Matrix Switches for Optimizing Resource Utilization in Large-Scale Charging Stations with Distributed Energy Resources
20220363155 · 2022-11-17
Inventors
- Emil Youssefzadeh (Palos Verdes Estates, CA, US)
- Marcelo Barros (Ladera Ranch, CA, US)
- Salim Youssefzadeh (Redondo Beach, CA, US)
Cpc classification
H02B1/20
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A DC matrix power switch structure electrically connects m DC power modules to n charge dispensers for charging electric vehicles. The matrix includes an input structure having m conducting input busbar pairs and an output structure having n conducting output busbar pairs. A first busbar of m input busbar pairs is connected to a positive voltage terminal and a second busbar of m input busbar pairs is connected to a negative voltage terminal of each of m DC power modules. A third busbar of n output busbar pairs is connected to a positive voltage terminal and a fourth busbar of n output busbar pairs is connected to a negative voltage terminal of each of n charge dispensers. The combination produces two times m×n busbar crossing points. A power switch, when activated, electrically connects to the associated busbar at the busbar crossing point.
Claims
1. A DC matrix power switch (m×n matrix) structure that mechanically and electrically connects m DC power modules to n charge dispensers for charging electric vehicles comprising: an input structure having m conducting input busbar pairs; wherein the first busbar of each of said m input busbar pairs is connected to the positive voltage terminal of each of m DC power modules; wherein the second busbar of said m input busbar pairs is connected to the negative voltage terminal of each of said m DC power modules; an output structure having n conducting output busbar pairs; wherein the first busbar of each of said n output busbar pairs is connected to the positive voltage terminal of each of said n charge dispensers; wherein the second busbar of each of said n output busbar pairs is connected to the negative voltage terminal of each of said n charge dispensers; wherein the input structure and the output structure are arranged to form m×n crossing busbar pairs corresponding to two times m×n busbar crossing points (nodes); a power switch mechanically mounted to the matrix power switch structure at each of two times m×n busbar crossing points (nodes); a communication link for at least control signals to activate or deactivate each power switch; wherein when activated, the power switch mechanically and electrically connects to the associated busbar at the busbar crossing point (node); connections are made between busbar pairs so that there is current flow from positive to negative; when power is removed from the power switch, or the power switch receives a command to deactivate, the connection between the associated input and output busbars is terminated.
2. The DC matrix power switch of claim 1, wherein the power switch comprises one or more actuators to mechanically and electrically connect at least one input busbar to at least one output busbar with a flexible conductor.
3. The DC matrix power switch of claim 2, wherein the DC power is disconnected before the power switch is closed or opened.
4. The DC matrix power switch of claim 2, wherein the one or more actuators form a power switch assembly that connects associated busbar pairs at pair crossing points (nodes), connecting power between the positive and negative input busbars from at least one DC power module and the associated positive and negative output busbars that provide power to at least one charge dispenser.
5. The DC power switch assembly of claim 4, wherein the DC power is disconnected before the power switch assembly is closed or opened.
6. The DC matrix power switch of claim 1, wherein the DC matrix power switch comprises a communication link from a Centralized Management System to operate at least each power switch.
7. The DC matrix power switch of claim 1, wherein the DC matrix power switch comprises a communication link from a Centralized Management System to operate the DC matrix power switch in coordination with at least the DC power modules and the charge dispensers.
8. The DC matrix power switch of claim 1, wherein the DC matrix power switch comprises a communication link from a Centralized Management System to operate the DC matrix power switch in coordination with the entire DER (Distributed Energy Resource) system including the DC power modules and the charge dispensers.
9. A DC matrix power switch (m×n matrix) structure that electrically connects m DC power modules to n charge dispensers for charging electric vehicles comprising: an input structure having m conducting input busbar pairs; wherein the first busbar of each of said m input busbar pairs is connected to the positive voltage terminal of each of m DC power modules; wherein the second busbar of said m input busbar pairs is connected to the negative voltage terminal of each of said m DC power modules; an output structure having n conducting output busbar pairs; wherein the first busbar of each of said n output busbar pairs is connected to the positive voltage terminal of each of said n charge dispensers; wherein the second busbar of each of said n output busbar pairs is connected to the negative voltage terminal of each of said n charge dispensers; wherein the input structure and the output structure are arranged to form m×n crossing busbar pairs corresponding to two times m×n busbar crossing points (nodes); a power switch mechanically mounted to the matrix power switch structure at each of two times m×n busbar crossing points (nodes); a communication link for at least control signals to activate or deactivate each power switch; wherein when activated, the power switch electrically connects to the associated busbar at the busbar crossing point (node); connections are made between busbar pairs so that there is current flow from positive to negative; when power is removed from the power switch, or the power switch receives a command to deactivate, the connection between the associated input and output busbars is terminated.
10. The DC matrix power switch of claim 9, wherein the power switch comprises one or more actuating circuits to electrically connect at least one input busbar to at least one output busbar.
11. The DC matrix power switch of claim 9, wherein the DC power is disconnected before the power switch is closed or opened.
12. The DC matrix power switch of claim 11, wherein the one or more actuating circuits form a power switch assembly that connects associated busbar pairs at pair crossing points (nodes), connecting power between the positive and negative input busbars from at least one DC power module and the associated positive and negative output busbars that provide power to at least one charge dispenser.
13. The DC matrix power switch of claim 12, wherein the DC power is disconnected before the power switch assembly is closed or opened.
14. The DC matrix power switch of claim 9, wherein the DC matrix power switch comprises a communication link from a Centralized Management System to operate the DC matrix power switch in coordination with at least the DC power modules and the charge dispensers.
15. The DC matrix power switch of claim 9, wherein the DC matrix power switch comprises a communication link from a Centralized Management System to operate the DC matrix power switch in coordination with the entire DER (Distributed Energy Resource) system including the DC power modules and the charge dispensers.
16. A matrix power switch (m×n matrix) structure that electrically connects m lower-power input modules to n higher-power output modules: an input structure having m conducting input busbar pairs, where m is greater than n; wherein the first busbar of each of said m input busbar pairs is connected to the positive voltage terminal of each of m lower power modules; wherein the second busbar of said m input busbar pairs is connected to the negative voltage terminal of each of said m lower power modules; an output structure having n conducting output busbar pairs, where n is less than m; wherein the first busbar of each of said n output busbar pairs is connected to the positive voltage terminal of each of said n higher-power modules; wherein the second busbar of each of said n output busbar pairs is connected to the negative voltage terminal of each of said n higher-power modules; wherein the input structure and the output structure are arranged to form m×n crossing busbar pairs corresponding to two times m×n busbar crossing points (nodes); a power switch mechanically mounted to the matrix power switch structure at each of two times m×n busbar crossing points (nodes); a communication link for at least control signals to activate or deactivate each power switch; wherein when activated, the power switch electrically connects to the associated busbar at the busbar crossing point (node); connections are made between busbar pairs so that there is current flow from positive to negative; when power is removed from the power switch, or the power switch receives a command to deactivate, the connection between the associated input and output busbars is terminated.
17. The DC matrix power switch of claim 16, wherein the power switch comprises one or more actuating circuits to electrically connect at least one input busbar to at least one output busbar.
18. The DC matrix power switch of claim 17, wherein the DC power is disconnected before the power switch is closed or opened.
19. The DC matrix power switch of claim 17, wherein the one or more actuating circuits form a power switch assembly that connects associated busbar pairs at pair crossing points (nodes), connecting power between the positive and negative input busbars from at least one low-power module and the associated positive and negative output busbars that provide power to at least one high-power module.
20. The DC matrix power switch of claim 19, wherein the DC power is disconnected before the power switch assembly is closed or opened.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The skilled artisan will understand that the drawings are for illustration purposes only. The drawings are not intended to limit the scope of the present teachings in any way.
[0023]
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[0036] Before one or more embodiments of the present teachings are described in detail, one skilled in the art will appreciate that the present teachings are not limited in their application to the details of construction, the arrangements of components, and the arrangement of steps set forth in the following detailed description or illustrated in the drawings. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting.
DESCRIPTION OF VARIOUS EMBODIMENTS
[0037] In
[0038] Heavy-duty EVs, such as commercial trucks, require electric charging stations that handle different battery capacities and have sufficient space and energy capacity for multiple charge dispensers to simultaneously connect and charge numerous large EVs. Each charging station may require upwards of 30 charge dispensers of varying power from 250 kW to over 1 MW that can service light, medium, and heavy-duty trucks. The aggregate power requirements in such instances may well exceed 25 MW.
[0039] Implementation of such a charging station poses challenges for optimizing the sharing of multiple DER system resources to achieve maximum energy and cost efficiency while minimizing energy curtailment. First, the aggregate converter power is designed for peak time utilization at the charging station but is incrementally expandable to meet demand while maintaining the shortest average charge session.
[0040] Referring to
[0041] Solar array 115 supplements power from a utility's electrical grid 102. Solar array 115 includes a plurality of individual solar panels 115a, 115b, and up to a large number of solar panels 115n. Output power from solar array 115 interfaces with other energy resources of the DER system via the voltage conditioning-switching-distribution subsystem 116. The output of the voltage conditioning-switching-distribution subsystem 116 ultimately feeds the DC power modules 118a to 118m or provides local power to run the charging station and support facilities. Similarly, other power sources such as wind turbines 117, emergency generators (not shown), and hydro-generators 119 are connected to the voltage conditioning-switching-distribution subsystem 116 and supplement power from power grid 102. Power generated in excess of the immediate needs can be stored in the battery energy storage systems (BESS) 121 and retrieved later when needed to supplement demand. BESS 121 can be large industrial battery packs 121a, 121b to 121n composed of Li-Ion batteries, or batteries with similar capabilities, stored in special facilities. Other BESS 121 configurations can include fleet vehicles (e.g., school buses) parked when not being used or EVs parked while drivers are staying the night or resting in their vehicles.
[0042] Referring to
[0043] In
[0044] Referring
[0045] Referring to
[0046] Note that a third embodiment (not shown) can be a hybrid design combining some assemblies moved by a translation stage, as in the first embodiment, and some assemblies mounted to the frame, as in the second embodiment, as required to optimize the design.
[0047] It may be further noted that a fourth embodiment (not shown) is an m×n DC matrix power switch that connects m DC power modules to n charge dispensers for charging electric vehicles comprising an input structure having m conducting input busbar pairs, wherein a first busbar of each of m input busbar pairs is connected to a positive voltage terminal of each of said m DC power modules, wherein the second busbar of m input busbar pairs is connected to a negative voltage terminal of each of said m DC power modules, an output structure having n conducting output busbar pairs, wherein a first busbar of each of said n output busbar pairs is connected to a positive voltage terminal of each of said n charge dispensers, wherein a second busbar of each of said n output busbar pairs is connected to a negative voltage terminal of each of said n charge dispensers, wherein said input structure and said output structure are arranged to form an m by n crossing busbar pairs corresponding to two times m by n busbar crossing points, a dual-axis translation stage assembly that interfaces with each of said m by n busbar pair crossing points, wherein said m power switch assemblies comprises of two power switches, wherein each said power switch assembly can be individually positioned and attached to said matrix power switch structure and released by said dual-axis translation stage assembly at each of said m by n busbar pair crossing points, wherein when released by said dual-axis translation stage, said power switch assembly remains attached to said matrix power switch structure and wherein said dual-axis translation stage becomes available to grab a next power switch assembly for positioning, wherein said dual-axis translation stage assembly can remove an attached power switch assembly and reposition said assembly to another busbar crossing point or park said assembly in an inactive position, a communication link to send commands to activate or deactivate each of said attached power switch assembly, wherein when activated, said power switch assembly connects to its associated busbar pairs at said busbar pair crossing points, wherein connections are made between said busbar pairs such that current flows from positive to negative when said DC power modules are active and the said dispensers are charging a vehicle, and when power is removed from said power switch, or when said power switch receives a command to deactivate, said connection between said associated input and said output busbars is terminated.
[0048] Referring still to
[0049] In all preferred embodiments of the present invention, each power switch 144a, 144b of
[0050] Each power switch 144a, 144b of
[0051] Dual-polarity input busbars 143a to 143m are structurally supported by corresponding non-conductive brackets 158 as shown in
[0052] In the first embodiment and referring to
[0053] For both embodiments, once power switch 145 is enabled, it can only change state once the respective DC power module is in the idle or off state 172. Power switches are not to be connected or disconnected when busbars are hot.
[0054] The centralized management system 124 of
[0055] Referring to
[0056] Centralized management system 124 controls circuit breakers 176a, 176m of
[0057] Referring to
[0058] Referring still to
[0059]
[0060] Referring to
[0061] Referring to
[0062] MPS 120 disclosed herein achieves cost savings by lowering the requirements of some electrical components when certain operational assumptions are true, such as establishing electrical contact exclusively under idle/off-load conditions.
[0063] MPS 120 disclosed herein includes an uninterruptable power supply (UPS) to allow its safe operation and shutdown in the event of a power interruption. In addition, the MPS is critical to operating the charge dispenser systems and has electromechanical parts that will need maintenance for continued safe operation. Therefore, the system may incorporate predictive maintenance software and sensors to identify and predict failures so maintenance can be scheduled and downtime can be minimized or avoided. Sensors that measure and locate temperature and vibration anomalies are expected to be installed. Examples of such systems are thermal imagers, discrete temperature sensors systems, and discrete and arrays of vibration sensors combined with vibration analysis software.
[0064] The following descriptions of various implementations of the present teachings have been presented for purposes of illustration and description. It is not exhaustive and does not limit the present teachings to the precise form disclosed. Modifications and variations are possible in light of the above teachings or may be acquired from practicing the present teachings. Additionally, the described implementation includes software, but the present teachings may be implemented as a combination of hardware and software or in hardware alone. The present teachings may be implemented with both object-oriented and non-object-oriented programming systems.
[0065] While the present teachings are described in conjunction with various embodiments, it is not intended that the present teachings be limited to such embodiments. On the contrary, the present teachings encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art.
[0066] Further, in describing various embodiments, the specification may have presented a method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. In addition, the claims directed to the method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the various embodiments.