Electric vehicle, heat pump air conditioner assembly for electric vehicle, and control method thereof
11254186 · 2022-02-22
Assignee
- GREE ELECTRIC APPLIANCES (WUHAN) CO., LTD (Wuhan, CN)
- GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI (Zhuhai, CN)
Inventors
- Junfeng Li (Guangdong, CN)
- Huaying Chen (Guangdong, CN)
- Lei Han (Guangdong, CN)
- Xiao Li (Guangdong, CN)
- Aibin Guo (Guangdong, CN)
Cpc classification
B60H2001/00942
PERFORMING OPERATIONS; TRANSPORTING
B60H2001/00961
PERFORMING OPERATIONS; TRANSPORTING
B60H2001/00935
PERFORMING OPERATIONS; TRANSPORTING
B60H1/00735
PERFORMING OPERATIONS; TRANSPORTING
B60H1/00907
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A heat pump air conditioner assembly for an electric vehicle and a control method thereof, and an electric vehicle with the heat pump air conditioner assembly for the electric vehicle are provided. The heat pump air conditioner assembly includes a heat pump air conditioning system and a HVAC box body. An in-vehicle heat exchanger of the heat pump air conditioning system is located in the HVAC box body. An auxiliary heater is also arranged in the HVAC box body. The auxiliary heater is located at a leeward side of the in-vehicle heat exchanger. The heat pump air conditioning system is provided with a defrosting branch connecting with a refrigerant outlet of an external heat exchanger and a suction port of a compressor. When the heat pump air conditioning system is in a defrosting mode, the HVAC box body supplies air to the vehicle, the auxiliary heater is turned on.
Claims
1. A control method for controlling an heat pump air conditioner assembly for an electric vehicle, the heat pump air conditioner assembly for the electric vehicle comprising a heat pump air conditioning system, a Heating, Ventilation and Air Conditioning (HVAC) box body and an auxiliary heater, wherein in the heat pump air conditioning system, a four-way valve comprises four ports, a first port of the four ports connects with an exhaust port of a compressor by a first pipeline, a second port of the four ports connects with an outside-vehicle heat exchanger by a second pipeline, a third port of the four ports connects with a suction port of the compressor by a third pipeline, and a fourth port of the four ports connects with an in-vehicle heat exchanger by a fourth pipeline, the outside-vehicle heat exchanger and the in-vehicle heat exchanger are connected in series by a fifth pipeline to form a refrigerant loop; the heat pun air conditioning system further comprises a defrosting branch and a defrosting electromagnetic valve; one end of the defrosting branch connects with the fifth pipeline, and an other end of the defrosting branch connects with the third pipeline; the defrosting electromagnetic valve is arranged on the defrosting branch, and the defrosting electromagnetic valve is configured to control an on-off of the defrosting branch; the in-vehicle heat exchanger is located in the HVAC box body; the auxiliary heater is also arranged in the HVAC box body; the auxiliary heater is located at a leeward side of the in-vehicle heat exchanger and when the heat pump air conditioning system is in a defrosting mode the defrosting electromagnetic valve is turned on, the HVAC box body supplies air to the vehicle, and the auxiliary heater is turned on, wherein the in-vehicle heat-exchanger comprises a first in-vehicle heat exchanger and a second in-vehicle heat exchanger connected in parallel, wherein the first in-vehicle heat exchanger connects with the fifth pipeline by a first inflow branch and connects with the fourth pipeline by a first outflow branch; the second in-vehicle heat exchanger connects with the fifth pipeline by a second inflow branch and connects with the fourth pipeline by a second outflow branch the first inflow branch is provided with a first throttling element and the second inflow branch is provided with a second throttling element, wherein collect an environment temperature outside the vehicle T.sub.outside and compare with a preset refrigeration temperature t1; and if T.sub.outside is greater than or equal to t.sub.1, perform an action A, the action A is: making both the first in-vehicle heat exchanger and the second in-vehicle heat exchanger serve as evaporators, and making an openness of the first throttling; element be a maximum value and making an openness of the second throttling element be a maximum value the maximum value is a maximum opening that the second throttling element can be achieved, wherein collect the environment temperature outside the vehicle T.sub.outside and compare with a preset heating temperature t.sub.2, where t.sub.2 is less than t.sub.1, and if T.sub.outside is less than or equal to t.sub.2, perform an action B, the action B is: making both the first in-vehicle heat exchanger and the second in-vehicle heat exchanger serve as condensers, and making an openness of the first throttling element be the maximum value and an openness of the second throttling element be the maximum value, wherein t.sub.1 is greater than or equal to 29° C. and less than or equal to 32° C., t.sub.2 is greater than or equal to 0° C. and less than or equal to 5° C., and t.sub.0 is greater than or equal to 22° C. and less than or equal to 25° C.
2. The control method according to claim 1, wherein the heat pump air conditioning system comprises a flash evaporator disposed on the fifth pipeline, and the compressor comprises an air supply port, wherein the flash evaporator is connected with the air supply port of the compressor.
3. The control method according to claim 1, wherein an air inlet of the HVAC box body is provided with an internal and external cycle ventilation door; when the internal and external cycle ventilation door is located at a first position, the air inlet of the HVAC box body is separated from an exterior of the vehicle and connects with a cab; when the internal and external cycle ventilation door is located at a second position, the air inlet of the HVAC box body connects with both the exterior of the vehicle and the cab; and when the internal and external cycle ventilation door is located at a third position, the air inlet of the HVAC box body connects with the exterior of the vehicle and is separated from the cab.
4. The control method according to claim 1, wherein the auxiliary heater is a Positive Temperature Coefficient (PTC) heater.
5. The control method according to claim 1, wherein when the heat pump air conditioning system is in the defrosting mode, make the exhaust port of the compressor connect with the outside-vehicle heat exchanger, and make the defrosting electromagnetic valve turn on, so that the refrigerant passes through the outside-vehicle heat exchanger and then directly flows back to the suction port of the compressor by the defrosting branch and the third pipeline, and make the Heating, Ventilation and Air Conditioning (HVAC) box body supply air to an interior of the vehicle, and turn on the auxiliary heater.
6. The control method according to claim 1, wherein when fall the heat pump air conditioning system is in the defrosting mode, make the exhaust port of the compressor connect with the outside-vehicle heat exchanger, make the defrosting electromagnetic valve turn on, make the Heating, make Ventilation and Air Conditioning (HVAC) box body supply air to an interior of the vehicle, turn on the auxiliary heater, and make the warm ventilation door locate at the first position.
7. The control method according to claim 1, wherein if T.sub.outside is greater than t.sub.2 and less than t.sub.1, collect a temperature in the vehicle Tin and compare with a preset mode switching temperature t.sub.0; if T.sub.in is greater than or equal to t.sub.0, perform an action C, the action C is: making both the first in-vehicle heat exchanger and the second in-vehicle heat exchanger serve as evaporators, and making the openness of the first throttling element be a maximum value, and making the openness of the second throttling element be a minimum value; and if T.sub.in is less than to and a heat pump air conditioning system is not in a defrosting mode, perform an action D, the action D is: making both the first in-vehicle heat exchanger and the second in-vehicle heat exchanger serve as condensers, making the openness of the first throttling element be a minimum value, and making the openness of the second throttling element be the maximum value, the minimum value is a maximum opening that can be achieved.
8. The control method according to claim 7, wherein when T.sub.outside is greater than t.sub.2 and less than t.sub.1 and T.sub.in is greater than or equal to t.sub.0, if the heat pump air conditioning system is in the defrosting mode, perform an action F in addition to the action C, the action F is: making the air inlet of the HVAC box body switch to an external cycle; and when T.sub.outside is greater than t.sub.2 and less than t.sub.1 and T.sub.in is less than t.sub.0, if the heat pump air conditioning system is in the defrosting mode, perform an action H, the action H is: making the four-way valve reverse, making both the first in-vehicle heat exchanger and the second in-vehicle heat exchanger serve as evaporators, making the openness of the first throttling element be a maximum value, and making the openness of the second throttling element be a minimum value, so that making the air inlet of the HVAC box body switch to the external cycle, the maximum value is a maximum opening that the first throttling element can be achieved, the minimum value is a maximum opening that the second throttling element can be achieved.
9. The control method according to claim 8, wherein when T.sub.outside is greater than t.sub.2 and less than t.sub.1 and T.sub.in is less than t.sub.0, if the heat pump air conditioning system is in the defrosting mode, perform an action K, the action K is: turning on the auxiliary heater.
10. The control method according to claim 1, wherein when the heat pump air conditioning system is in the defrosting mode, perform an action E, the action E is: making the exhaust port of a compressor connect with the outside-vehicle heat exchanger, and making the openness of the first throttling element be a minimum value and making the second throttling element be a minimum value, turning on the defrosting electromagnetic valve, the Heating, Ventilation and Air Conditioning (HVAC) box body supplying air to an interior of the vehicle, and turning on the auxiliary heater, the minimum value is a maximum opening that can be achieved.
11. The control method according to claim 1, wherein when T.sub.outside is greater than or equal to t.sub.1 and the heat pump air conditioning system is in the defrosting mode, perform an action F in addition to the action A, the action F is: making the air inlet of the HVAC box body switch to an external cycle.
12. The control method according to claim 1, wherein when T.sub.outside is less than or equal to t.sub.2 and the heat pump air conditioning system is in the defrosting mode, perform an action F in addition to the action B, the action F is: making an air inlet of a HVAC box body switch to an external cycle.
13. The control method according to claim 1, wherein the heat pump air conditioner assembly comprises a warm ventilation door arranged in the HVAC box body, the a warm ventilation door is located at the leeward side of the in-vehicle heat exchanger; when the warm ventilation door is located at a first position, all of intake air passes through the auxiliary heater; when the warm ventilation door is located at a second position, a portion of intake air passes through the auxiliary heater; and when the warm ventilation door is located at a third position, all of intake air does not pass through the auxiliary heater.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF THE REFERENCE SIGNS
(8) 10—Heat pump air conditioning system 11—Compressor 12—Four-way valve 13—Outside-vehicle heat exchanger 14a—First throttling element 14b—Second throttling element 15a—First in-vehicle heat exchanger 15b—Second in-vehicle heat exchanger 16—Defrosting electromagnetic valve 17—Air supply electromagnetic valve 18—Flash evaporator 19—Throttling element 20—HVAC box body 21—Adjusting member 22—Cycle fan 23—Cold and warm ventilation door 24—Auxiliary heater 25—Foot blowing ventilation door 26—Face blowing ventilation door 27—Defogging/defrosting ventilation door
DETAILED DESCRIPTION OF THE EMBODIMENTS
(9) One of the cores of the present disclosure is to provide a heat pump air conditioner assembly for an electric vehicle, so that a heat pump air conditioning system can still convey hot air to the interior of the vehicle when being in a defrosting mode, thereby avoiding the temperature of the interior of the vehicle drop, and ensuring ride comfort.
(10) Another core of the present disclosure is to provide a control method of the above heat pump air conditioner assembly for the electric vehicle.
(11) Still another core of the present disclosure is to provide an electric vehicle with the above heat pump air conditioner assembly for the electric vehicle.
(12) In order to make those skilled in the art better understand the present disclosure, the present disclosure will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners.
(13) Referring to
(14) On this basis, a defrosting branch is also arranged. As shown in
(15) Since an auxiliary heat exchanger is arranged in the HVAC box body, and when the heat pump air conditioning system is in a defrosting mode, the HVAC box body supplies air to the interior of the vehicle and the auxiliary heater is turned on, air is supplied to the interior of the vehicle after being heated by the auxiliary heater, which enables heat to be conveyed to the interior of the vehicle during the defrosting of the heat pump system, ensuring proper temperature inside the vehicle, and improving ride comfort. Meanwhile, in the defrosting mode, the defrosting electromagnetic valve is turned on, and a high-temperature and high-pressure refrigerant discharged from the compressor enters the outside-vehicle heat exchanger and directly flows back to the compressor for compression again, which can rapidly increase the temperature of the outside-vehicle heat exchanger and accelerate the defrosting process.
(16) There are two in-vehicle heat exchangers, namely a first in-vehicle heat exchanger 15a and a second in-vehicle heat exchanger 15b. As shown in
(17) An air inlet of the HVAC box body 20 is provided with an adjusting member 21. The adjusting member 21 may be referred to as an internal and external cycle ventilation door. The adjusting member 21 has three adjusting positions. At the first position, the air inlet of the HVAC box body is separated from the exterior of the vehicle and connects with a cab, and at this time, the entire vehicle realizes an internal cycle of air. At the second position, the air inlet of the HVAC box body 20 connects with both the interior and exterior of the vehicle, and at this time, the air cycle manner of the entire vehicle is an internal cycle plus an external cycle. At the third position, the air inlet of the HVAC box body 20 connects with the exterior of the vehicle and is separated from the cab, and at this time, the entire vehicle realizes an external cycle of air. In addition, the heat pump air conditioner assembly includes a cold and warm ventilation door 23 arranged in the HVAC box body 20. As shown in
(18) It is to be noted that the type of the auxiliary heater 24 in the embodiment of the present disclosure is not limited. In the present disclosure, a PTC heater is recommended as the auxiliary heater 24. The so-called windward side and leeward side are defined as follows. Taking an in-vehicle heat exchanger as an example, a side that meets incoming wind in the HVAC box body for the first time is the windward side or upwind side of the in-vehicle heat exchanger, and correspondingly, the other side of the in-vehicle heat exchanger is the leeward side or the downwind side. In
(19) Several main working modes of the vehicle heat pump air conditioner disclosed in the above first embodiment will be described below.
(20) For a high-power refrigeration mode, referring to
(21) The HVAC box body 20 is subjected to air treatment. Air is drawn by an air blower into an air channel through the air inlet, cooled by the first in-vehicle heat exchanger 15a and the second in-vehicle heat exchanger 15b, selectively heated or not heated by the auxiliary heater 24 through the cold and warm ventilation door 23, and then sent to an air outlet of the HVAC box body 20. According to the switch settings of different air outlets in the vehicle, the treated comfortable air can reach different positions (foot blowing, face blowing or defogging), and the adjusting member 21 at the air inlet can be manually or automatically selected to be at the first position, the second position or the third position to achieve an internal cycle, an internal or external cycle or an external cycle. The auxiliary heater 24 may be a PTC heater or may also be implemented by other heat sources, such as electric vehicle motor waste heat, and battery pack waste heat.
(22) In the high-power refrigeration mode, if the adjusting member 21 is at the third position and a defogging ventilation door is opened, a front windshield may be defogged. Of course, the cold and warm ventilation door 23 may be placed at the first position, the second position or the third position as needed to achieve further heating and drying of all the air, further drying of a portion of the air or no further heating of the air.
(23) For a high-power heating mode, also referring to
(24) The HVAC box body 20 is subjected to air treatment. Air is drawn by an air blower into an air channel through the air inlet, heated by the first in-vehicle heat exchanger 15a and the second in-vehicle heat exchanger 15b, selectively heated or not heated by the auxiliary heater 24 through the cold and warm ventilation door 23, and then sent to an air outlet of the HVAC box body 20. According to the switch settings of different air outlets in the vehicle, the treated comfortable air can reach different positions (foot blowing, face blowing or defogging/defrosting), and the adjusting member 21 at the air inlet can be manually or automatically selected to be at the first position, the second position or the third position to achieve an internal cycle, an internal or external cycle or an external cycle. The auxiliary heater 24 may be a Positive Temperature Coefficient (PTC) heater or may also be implemented by other heat sources, such as electric vehicle motor waste heat, and battery pack waste heat.
(25) In the high-power refrigeration mode, if the adjusting member 21 is at the third position and a defogging ventilation door is opened, a front windshield may be defogged. Of course, the cold and warm ventilation door 23 may be placed at the first position, the second position or the third position as needed to achieve further heating and drying of all the air, further drying of a portion of the air or no further heating of the air.
(26) For a low-power refrigeration mode, as shown in
(27) The HVAC box body 20 is subjected to air treatment. Air is drawn by an air blower into an air channel through the air inlet, cooled by the first in-vehicle heat exchanger 15a, selectively heated or not heated by the auxiliary heater 24 through the cold and warm ventilation door 23, and then sent to an air outlet of the HVAC box body 20. According to the switch settings of different air outlets in the vehicle, the treated comfortable air can reach different positions (foot blowing, face blowing or defogging), and the adjusting member 21 at the air inlet can be manually or automatically selected to be at the first position, the second position or the third position to achieve an internal cycle, an internal or external cycle or an external cycle.
(28) In the low-power refrigeration mode, if the adjusting member 21 is at the second position or the third position and a defogging ventilation door is opened, a front windshield may be defogged. Of course, the cold and warm ventilation door 23 may be placed at the first position, the second position or the third position as needed to achieve further heating and drying of all the air, further drying of a portion of the air or no further heating of the air.
(29) In addition, in the low-power refrigeration mode, and in the defogging state of the front windshield, if the humidity of air entering the HVAC box body is not large after the detection of a humidity sensor, the shutdown processing of the heat pump air conditioning system 10 may be performed. The air entering only through an external cycle can be blown to the front windshield.
(30) For a low-power heating mode, as shown in
(31) The HVAC box body 20 is subjected to air treatment. Air is drawn by an air blower into an air channel through the air inlet, heated by the second in-vehicle heat exchanger 15b, selectively heated or not heated by the auxiliary heater 24 through the cold and warm ventilation door 23, and then sent to an air outlet of the HVAC box body 20. According to the switch settings of different air outlets in the vehicle, the treated comfortable air can reach different positions (foot blowing, face blowing or defogging), and the adjusting member 21 at the air inlet can be manually or automatically selected to be at the first position, the second position or the third position to achieve an internal cycle, an internal or external cycle or an external cycle.
(32) The low-power refrigeration mode and the low-power heating mode are generally used when the outside temperature is neither too high nor too low. In this case, the refrigeration mode and heating mode are easily alternated. Since different in-vehicle heat exchangers are working during refrigeration and heating, the situation that condensed water condensed on the in-vehicle heat exchanger is reheated and enter the vehicle during the refrigeration process is avoided, thereby avoiding fogging of windows and the front windshield, and ensuring driving safety.
(33) For a defrosting mode of the outside-vehicle heat exchanger 13, as shown in
(34) After the defrosting mode is completed, the heat pump air conditioning system 10 is switched to the high-power heating mode, and the auxiliary heater 24 is turned off.
(35) Referring to
(36) Further, the control method also includes: an environment temperature outside the vehicle T.sub.outside is collected and compared with a preset refrigeration temperature t.sub.1. If T.sub.outside is greater than or equal to t.sub.1, an action A is performed, the action A is: making both a first in-vehicle heat exchanger 15a and a second in-vehicle heat exchanger 15b serve as evaporators, and making the openness of a first throttling element 14a and a second throttling element 14b be a maximum value. That is, the heat pump air conditioning system enters a high-power refrigeration mode. In this mode, if there is a defogging need, it is also necessary to perform an action F, the action F is: making an air inlet of the HVAC box body 20 be switched to an external cycle.
(37) An environment temperature outside the vehicle T.sub.outside is collected and compared with a preset heating temperature t.sub.2, where t.sub.2 is less than t.sub.1. If T.sub.outside is less than or equal to t.sub.2, an action B is performed, the action B is: making both the first in-vehicle heat exchanger 15a and the second in-vehicle heat exchanger 15b serve as condensers, and making the openness of the first throttling element 14a be a maximum value and making the openness of the second throttling element 14b be a maximum value. That is, the heat pump air conditioning system enters a high-power heating mode. In this mode, if there is a defogging need, it is also necessary to perform an action F, the action F is: an air inlet of the HVAC box body 20 is switched to an external cycle.
(38) If T.sub.outside is greater than t.sub.2 and less than t.sub.1, a temperature in the vehicle T.sub.in is collected and compared with a preset mode switching temperature to. If T.sub.in is greater than or equal to t.sub.0, an action C is performed, the action C is: making both the first in-vehicle heat exchanger 15a and the second in-vehicle heat exchanger 15b serve as evaporators, making the openness of the first throttling element 14a be a maximum value, and making the openness of the second throttling element 14b be a minimum value. That is, the heat pump air conditioning system enters a low-power refrigeration mode. In this mode, if there is a defogging need, it is also necessary to perform an action F, the action F is: making an air inlet of the HVAC box body 20 be switched to an external cycle. If T.sub.in is less than to and the heat pump air conditioning system 10 is not in a defrosting mode, an action D is performed, the action D is: making both the first in-vehicle heat exchanger 15a and the second in-vehicle heat exchanger 15b serve as condensers, making the openness of the first throttling element 14a be a minimum value, and making the openness of the second throttling element 14b be a maximum value. That is, the heat pump air conditioning system enters a low-power heating mode. In this mode, if there is a defogging need, it is also necessary to perform an action H, the action H is: making a four-way valve 12 be reversed, making both the first in-vehicle heat exchanger 15a and the second in-vehicle heat exchanger 15b serve as evaporators, making the openness of the first throttling element 14a be a maximum value, and making the openness of the second throttling element 14b be a minimum value, so that an air inlet of the HVAC box body 20 is switched to an external cycle. Of course, the auxiliary heater 24 may also be turned on to further heat and dry air after the dehumidification treatment by the first in-vehicle heat exchanger.
(39) It is to be noted that in the present disclosure, t.sub.1, t.sub.2, and to are all set according to actual conditions. Generally, t.sub.1 is greater than or equal to 29° C. and less than or equal to 32° C., t.sub.2 is greater than or equal to 0° C. and less than or equal to 5° C., and to is greater than or equal to 22° C. and less than or equal to 25° C.
(40) When the heat pump air conditioning system is in a defrosting mode, the control method controls the electric vehicle heat pump air conditioner to perform an action E specifically, the action E is: making an exhaust port of the compressor 11 connect with the outside-vehicle heat exchanger 13, and making the openness of the first throttling element 14a be a minimum value and making the openness of the second throttling element 14b be a minimum value, turning on a defrosting electromagnetic valve 16, the HVAC box body 20 supplying air to the interior of the vehicle, and turning on the auxiliary heater 24. That is, the defrosting mode of the outside-vehicle heat exchanger 13 is entered.
(41) A second embodiment is also provided in the present disclosure. Compared with the heat pump air conditioner assembly for the electric vehicle in the first embodiment, the difference of the second embodiment is the change of the structure of the HVAC box body 20, and the cold and warm ventilation door 23 and the corresponding air channel are eliminated to reduce the air intake resistance. The heat pump air conditioning system 10 and the operation mode thereof are identical to those in the first embodiment.
(42) A third embodiment is also provided in the present disclosure. Compared with the heat pump air conditioner assembly for the electric vehicle in the first embodiment, the difference of the third embodiment is the change of the heat pump air conditioning system 10. The heat pump air conditioning system includes a flash evaporator 18 disposed on the fifth pipeline. The flash evaporator 18 is connected with an air supply port of the compressor 11 to realize air supply and enthalpy increase during heating. Of course, the compressor 11 may be a single-stage compressor 11 or a two-stage or multi-stage compressor 11.
(43) In addition, an electric vehicle is disclosed in the present disclosure, which is with the heat pump air conditioner assembly for the electric vehicle disclosed in any of the above embodiments.
(44) Since the above heat pump air conditioner assembly for the electric vehicle is adopted, the electric vehicle has the technical advantages corresponding to the above heat pump air conditioner assembly, and will not be described in detail herein.
(45) The electric vehicle, the heat pump air conditioner assembly for the electric vehicle and the control method thereof provided by the present disclosure are described in detail above. The principles and implementation manners of the present disclosure have been described herein with specific examples, and the description of the above embodiments is only to assist in understanding the method of the present disclosure and its core idea. It is to be noted that a number of modifications and refinements may be made on the present disclosure by those of ordinary skill in the art without departing from the principles of the present disclosure, and such modifications and refinements also fall within the scope of protection of the present disclosure.