Remote control for a wireless load control system
11670464 · 2023-06-06
Assignee
Inventors
- Gregory S. Altonen (Easton, PA, US)
- Edward M. Felegy, Jr. (Macungie, PA, US)
- Elliot G. Jacoby, Jr. (Glenside, PA, US)
- Gregory M. Snyder (Germansville, PA, US)
Cpc classification
H01H9/025
ELECTRICITY
E06B9/68
FIXED CONSTRUCTIONS
International classification
E06B9/68
FIXED CONSTRUCTIONS
H05B39/08
ELECTRICITY
Abstract
A remote control for a wireless load control system, the remote control comprising: a housing having a front surface and an outer periphery defined by a length and a width; an actuator provided at the front surface of the housing; a wireless transmitter contained within the housing; and a controller contained within the housing and coupled to the wireless transmitter for causing transmission of a wireless signal in response to an actuation of the actuator, the wireless transmitter and the controller adapted to be powered by a battery contained within the housing; wherein the length and the width of the housing are slightly smaller than a length and a width of a standard opening of a faceplate, respectively, such that the outer periphery of the housing is adapted to be received within the standard opening of the faceplate when the housing and the faceplate are mounted to a vertical surface.
Claims
1. A system configured to control power delivered from a power distribution source to an electrical load, the system comprising: a control device that includes: a housing having a front surface, a rear surface, and an outer periphery defined by a height and a width, the housing including one or more coupling features disposed on at least a portion of an external surface of the housing; a slot disposed within the housing to receive an energy storage device; at least one actuator provided at the front surface of the housing; a radio-frequency (RF) transmitter circuitry disposed within the housing; and controller circuitry disposed within the housing, the controller circuitry configured to cause the RF transmitter circuitry to transmit an RF signal for controlling the power delivered from a power distribution source to the electrical load in response to an actuation of the at least one actuator, the energy storage device, to power the RF transmitter circuitry and the controller circuitry; a mounting bracket that includes: one or more complimentary coupling features to engage the one or more coupling features on the housing to couple the control device to the mounting bracket; and at least one mounting bracket attachment feature to permit attachment of the mounting bracket to a surface, wherein, after attachment to the surface, the mounting bracket couples to the housing in such a manner as to permit at least a portion of the housing to pass through, from a rear surface of to a front surface of a first aperture formed in an electrical faceplate.
2. The system of claim 1 wherein the control device further comprises: a tray member to accommodate an energy storage device, the tray member slidably insertable into the interior slot of the control device.
3. The system of claim 1 wherein the one or more coupling features disposed on the surface of the housing include a recess formed along at least a portion of the outer periphery of the housing.
4. The system of claim 1 wherein the at least one mounting bracket attachment feature includes: a plurality of apertures, each of the plurality of apertures to accommodate passage of a respective one of a plurality of fasteners to attach the mounting bracket to the surface.
5. The system of claim 4 wherein the plurality of fasteners includes a plurality of threaded fasteners to attach the mounting bracket to the surface.
6. The system of claim 1 wherein the at least one mounting bracket attachment feature includes: an adhesive strip to affix the mounting bracket to the surface.
7. The system of claim 1 further comprising the electrical faceplate, wherein the electrical faceplate further includes: at least one faceplate attachment feature.
8. The system of claim 7 further comprising an adapter that includes: a second aperture to permit the passage of the control device therethrough; and at least one adapter attachment feature, the at least one adapter attachment feature complimentary to the at least one faceplate attachment feature to permit coupling of the electrical faceplate to the adapter.
9. The system of claim 8 wherein the at least one adapter attachment feature comprises a plurality of adapter attachment features and wherein the at least one faceplate attachment feature comprises a corresponding plurality of faceplate attachment features complimentary to the plurality of adapter attachment features.
10. The system of claim 9 wherein the plurality of adapter attachment features comprises a plurality of apertures.
11. The system of claim 9: wherein the plurality of adapter attachment features includes a plurality of slots; and wherein the plurality of faceplate attachment features includes a plurality of posts extending from the rear surface of the faceplate, each of the plurality of posts insertable to engage a corresponding one of the plurality of slots.
12. The system of claim 8 wherein the first aperture and the second aperture have a similar aperture height and a similar aperture width.
13. The system of claim 12 wherein the first aperture and the second aperture each comprise a substantially rectangular aperture having a height of about 2.630 inches and a width of about 1.320 inches.
14. The system of claim 8 wherein the front surface of the control device projects slightly above the front surface of the faceplate upon coupling of the wireless-remote control to the combined mounting bracket/adapter/faceplate assembly.
15. The system of claim 1 wherein the at least one actuator comprises a plurality of actuators, each of the plurality of actuators to provide a different RF signal to adjust the power delivered from the power distribution source to the electrical load responsive to the actuation of the respective actuator.
16. The system of claim 1 wherein the control device further comprises an LED indicator disposed on the front surface of the control device.
17. The system of claim 16 wherein the control circuitry causes the LED indicator to illuminate load responsive to the actuation of the at least one actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(18) The foregoing summary, as well as the following detailed description of the preferred embodiments, is better understood when read in conjunction with the appended drawings. For the purposes of illustrating the invention, there is shown in the drawings an embodiment that is presently preferred, in which like numerals represent similar parts throughout the several views of the drawings, it being understood, however, that the invention is not limited to the specific methods and instrumentalities disclosed.
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(20) The dimmer switch 110 comprises a toggle actuator 114 (i.e., a control button) and an intensity adjustment actuator 116 (e.g., a rocker switch). Actuations of the toggle actuator 114 toggle, i.e., alternately turn off and on, the lighting load 104. The dimmer switch 110 may be programmed with a lighting preset intensity (i.e., a “favorite” intensity level), such that the dimmer switch is operable to control the intensity of the lighting load 104 to the preset intensity when the lighting load is turned on by an actuation of the toggle actuator 114. Actuations of an upper portion 116A or a lower portion 116B of the intensity adjustment actuator 116 respectively increase or decrease the amount of power delivered to the lighting load 104 and thus increase or decrease the intensity of the lighting load 104.
(21) A plurality of visual indicators 118, e.g., light-emitting diodes (LEDs), are arranged in a linear array on the left-side of the bezel 113. The visual indicators 118 are illuminated to provide feedback of the present intensity of the lighting load 104. The dimmer switch 110 illuminates one of the plurality of visual indicators 118, which is representative of the present light intensity of the lighting load 104. An example of a dimmer switch having a toggle actuator 114 and an intensity adjustment actuator 116 is described in greater detail in U.S. Pat. No. 5,248,919, issued Sep. 29, 1993, entitled LIGHTING CONTROL DEVICE, the entire disclosure of which is hereby incorporated by reference.
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(23) During a setup procedure of the RF load control system 100, the dimmer switch 110 is associated with one or more remote controls 120. The dimmer switch 110 is then responsive to packets containing the serial number of the remote control 120 to which the dimmer switch is associated. The dimmer switch 110 is operable to turn on and to turn off the lighting load 104 in response to an actuation of the on button 130 and the off button 132, respectively. The dimmer switch 110 is operable to control the lighting load 104 to the preset intensity in response to an actuation of the preset button 138. The dimmer switch 110 may be associated with the remote control 120 during a manufacturing process of the dimmer switch and the remote control, or after installation of the dimmer switch and the remote control.
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(25) The drive circuit 212 provides control inputs to the controllably conductive device 210 in response to command signals from a controller 214. The controller 214 may be implemented as a microcontroller, a microprocessor, a programmable logic device (PLD), an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or any suitable processing device. The controller 214 receives inputs from the toggle actuator 114 and the intensity adjustment actuator 116 and controls the visual indicators 118. The controller 214 is also coupled to a memory 216 for storage of the preset intensity of lighting load 104 and the serial number of the remote control 120 to which the dimmer switch 110 is associated. A power supply 218 generates a direct-current (DC) voltage V.sub.CC for powering the controller 214, the memory 216, and other low-voltage circuitry of the dimmer switch 110.
(26) A zero-crossing detector 220 determines the zero-crossings of the input AC waveform from the AC power supply 102. A zero-crossing is defined as the time at which the AC supply voltage transitions from positive to negative polarity, or from negative to positive polarity, at the beginning of each half-cycle. The controller 214 provides the control inputs to the drive circuit 212 to operate the controllably conductive device 210 (i.e., to provide voltage from the AC power supply 102 to the lighting load 104) at predetermined times relative to the zero-crossing points of the AC waveform.
(27) The dimmer switch 110 further comprises an RF receiver 222 and an antenna 224 for receiving the RF signals 106 from the remote control 120. The controller 214 is operable to control the controllably conductive device 210 in response to the packets received via the RF signals 106. Examples of the antenna 224 for wall-mounted dimmer switches, such as the dimmer switch 110, are described in greater detail in U.S. Pat. No. 5,982,103, issued Nov. 9, 1999, and U.S. patent application Ser. No. 10/873,033, filed Jun. 21, 2006, both entitled COMPACT RADIO FREQUENCY TRANSMITTING AND RECEIVING ANTENNA AND CONTROL DEVICE EMPLOYING SAME. The entire disclosures of both patents are hereby incorporated by reference.
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(29) The remote control 120 further includes an RF transmitter 236 coupled to the controller 230 and an antenna 238, which may comprise, for example, a loop antenna. In response to an actuation of one of the on button 130, the off button 132, the raise button 134, the lower button 136, and the preset button 138, the controller 230 causes the RF transmitter 236 to transmit a packet to the dimmer switch 110 via the RF signals 106. As previously mentioned, each transmitted packet comprises a preamble, the serial number of the remote control 120, which is stored in the memory 232, and a command indicative as to which of the five buttons was pressed (i.e., on, off, raise, lower, or preset). The remote control 120 ensures that there are 100 msec between each transmitted packet in order to meet the FCC standards.
(30) Alternatively, the RF receiver 222 of the dimmer switch 110 and the RF transmitter of the remote control 120 could both comprise RF transceivers to allow for two-way RF communication between the remote control and the dimmer switch. An example of a two-way RF lighting control systems is described in greater detail in co-pending, commonly-assigned U.S. patent application Ser. No. 12/033,223, filed Feb. 19, 2008, entitled COMMUNICATION PROTOCOL FOR A RADIO-FREQUENCY LOAD CONTROL SYSTEM, the entire disclosure of which is hereby incorporated by reference.
(31) The lighting control system 100 provides a simple one-step configuration procedure for associating the remote control 120 with the dimmer switch 110. A user simultaneously presses and holds the on button 130 on the remote control 120 and the toggle button 114 on the dimmer switch 110 to link the remote control 120 and the dimmer switch 110. The user may simultaneously press and hold the off button 132 on the remote control 120 and the toggle button 114 on the dimmer switch 110 to unassociate the remote control 120 with the dimmer switch 110. The configuration procedure for associating the remote control 120 with the dimmer switch 110 is described in greater detail in co-pending commonly-assigned U.S. patent application Ser. No. 11/559,166, filed Nov. 13, 2006, entitled RADIO-FREQUENCY LIGHTING CONTROL SYSTEM, the entire disclosure of which is hereby incorporated by reference.
(32) The lighting control system may comprise a plurality of remote controls 120 that can all be associated with one dimmer switch 110, such that the dimmer switch is responsive to presses of the buttons 130-138 of any of the plurality of remote controls. The user simply needs to repeat the association procedure for each of the plurality of remote controls 120. For example, up to eight remote controls 120 may be associated with one dimmer switch 110.
(33) The preset intensity of the dimmer switch 110 may be programmed from the remote control 120. To program a new preset intensity of the dimmer switch 110, a user first adjusts the intensity of the lighting load 104 to a new (i.e., desired) intensity. The user then presses and holds the preset button 124 of the remote control 120 to cause the dimmer switch to reassign the lighting preset to the new intensity. The procedure for programming the preset intensity is described in greater detail in U.S. patent application Ser. No. 11/713,854, filed Mar. 5, 2007, entitled METHOD OF PROGRAMMING A LIGHTING PRESET FROM A RADIO-FREQUENCY REMOTE CONTROL, the entire disclosure of which is hereby incorporated by reference.
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(36) The remote control 120 further comprises return springs 270 connected to the bottom sides of the on button 130 and the off button 132 (as shown in
(37) As disclosed herein, the remote control 120 is adapted to provide multiple mounting means. First, the rear enclosure portion 124 comprises an attachment post 300 (as shown in
(38) As shown in
(39) When the front enclosure portion 122 is connected to the rear enclosure portion 124, the attachment post 300 contacts the front enclosure portion, such that a loop portion 304 of the lanyard 302 may be captured by the attachment post (as shown in
(40) The slide-receiving portion 280 is also adapted to receive a clip assembly, which comprises the clip 400 and a plate portion 410, as shown in
(41) Similarly, the base portion 500 includes a plate portion 510 having parallel slide rails 520 adapted to be received by the slide-receiving portion 280 as shown in
(42) Finally, the slide-receiving portion 280 is also adapted to coupled to the slide-mount plate 610 as shown in
(43) According to an embodiment of the present invention, the remote control 120 is mounted to the wall via the slide-mount plate 610 before the adapter 604 is attached to the wall. While the remote control 120 is mounted in the opening 606 of the adapter 604, the remote control is prevented from being de-coupled from the slide-mount plate 610 by the adapter 604. Therefore, if the remote control 120 is mounted to a wall in a public space, theft of the remote control is discouraged since the remote control cannot be removed from the installation without the use of a tool (i.e., a screwdriver).
(44) The faceplate 600 may be a standard, “off-the-shelf” faceplate, i.e., the opening 602 defines standard dimensions. For example, the faceplate 600 may comprise a designer-style faceplate defining a standard-sized opening. Per standards set by the National Electrical Manufacturers Association (NEMA), the opening of a designer-style faceplate has a length of 2.630″ and a width of 1.310″ (NEMA Standards Publication No. WD6, 2001, p. 5). Accordingly, the front enclosure portion 122 and the rear enclosure portion 124 are dimensioned such that the remote control 120 is adapted to fit snugly within the opening 602 of the faceplate 600. The outer periphery of the housing (i.e., the front enclosure portion 122 and the rear enclosure portion 124) has a length and a width slightly smaller than the length and the width of the opening 602 of the faceplate 600, such that the outer periphery of the housing is easily received within the opening of the faceplate. For example, the remote control 120 may have a length of approximately 2.605″ and a width of approximately 1.280″.
(45) Further, the remote control 120 has a depth d (as shown in
(46) Accordingly, the remote control 120 may be ganged next to a designer-style load control device (e.g., the dimmer switch 110) with a standard designer-style multi-gang faceplate (e.g., a two-gang faceplate 650) as shown in
(47) Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.