Gearing assemblies and apparatus
11255430 · 2022-02-22
Assignee
Inventors
Cpc classification
F16H2200/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2007/0092
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/421
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2011/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2011/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H2200/2038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/046
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2007/0038
PERFORMING OPERATIONS; TRANSPORTING
F16H2063/3093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Some embodiments are directed to a gearing assembly including a rotary input member, a rotary output member and a gearing arrangement between the input member and the output member selectively engageable to effect a driving engagement between the input member and the output member through at least a first torque connection having a first gear ratio and a second torque connection having a second gear ratio. One of the rotary input member and the rotary output member includes a first shaft and the first torque connection includes a first dog clutch including a dog hub having a hub set of teeth and a surrounding dog ring including a ring set of teeth. The hub and ring sets of teeth are radially projecting and mutually engageable. The dog hub is mounted on the first shaft so as to allow axial movement of the dog hub relative to the shaft.
Claims
1. A gearing assembly comprising a rotary input member, a rotary output member and a gearing arrangement between the input member and the output member selectively engageable to effect a driving engagement between the input member and the output member through at least a first torque connection having a first gear ratio and a second torque connection having a second gear ratio, wherein one of the rotary input member and the rotary output member comprises a first shaft and the first torque connection comprises a first dog clutch comprising a dog hub comprising a hub set of teeth and a surrounding dog ring comprising a ring set of teeth, the hub and ring sets of teeth being radially projecting and mutually engageable, the dog hub being mounted on the first shaft so as to allow axial movement of the dog hub relative to the first shaft and dog ring with rotation of the dog hub relative to the first shaft being resisted such that when the dog hub is axially aligned with the dog ring, the hub and ring sets of teeth engage and rotational drive may be transferred between the first shaft and the dog ring, the hub and ring sets of teeth of the first dog clutch being dimensioned and spaced so that upon axial movement between the dog hub and the dog ring with the sets of teeth appropriately in register with one another, the teeth in each set may pass through spacings between the teeth in the respective other set, so that the dog hub is moveable between a first disengaged position with the hub set of teeth axially spaced in a first direction from the ring set of teeth, a first engaged position with the hub set of teeth aligned and engaged with the ring set of teeth, and a second disengaged position with the hub set of teeth axially spaced in a second direction from the ring set of teeth, and wherein the gearing arrangement comprises a first planetary gear stage having a sun gear which comprises the dog ring of the first dog clutch.
2. The gearing assembly according to claim 1, wherein the second torque connection comprises a second dog clutch comprising a respective dog hub comprising a respective hub set of teeth and a respective surrounding dog ring comprising a respective ring set of teeth, the respective hub and ring sets of teeth being radially projecting and mutually engageable, the gearing arrangement comprising a second planetary gear stage having a sun gear which comprises the dog ring of the second dog clutch and wherein the dog ring of the second dog clutch comprises a planetary gear carrier of the first planetary gear stage.
3. The gearing assembly according to claim 2, wherein the first and second dog clutches share a common dog hub, which is moveable between the first engaged position in which driving engagement between the input member and the output member is effected through the first torque connection and a second engaged position in which driving engagement between the input member and the output member is effected through the second torque connection.
4. The gearing assembly according to claim 3, wherein the dog hub has a common hub set of teeth for selective engagement with the ring set of teeth of the first dog clutch and a ring set of teeth of the second dog clutch.
5. The gearing assembly according to claim 3, wherein the dog hub comprises a first hub set of teeth for selective engagement with the ring set of teeth of the first dog clutch and a second hub set of teeth for selective engagement with a ring set of teeth of a second dog clutch.
6. The gearing assembly according to claim 1, wherein the gearing assembly comprises a gearing arrangement between the input member and the output member selectively engageable to effect a driving engagement between the input member and the output member through at least a first torque connection having a first gear ratio, a second torque connection having a second gear ratio, and a third torque connection having a third gear ratio, wherein the first torque connection comprises a first dog clutch, the second torque connection comprises a second dog clutch, and the third torque connection comprises a third dog clutch.
7. The gearing assembly according to claim 6, wherein the first, second, and third dog clutches comprise a common dog hub which is arranged for movement axially between the first engaged position in which driving engagement between the input member and the output member is effected through the first torque connection, a second engaged position in which driving engagement between the input member and the output member is effected through the second torque connection, and a third engaged position in which driving engagement between the input member and the output member is effected through the third torque connection, wherein the first engaged position is axially between the second engaged position and the third engaged position.
8. The gearing according to claim 7, wherein the common dog hub comprises a common set of hub teeth which is for selective engagement with the dog ring of the first dog clutch and respective dog rings of the second dog clutch and the third dog clutch.
9. The gearing assembly according to claim 7, wherein the second and/or third dog clutch are of a different kind than the first dog clutch and the common dog hub comprises two or more hub sets of teeth each for engaging with a corresponding remaining portion of at least one of the first, second, and third dog clutch.
10. The gearing assembly according to claim 1, wherein the hub set of teeth and the ring set of teeth are profiled to encourage ease of engagement whilst discouraging dis-engagement when under rotational driving load.
11. The gearing assembly according to claim 1, wherein the teeth of the hub set of teeth and/or the ring set of teeth comprise radiused contact surfaces to encourage engagement.
12. The gearing assembly according to claim 1, wherein engaging surfaces of teeth of the hub set of teeth and the ring set of teeth comprise complementary convex and concave surface portions such that when the sets of teeth are aligned, the convex portions on one set of teeth tend to rest in the concave portions of the other set of teeth so as to resist relative axial movement between the sets of teeth when under rotational load.
13. A gearing apparatus comprising the gearing assembly according to claim 1 and a shift arrangement for shifting the gearing arrangement between a first state in which there is driving engagement between the input member and the output member through the first torque connection and a second state in which the gearing arrangement does not provide driving engagement between the input member and the output member through the first torque connection.
14. The gearing apparatus according to claim 13, wherein the shift arrangement comprises at least one shift stick for acting on the gearing assembly for shifting the gearing arrangement between at least the first state and the second state and the at least one shift stick is carried in a slot extending axially in the outer surface of the first shaft and arranged for axial movement therewithin relative to the first shaft for acting on the gearing assembly in shifting the gearing arrangement between the first state and the second state.
15. A gearing apparatus comprising a gearing assembly comprising a rotary input member, a rotary output member and a gearing arrangement between the input member and the output member selectively engageable to effect a driving engagement between the input member and the output member through at least a first torque connection having a first gear ratio and a second torque connection having a second gear ratio, the gearing apparatus further comprising a shift arrangement for shifting the gearing arrangement between a first state in which there is driving engagement between the input member and the output member through the first torque connection and a second state in which the gearing arrangement does not provide driving engagement between the input member and the output member through the first torque connection, the shift arrangement comprising at least one shift stick for acting on the gearing assembly for shifting the gearing arrangement between at least the first state and the second state, wherein one of the rotary input member and the rotary output member comprises a first shaft and the at least one shift stick is carried in a slot extending axially in the outer surface of the first shaft and arranged for axial movement therewithin relative to the first shaft for acting on the gearing assembly in shifting the gearing arrangement between the first state and the second state.
16. The gearing apparatus according to claim 14, wherein the gearing arrangement has a third state in which there is driving engagement between the input member and the output member through the second torque connection and the at least one shift stick is arranged for acting on the gearing assembly for shifting the gearing arrangement between at least the first state, the second state and the third state.
17. The gearing apparatus according to claim 14, wherein the shifting arrangement comprises a plurality of shift sticks which are angularly spaced from one another around the first shaft and disposed in respective slots extending axially in the outer surface of the first shaft.
18. The gearing apparatus according to claim 17, wherein the plurality of shift sticks are arranged in respective sets, with the or each shift stick in a respective set arranged to act in parallel with any other members of the set, whilst acting independently of the or each shift stick in any other set or sets.
19. The gearing apparatus according to claim 15, further comprising at least one clutch for use in shifting the gearing arrangement between states, the clutch comprising at least one clutch hub which is mounted on the first shaft so as to allow axial movement of the clutch hub relative to the first shaft with rotation of the clutch hub relative to the first shaft being resisted, wherein the at least one shift stick is arranged for acting on the at least one clutch hub for causing axial movement thereof.
20. The gearing assembly according to claim 1, further including a motor comprising a rotor and a stator, wherein the gearing arrangement is provided at a location spaced axially in a first direction from the motor rotor and a shift fork for operating the shift mechanism is provided at a location spaced axially in a second, opposite, direction from the motor rotor.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Embodiments of the presently disclosed subject matter will now be described, by way of example only, with reference to the accompanying drawings in which:
(2)
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(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(12)
(13) The hub drive system further includes gearing apparatus 4 which in turn includes a gearing assembly 5 and a shift arrangement 6 for acting on the gearing assembly 5 and changing between gears. The gearing assembly 5 includes the shaft 3 as a rotary output member.
(14) Considering now
(15) The gearing assembly 5 also includes a gearing arrangement 52 which includes a plurality of planetary gear stages. Each planetary gear stage includes a sun gear 521a, 521b, 521c and planetary gears 522 carried on a respective planet carrier 523. A common fixed ring gear 524 is provided within which the planetary gears 522 can run. Each planet carrier 523 is borne on the sun gear 521b, 521c of the subsequent planetary gear stage.
(16) A first of the sun gears 521a in the series is carried by the motor rotor 1b so as to rotate therewith. Each of the planetary gear stages act as a reduction gear. These gear stages preferably use planet gears which are small in comparison with the sun gear to give a relatively low reduction ratio of say in the order of 2.7:1 per stage.
(17) In the present embodiment there are two gear stages of approximately 2.7:1 which therefore gives a mechanical ratio spread of approximately 7:1 and combined with a traction motor, this can give a range of approximately 20:1. This ratio spread is typical of that required for a high performance military vehicle, either a wheel driven vehicle with a hub drive or a tracked vehicle. For a vehicle with a lower power to weight ratio, a third planetary gear stage could be added to give an overall spread of approximately 50:1.
(18) Where a planetary gear reduction is used with a ratio of approximately 2.7:1 and this has small planet gears, this will lead to relatively large sun gears. This is advantageous as it provides space inside the sun gears which can be used.
(19) Each sun gear 521a, 521b, 521c includes a dog ring 53 which is arranged for cooperation with the dog hub 51 so as to act as a dog clutch. Each dog ring 53 correspondingly acts as an output of the gearing arrangement 52.
(20)
(21) As can be seen most clearly in
(22) The teeth in the hub set of teeth 51a are provided on a curved circumferential surface of the dog hub 51. Teeth in the ring set of teeth 53a are provided on a curved (inner) circumferential surface of the dog ring 53. Each tooth has a root at the respective curved surface and projects radially therefrom.
(23) The hub set of teeth 51a and ring sets of teeth 53a (a portion of which are shown in more detail in
(24) Furthermore the sets of teeth 51a, 53a are arranged so that the set of hub teeth 51a may pass through the set of ring teeth 53a when there is appropriate register between the sets of teeth. As will be appreciated, when engagement has been achieved as shown in
(25) Thus the dog hub 51 may be moved from a first position in which it is engaged with the dog ring 53 of the second sun gear 521b to a first disengaged position which is axially to one side of its engaged position and to a second disengaged position which is axially to the other side of its first engaged position. Furthermore from the disengaged positons the dog hub 51 may be moved to second and third engaged positions, that is respectively into engagement with the dog ring 53 of the first sun gear 521a or the dog ring 53 of third sun gear 521c.
(26) With the dog hub 51 axially positioned so that its teeth 51a are engaged with the dog ring 53 of the first sun gear 521a, drive is provided directly from the motor rotor 1b to the output shaft 3 via the dog ring 53 of the first sun gear 521a and the dog hub 51. Here the dog ring 53 of the first sun gear 521a and the dog hub 51 are acting as a first dog clutch.
(27) When the dog hub 51 is axially aligned with the dog ring 53 of the second sun gear 521b, then rotational drive from the motor rotor 1b occurs via the first planetary gear stage with the dog ring 53 of the second sun gear 521b and the dog hub 51 acting as a second dog clutch. Here there is a speed reduction so the output shaft 3 rotates more slowly than the motor rotor 1b.
(28) Similarly when the dog hub 51 is aligned with the dog ring 53 of the third sun gear 521c then drive from the motor rotor 1b is provided to the shaft 3 via two planetary gear stages with the dog ring 53 of the third sun gear 521c and dog hub 51 acting as a third dog clutch.
(29) It will be appreciated that if a further planetary gear stage is provided then this may be engaged using the same mechanism. That is to say a fourth dog clutch arrangement may be provided with an appropriate dog ring carried on a fourth sun gear.
(30) Thus one “common” dog hub 51 and appropriate shift arrangement can be used to provide any number of gears desired. The hub set of teeth 51a and the ring set of teeth 53a are profiled to help with operation of the system. First facing edges of the teeth which will contact with the respective other set of teeth during engagement are radiused to reduce contact stress and help to guide the teeth into engagement with one another. These radiused portions can be seen for example in
(31) It will be noted that during engagement of the sets of teeth 51a, 53a there will tend to be relative rotation between the dog hub 51 and the dog ring 53. These radiused surfaces 51b, 53b are chosen with the aim of guiding the teeth into mutual engagement with one another.
(32) Furthermore the respective sets of teeth 51a, 53a are profiled to encourage engagement and alignment of the teeth to be maintained when under rotational load when the respective dog clutch is transferring load. In particular the mating surfaces of the teeth which transfer such load include complementary concave and convex portions which can rest in one another during rotational drive. In the present embodiment, the dog hub teeth 51a have a groove 51c provided in a side wall surface which is arranged to accept a corresponding convex portion 53c in the dog ring teeth 53a to help maintain alignment between the respective sets of teeth under rotational load. As will be appreciated, under rotational load, the convex portions 53c will tend to nestle into the concave groove portions 53c so resisting axial movement of the dog hub 51 out of engagement with the dog ring 53.
(33) It will be appreciated that with the above described gearing assembly a shift fork might be provided for directly acting on the dog hub 51 for shifting its axial position to select the desired gears.
(34) However in the present arrangement a different form of shifting arrangement 6 is provided. As schematically illustrated in
(35) In this case, whilst the dog hub 51 and gearing assembly 5 as a whole is provided on one side of the motor 1, the shift fork 61 is provided on the opposite side of the motor 1. This again allows more flexibility in the arrangement of the system and for example allows the provision of the shift fork 61 to be on an inboard side of the motor whereas the gearing arrangement is on the outboard side of the motor. This can help from an overall system design point of view. In addition this can help to lead to a more compact arrangement where, as can be seen for example by consideration of
(36) More detail of the shift arrangement can be seen by consideration of
(37) The shift ring 63 is arranged to be acted on via the shift fork 61 so the axial movement of the shift fork 61 will cause axial movement of the dog hub 51 via the shift ring 63 and the shift sticks 62.
(38) It should be noted that in alternatives, different numbers of shift sticks 62 might be provided. Further if it is desired to provide independent control of more than one dog hub, independent shift sticks or sets of shift sticks might be provided with each stick or set for controlling a respective dog hub. Then each dog hub may have its own respective associated set of shift sticks 62 and respective shift ring 63 for control by a respective shift fork.
(39)
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(41) In this arrangement, the dog hub 51 carries separate sets of dog teeth 51a, 51a′ and 51a″. Further the sun gears of the gearing arrangement 52 carry different types of dog ring 53, 53′ and 53″.
(42) The first set of dog teeth 51a is arranged for engagement with the dog ring 53 carried by the second sun gear 521b. This set of dog teeth 51a and dog ring 53 are of the type described above and shown, for example in
(43) On the other hand the second and third sets of dog teeth 51a′, 51a″ provided on the dog hub 51 are of the more conventional axial extending type and are arranged for mutual engagement with corresponding axial sets of teeth 53′, 53″ provided on the first sun gear 521a and the third sun gear 521c. In this case these sets of teeth extend from axial faces on the dog hub 51, and sun gears 521a, 521c.
(44) Thus whilst the first dog clutch 53, 51a is one of the type where the two sets of dog teeth may pass through one another, the second 53′, 51a′ and third 53″, 51a″ dog clutches are ones where engagement is provided by axial movement in a first direction and disengagement can only be achieved by axial movement in the reverse direction.
(45) Thus engagement of the second set of hub teeth 51a′ with the corresponding dog ring 53′ may be achieved with the dog hub 51 at one axial extent of its movement whilst engagement of the third set of hub teeth 51a″ may be achieved with the corresponding dog ring 53″ with the hub 51 at its opposite axial extent of travel. On the other hand engagement of the first dog clutch via the first set of dog teeth 51a and the appropriate dog ring 53 may be provided at an intermediate axial position of the dog hub 51.
(46) In this way, again three different gears may be selectively engaged using axial travel of a common dog hub 51 to select each.
(47) Further it will be appreciated that further dog rings 53 of the type shown in
(48) Further note that what is relevant is the relative axial position of the dog hub at which a gear is engaged not the axial positions of the respective clutches. Thus while axially extending teeth type “one way” clutches need to be used at an end of axial travel of a common dog hub (if at all), they need not be provided at the axially outermost location. A “pass through” type clutch at the end of a line of clutches can still be engaged with the dog hub in an intermediate location—this being down to the location of the respective sets of teeth on the hub. Further in other cases multiple independent dog hubs might be used rather than a common dog hub.
(49) Note that the arrangement shown in
(50) As alluded to above, whilst the shift arrangement and the dog clutch arrangements are used together in the above described embodiments, these ideas may be used separately. Thus the present type of dog clutch arrangement might be used in a system which does not make use of the particular shift arrangement described and similarly the particular shift arrangement described might be used in circumstances where only more conventional dog clutches are used. Thus whilst particular advantages can be obtained when these ideas are used together in terms of the overall flexibility and compactness of the gearing assembly and apparatus that can be achieved, these ideas are also useful separately from one another.
(51) Note of course that whilst the above description has been written in terms of a hub drive system and the driving of a wheel, this is in no way essential. The current gearing assemblies and apparatus may be used in other types of drive system.