the switch-out of the electric motor, the input voltage (U.sub.E) on the drive circuit is monitored and a gradient of a rising voltage ramp (dU/dt) of the input voltage (U.sub.E) is determined. The gradient of the rising voltage ramp (dU/dt) of the input voltage (U.sub.E) thus determined is compared with a predefined limiting value and, in the event of an overshoot of the predefined limiting value, the operating switch is detected as closed, and the electric motor is restarted via the drive circuit.

Claims

1. A method for detecting a switch position of an operating switch for starting an electric motor, wherein the electric motor is connected to a voltage source via a drive circuit, and the operating switch is arranged between the drive circuit and the voltage source, the voltage source being configured to output a supply voltage (U), the operating switch being configured to switch the supply voltage (U) of the voltage source to the drive circuit as an input voltage (U.sub.E), the method comprising the steps of: a) monitoring the input voltage (U.sub.E) of the drive circuit after a switching off of the electric motor; b) determining a gradient (dU/dt) of a voltage increase of the input voltage (U.sub.E); c) comparing the determined gradient (dU/dt) of the voltage increase to a predefined limit value; and, d) recognizing the operating switch as closed when the predefined limit value is exceeded and restarting the electric motor via the drive circuit.

2. The method of claim 1, wherein the restarting of the electric motor occurs after an opening of the operating switch.

3. The method of claim 1, wherein the electric motor is started via the drive circuit only after a predefined voltage value (U.sub.1) has been exceeded.

4. The method of claim 3, wherein the exceeding of the predefined limit value by the determined gradient (dU/dt) of the voltage increase and the exceeding of the predefined voltage value (U.sub.1) lie in a predefined time window (Δt).

5. The method of claim 4, wherein the time window (Δt) extends over a time period of 80 to 200 milliseconds.

6. The method of claim 4, wherein the time window (Δt) extends over a time period of 100 milliseconds.

7. The method of claim 5 further comprising the step of resetting the drive circuit after the time window (Δt) has closed.

8. The method of claim 1, wherein the voltage increase of the input voltage (U.sub.E) is determined only after a pause time (PZ) has elapsed after a switching off of the electric motor.

9. The method of claim 8, wherein the voltage source is a battery and the pause time (PZ) is selected to be greater than a recovery time (EZ) of the battery.

10. The method of claim 1, wherein, after the opening of the operating switch, the input voltage (U.sub.E) of the drive circuit decreases to below a predefined limit value (U.sub.S) over a time period of 1 to 4 seconds.

11. The method of claim 10, wherein the input voltage (U.sub.E) decreases to zero over the time period of 1 to 4 seconds.

12. An apparatus for detecting a switching position of an operating switch for starting an electric motor, the electric motor being connected to a voltage source configured to output a supply voltage (U) via a drive circuit, the operating switch being arranged between the drive circuit and the voltage source, the operating switch being configured to switch the supply voltage onto the drive circuit as an input voltage (U.sub.E), the apparatus comprising: a monitoring unit configured to have the input voltage (U.sub.E) applied thereto; said monitoring unit being configured to monitor a gradient (dU/dt) of a voltage increase of the input voltage (U.sub.E); said monitoring unit being further configured to compare said gradient (dU/dt) of said voltage increase to a predefined limit value; and, said monitoring unit being further configured to recognize the operating switch as being closed when said predefined limit value is exceeded and to transmit a start signal to the drive circuit via at least one control line so as to restart the electric motor via the drive circuit.

13. The apparatus of claim 12, wherein said monitoring unit includes a timing element and said monitoring unit is configured to detect said gradient (dU/dt) of a voltage increase of the input voltage (U.sub.E) only after said timing element has elapsed.

14. The apparatus of claim 12, wherein said monitoring unit includes a comparator configured to compare said input voltage (U.sub.E) to a predefined voltage value (U.sub.1, U.sub.S, U.sub.U).

15. The apparatus of claim 12, wherein the voltage source is a battery.

16. The apparatus of claim 15, wherein: the battery has a battery voltage (U); the electric motor has an operating voltage (U.sub.B); and, the battery voltage (U) is greater than the operating voltage (U.sub.B) of the electric motor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The invention will now be described with reference to the drawings wherein:

[0024] FIG. 1 shows a schematic side view of a portable electrical work apparatus with a battery;

[0025] FIG. 2 shows a schematic representation of a circuit layout for the operation of an electric motor;

[0026] FIG. 3 shows a flow chart for the start-up of the electric motor;

[0027] FIG. 4 shows a schematic representation of the voltage characteristic of an input voltage on a drive circuit for the electric motor;

[0028] FIG. 5 shows a schematic representation of the voltage characteristic according to FIG. 4, following the switch-out of the energized electric motor; and,

[0029] FIG. 6 shows a schematic representation of the voltage characteristic of the input voltage, upon the occurrence of an undervoltage.

DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION

[0030] FIG. 1 shows a portable hand-held work apparatus 1 which, in the embodiment, is configured as a hedge trimmer. The work apparatus 1 is an electrical work apparatus, and is powered by a battery 10 which is inserted in the housing 2 of the work apparatus. The work apparatus 1 which is represented has a tool 3, which is driven by an electric motor 50 (FIG. 2).

[0031] The work apparatus 1 is configured with a front handle 4 and a rear handle 5 wherein, in the embodiment, the rear handle 5 incorporates an actuating member 6 for an operating switch 30 (FIG. 2).

[0032] The work apparatus 1 can also be configured as a battery-operated blower device, a battery-operated brushcutter, a battery-operated hedge trimmer or a similar battery-operated work apparatus.

[0033] As shown in FIG. 2, the battery 10 constitutes a voltage source 20 for the work apparatus 1. The voltage source 20 delivers a supply voltage U, which is switched to a drive circuit 40 via the operating switch 30.

[0034] In the embodiment represented, the operating switch 30 is configured as a microswitch, and includes a switching lever 31, which engages with an actuating pin 32. The actuating member 6 of the work apparatus 1 cooperates with the switching lever 31. By the depression of the actuating member 6, the switching lever 31 is moved and the contact 33, which is configured as a make contact, is closed.

[0035] When the operating switch 30 is closed, the contact 33 is closed, such that the supply voltage U of the voltage source 20 is delivered to the input terminals 45, 46 of the drive circuit 40 via the connecting lines 21, 23 in the form of an input voltage U.sub.E. For the communication of the battery 20 with the drive circuit 40, the former is additionally connected to the drive circuit 40 via at least one data line 22. In the embodiment represented, the operating switch 30 is arranged in the connecting line 21, which preferably constitutes the positive pole of the voltage source 20.

[0036] For the monitoring of the characteristic of the input voltage U.sub.E, a monitoring unit 41 is provided, to which the input voltage U.sub.E is routed. The monitoring unit 41 monitors a gradient dU/dt of the rising voltage ramp 15 of the input voltage U.sub.E, as represented for example in FIG. 4. The gradient dU/dt of the rising voltage ramp 15 of the input voltage U.sub.E thus determined is compared with a predefined limiting value. If the gradient dU/dt thus determined exceeds the predefined limiting value, the operating switch 30 or the contact 33 of the operating switch 30 is detected as closed, and this state is referred to the drive circuit 40 via a control line 43, such that the former initiates the start-up of the electric motor 50.

[0037] In the embodiment according to FIG. 2, the monitoring unit 41 is configured as part of the drive circuit 40. Advantageously, the monitoring unit 41 includes a timing element 42 which, for example, dictates a time interval PZ. Only upon the expiry of the time interval PZ is the gradient dU/dt of the rising voltage ramp 15 of the input voltage U.sub.E evaluated, as shown in FIG. 5. This is specifically appropriate in the event of the switch-out of the electric motor 50 on the grounds of a fault or an overload.

[0038] The monitoring unit 41 can additionally be provided with a comparator 44, which compares the input voltage U.sub.E, present on the input terminals 45, 46 with a predefined voltage value U.sub.I, U.sub.S and/or U.sub.U, as described hereinafter in greater detail.

[0039] In the embodiment according to FIG. 2, the supply voltage U is greater than the service voltage U.sub.B delivered to the electric motor 50 via the drive circuit 40. The drive circuit 40 varies the service voltage U.sub.B of the electric motor 50, and adjusts the voltage to permissible variables, for example via pulse width modulation.

[0040] The function of the circuit arrangement according to an aspect of the invention, as shown in FIG. 2, is the detection of the position of the operating switch 30 for the start-up of the electric motor 50. The electric motor 50 is connected to the voltage source 20 via the drive circuit 40, wherein the supply voltage U of the voltage source is delivered as the input voltage U.sub.E of the drive circuit 40.

[0041] If—as represented in FIG. 4—the input voltage U.sub.E exceeds an initial voltage U.sub.I, a closed state of the operating switch 30 is detected, if the gradient dU/dt of a rising voltage ramp 15 of the input voltage U.sub.E exceeds a predefined limiting value. To this end, following the switch-out of the electric motor 50, the switching positions of which are represented at the top of FIG. 4, the input voltage U.sub.E on the drive circuit 40 is monitored. In FIG. 4, the state of the operating switch 30 is indicated in a box above the diagram.

[0042] If the user opens the operating switch 30 at a time point t.sub.1, as the supply voltage U is isolated from the input terminals 45/46, the input voltage U.sub.E drops. In FIG. 4 it is assumed that the input voltage U.sub.E does not drop below a starting voltage U.sub.S or an initial voltage U.sub.I. If the operator recloses the operating switch 30 by depressing the actuating member 6 at a time point t.sub.3, the input voltage U.sub.E rises. Immediately a gradient dU/dt of the rising voltage ramp 15 is detected which exceeds a predefined limiting value, the electric motor 50 is switched-in at time point t.sub.4. By means of the gradient dU/dt, the operating switch 30 or the contact 33 thereof was detected as closed, and the electric motor 50 is correctly restarted, thus permitting the more rapid restoration to service of the electric motor 50.

[0043] Monitoring of the gradient dU/dt of the rising voltage ramp 15 can proceed directly upon the switch-out of the operating switch 30, and can thus start immediately. A negative gradient dU/dt of the falling voltage ramp is ignored. Only a positive gradient dU/dt of the rising voltage ramp 15 is compared with the predefined limiting value. Only if a positive gradient dU/dt is established does this constitute an indicator for the switching state of the operating switch.

[0044] In the embodiment according to FIG. 5, a switch-out of the energized electric motor 50 is represented. For example, the electric motor 50 can be switched-out via a protective circuit in the event of an excessive current take-up associated with the jamming of the tool 3 of the work apparatus 1. As indicated at time point t.sub.1, further to the switch-out of the electric motor 50 by the protective circuit, electrochemical recovery of the battery 10 occurs, thus resulting in a rise in voltage 12. Only upon the switch-out of the operating switch 30 at time point t.sub.2 does the input voltage U.sub.E fall in accordance with the characteristic curve represented. In order to ensure that a positive gradient dU/dt of the rise in voltage 12 does not result in the erroneous detection of the switching state of the operating switch 30 it is provided that, further to the switch-out of the electric motor 50 by the protective circuit, the gradient dU/dt of a rising voltage ramp 15 is not evaluated or determined within a time interval PZ. This time interval PZ is selected such that it is greater than the recovery time EZ of the battery 10. The start of detection of a gradient dU/dt of the rising voltage ramp 15 ensues further to the expiry of the time interval PZ and the overshoot of the starting voltage Us, as fulfilled by the example shown in FIG. 5.

[0045] If, further to the opening of the operating switch 30, the operating switch is actuated once more at time point t.sub.3, a rising voltage ramp 15 occurs with effect from this time point t.sub.3. If it is established that the gradient dU/dt of the rising voltage ramp 15 determined further to the switch-in of the operating switch 30 exceeds the predefined limiting value, a closed state of the operating switch is detected, and a first condition for the restarting of the electric motor 50 is fulfilled. The fulfillment of this first condition for the switch-in of the electric motor 50 (detection of the closed state of the operating switch 30 by the overshoot of the predefined limiting value for the rising voltage ramp dU/dt) is held in a buffer memory for a specified time interval Δt. The further condition for the restarting of the electric motor 50 represented in FIG. 5 is an overshoot of the initial voltage U.sub.I. Only upon the detection by the monitoring unit 41, via the comparator 44, of an overshoot of a predefined initial voltage value UV does the start-up of the electric motor 50 proceed. It is thus provided that the overshoot of the gradient dU/dt of the rising voltage ramp 15 in excess of the predefined limiting value and the overshoot of the predefined initial voltage U.sub.I lie within a predefined time interval ΔT. A time interval ΔT of 80 to 200 milliseconds has proven to be appropriate. Advantageously, the time interval ΔT is 100 milliseconds.

[0046] If, further to the expiry of the time interval ΔT, at least one of the two conditions (overshoot of the limiting value of the gradient dU/dt of the rising voltage ramp 15 and/or the overshoot of the predefined initial value U.sub.I) is not established, no restarting of the electric motor 50 will proceed.

[0047] FIG. 6 illustrates the run-down of the electric motor 50 following the switch-out of the operating switch 30. In FIG. 6 it is assumed that the input voltage U.sub.E, following the opening of the operating switch 30 at time point t.sub.1, drops below an undervoltage U.sub.U. If the user then recloses the operating switch 30 at time point t.sub.3, the input voltage U.sub.E rises again, until firstly the undervoltage U.sub.U is exceeded, and thereafter a starting voltage U.sub.S for the restarting of the electric motor 50 is exceeded. Appropriately, the monitoring of the input voltage U.sub.E on the drive circuit 40 in relation to the gradient dU/dt of the rising voltage ramp 15 only proceeds after this time point t′.sub.3. In accordance with the representation of the voltage characteristic in FIG. 5, following the overshoot of the starting voltage U.sub.S a gradient dU/dt of the rising voltage ramp 15 must firstly be determined which exceeds a predefined limiting value. The condition must additionally be fulfilled that the initial voltage U.sub.I is exceeded prior to the restarting of the electric motor 50 at time point t.sub.4. The gradient dU/dt of the rising voltage ramp 15 is to be determined with effect from the start of the overshoot of the starting voltage U.sub.S up to the overshoot of the initial voltage U.sub.I. Immediately the rise in the gradient dU/dt in excess of a predefined limiting value is detected, this item of data will be stored. If, during this time interval from t.sub.3 to t.sub.4, no gradient dU/dt of the rising voltage ramp 15 is detected which exceeds the predefined limiting value, the electric motor 50 will not be started.

[0048] FIG. 3 represents the sequence of an embodiment of a method according to the invention. Field 70 indicates that the operating switch 30—following a switch-out—has been reclosed (ON). In a first field 71, it is queried whether the input voltage U.sub.E has achieved the starting voltage U.sub.S required for the restarting of the electric motor 50. This is represented correspondingly in FIG. 6.

[0049] If this is the case, the input voltage U.sub.E will lie above a predefined starting voltage U.sub.S, the gradient dU/dt of the rising voltage ramp 15 of the input voltage U.sub.E will be determined, and it will be confirmed whether this variable exceeds a predefined limiting value (field 72). If this is the case, in field 73, the input of a predefined time interval ΔT will proceed, within which the detection of the switching signal for the switch-in of the electric motor 50 must lie.

[0050] Thereafter, in field 74, it is queried whether the initial voltage U.sub.I has been achieved within the time window ΔT. If this is the case, in field 75, the electric motor 50 is started. If the conditions specified in fields 72 and 74 are not fulfilled, the sequence branches back to field 71, via the “NO” branch. If, for example, following the detection of the gradient dU/dt, the initial voltage U.sub.I is not achieved within the time window ΔT, the sequence branches back to the start of field 71 via the “NO” path.

[0051] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.