Method for preparing an organic film at the surface of a solid support under non-electrochemical conditions, solid support thus obtained and preparation kit
09790371 · 2017-10-17
Assignee
Inventors
- Vincent Mevellec (Boulogne-Billancourt, FR)
- Sébastien Roussel (Soisy sur Seine, FR)
- Serge Palacin (Montigny le Bretonneux, FR)
Cpc classification
C09D4/00
CHEMISTRY; METALLURGY
H10K71/125
ELECTRICITY
International classification
C09D4/00
CHEMISTRY; METALLURGY
Abstract
This invention relates to a method for preparing an organic film at the surface of a solid support, with a step of contacting said surface with a liquid solution including (i) at least one protic solvent, (ii) at least one adhesion primer, and (iii) at least one monomer different from the adhesion primer and radically polymerisable, under non-electrochemical conditions, and allowing the formation of radical entities based on the adhesion primer. This invention also relates to a non-electrically-conductive solid support on which an organic film according to said method is grafted, and a kit for preparing an essentially polymeric organic film at the surface of a solid support.
Claims
1. A method for preparing an organic film at a surface of a solid support under non-electrochemical conditions, comprising contacting the surface of the solid support with a liquid solution comprising: at least one protic solvent, at least one adhesion primer, at least one radically polymerizable monomer, said monomer being different from the adhesion primer, under non-electrochemical conditions generating radical entities based on the adhesion primer, where the adhesion primer generates said radical entities independent of the surface on which said radical entities are intended to be grafted, and wherein the surface of the solid support contacted with said liquid solution comprising at least one area covered with a mask to form an organic film covalently grafted on the surface of the solid support, said organic film being polymeric or copolymeric and having a monomer unit sequence in which a first unit is bonded to the solid support and is a derivative of the adhesion primer and the other units are derived from said adhesion primer and from polymerizable monomers.
2. The method of claim 1, wherein said protic solvent is water, optionally acidified, acetic acid, hydroxylated solvents, or ethyleneglycol, and mixtures thereof.
3. The method of claim 1, wherein said adhesion primer is a cleavable aryl salt selected from the group consisting of aryl diazonium salt, aryl ammonium salt, aryl phosphonium salt and aryl sulfonium salt.
4. The method of claim 1, wherein said adhesion primer is a cleavable aryl salt selected from the group consisting of aryl diazonium salt, aryl ammonium salt, aryl phosphonium salt and aryl sulfonium salt and wherein said aryl group comprises an aromatic or heteroaromatic carbon structure, optionally mono- or polysubstituted with at least one substituent, said aromatic or heteroaromatic carbon structure comprising at least one aromatic or heteroaromatic cycle comprising 3 to 8 atoms, said aromatic or heteroaromatic cycle comprising at least one N, O, P or S heteroatom, and the substituent comprising at least one heteroatom or C1 to C6 alkyl group.
5. The method of claim 1, wherein said adhesion primer is a cleavable aryl salt represented by formula (I):
R—N.sub.2.sup.+,A.sup.− (I) in which: A represents a monovalent anion and R represents an aryl group.
6. The method of claim 1, wherein said adhesion primer is a cleavable aryl salt represented by formula (I):
R—N.sub.2.sup.+,A.sup.− (I) in which: A represents a monovalent anion and R represents an aryl group selected from the group consisting of aromatic or heteroaromatic carbon structure, optionally mono- or polysubstituted with at least one substituent, the aromatic or heteroaromatic carbon structure comprising at least one aromatic or heteroaromatic cycle comprising 3 to 8 atoms, the aromatic or heteroaromatic cycle comprising at least one N, O, P or S heteroatom, and the substituent comprising at least one heteroatom or C.sub.1 to C.sub.6 alkyl group.
7. The method of claim 6, wherein the aromatic or heteroaromatic carbon structures are mono- or polysubstituted with one or more heteroatoms or C.sub.1 to C.sub.6 alkyl groups.
8. The method of claim 1, wherein said adhesion primer is a cleavable aryl salt represented by formula (I):
R—N.sub.2.sup.+,A.sup.− (I) in which: A represents a monovalent anion selected from the group consisting of an inorganic anion, a halogen borate and an organic anion, and R represents an aryl group.
9. The method of claim 1, wherein said adhesion primer is selected from the group consisting of phenyldiazonium tetrafluoroborate, 4-nitrophenyldiazonium tetrafluoroborate, 4-bromophenyldiazonium tetrafluoroborate, 4-aminophenyldiazonium chloride, 2-methyl-4-chlorophenyldiazonium chloride, 4-benzoylbenzenediazonium tetrafluoroborate, 4-cyanophenyldiazonium tetrafluoroborate, 4-carboxyphenyldiazonium tetrafluoroborate, 4-acetamidophenyldiazonium tetrafluoroborate, 4-phenylacetic acid diazonium tetrafluoroborate, 2-methyl-4-[(2-methylphenyl)diazenyl]benzenediazonium sulphate, 9,10-dioxo-9,10-dihydro-1-anthracenediazonium chloride, 4-nitronaphthalenediazonium tetrafluoroborate and naphthalenediazonium tetrafluoroborate.
10. The method of claim 1, wherein said adhesion primer concentration in said liquid solution is between around 10.sup.−6 and 5 M.
11. The method of claim 1, wherein said radically polymerizable monomer is a molecule comprising at least one ethylene bond.
12. The method of claim 1, wherein said radically polymerisable monomer is a molecule with the following formula (II): ##STR00002## in which the R.sub.1 to R.sub.4 groups, identical or different, represent a non-metallic monovalent atom, a hydrogen atom, a —COOR.sub.5 group in which R.sub.5 represents a hydrogen atom or a C.sub.1-C.sub.12 alkyl group, a nitrile, a carbonyl, an amine or an amide.
13. The method of claim 1, wherein said radically polymerisable monomer is selected from the group consisting of vinyl acetate, acrylonitrile, methacrylonitrile, methyl methacrylate, ethyl methacrylate, butyl methacrylate, propyl methacrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, glycidyl methacrylate and their derivatives; acrylamides, cyanoacrylates, di-acrylates and di-methacrylates, tri- acrylates and tri-methacrylates, tetra-acrylates and tetra methacrylates, styrene, parachloro-styrene, pentafluoro-styrene, N-vinyl pyrrolidone, 4-vinyl pyridine, 2- vinyl pyridine, vinyl halides, di-vinylbenzene (DVB), and vinyl cross-linking agents based on acrylate, methacrylate and derivatives thereof.
14. The method of claim 1, wherein the amount of said radically polymerisable monomer represents between 18 and 40 times the solubility of said monomer at room temperature in the liquid solution.
15. The method of claim 1, wherein said liquid solution also comprises at least one surfactant.
16. The method of claim 1, wherein said method further comprises dispersing or emulsifying said polymerizable monomer in the presence of at least one surfactant, or by ultrasound, before it is mixed with the at least one protic solvent and the at least one adhesion primer.
17. The method of claim 1, wherein the non-electrochemical conditions allowing for the formation of radical entities are selected from the group consisting of thermal, kinetic, chemical, photochemical or radiochemical conditions and a combination thereof, to which the adhesion primer is subjected.
18. The method of claim 1, wherein the non-electrochemical conditions allowing for the formation of radical entities are chemical conditions.
19. The method of claim 1, wherein said liquid solution further comprises at least one chemical initiator.
20. The method of claim 1, wherein said method comprises: adding said at least one monomer to a solution comprising said at least one adhesion primer different from said monomer in the presence of said at least one protic solvent and optionally at least one chemical initiator to produce a second solution, placing the second solution under said non-electrochemical conditions allowing for the formation of radical entities based on said adhesion primer and possibly based on said chemical initiator, to produce a third solution, placing the surface of the solid support in contact with the third solution.
21. The method of claim 1, wherein said method comprises: placing the surface of the solid support in contact with a solution comprising said at least one adhesion primer in the presence of said at least one protic solvent, and optionally at least one chemical initiator and at least one monomer, to produce a second solution, placing the surface of the solid support in contact with the second solution under non-electrochemical conditions allowing for the formation of radical entities based on said adhesion primer and possibly based on said chemical initiator, to produce a third solution, optionally adding said at least one monomer to the third solution.
22. The method of claim 1, wherein said method further comprises cleaning the surface on which the organic film is to be formed.
23. The method of claim 1, wherein the surface of said solid support has at least one atom capable of being involved in a radical reaction.
24. The preparation method of claim 1, wherein said solid support and/or the surface of said solid support comprises at least one material selected from the group consisting of metal, wood, paper, cotton, felt, silicon, a carbon nanotube and a fluoro-polymer.
25. The method of claim 1, wherein said solid support is either electrically conductive or non-electrically conductive.
26. The method of claim 1, wherein the surface of the solid support contacted with said liquid solution comprises at least one area covered with a mask and wherein the mask is not soluble in the protic solvent of said liquid solution.
27. The method of claim 1, wherein the surface of the solid support contacted with said liquid solution comprises at least one area covered with a mask and wherein the mask can be removed by chemical washing.
28. The method of claim 1, wherein the surface of the solid support contacted with said liquid solution comprises at least one area covered with a mask composed of alkylthiols.
29. A method for preparing an organic film, comprising contacting a surface of a solid support with a liquid solution to form an organic film on the surface of the solid support, the solution comprising: at least one protic solvent, at least one adhesion primer, at least one radically polymerizable monomer, said monomer being different from the adhesion primer, under non-electrochemical conditions generating radical entities based on the adhesion primer, where the adhesion primer generates radical entities independent of the surface on which which said radical entities are intended to be bonded, and when the non-electrical conditions are chemical and include a chemical initiator, the chemical initiator is different from the solid support, and wherein the surface of the solid support contacted with said liquid solution comprising at least one area covered with a mask, wherein the organic film is polymeric or copolymeric and has a monomer unit sequence in which a first unit is bonded to the solid support and is a derivative of the adhesion primer and other units are derived from said adhesion primer and from polymerizable monomers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
(17) The following examples were performed in a glass cell. Unless otherwise indicated, they were conducted under normal conditions of temperature and pressure (around 25° C. under around 1 atm) in ambient air. Unless otherwise indicated, the reagents used were obtained directly on the market without any additional purification. The glass plates used had a surface of 1 cm.sup.2.
(18) No precaution was taken with regard to the composition of the atmosphere, and the solutions were not degassed. When the reaction time is not specified, the exposure of the surface to be treated with the reagent solution lasted for 1 to 15 minutes.
EXAMPLE 1
Preparation of a Film on a Gold Plate Using a Diazonium Salt Prepared In Situ and 2-hydroxyethylmethacrylate (HEMA) in the Presence of Iron Filings
(19) 4 ml of a solution of NaNO.sub.2 at 0.1 M in water were added to 4 ml of a solution of p-phenylenediamine at 0.1 M in HCl (0.5 M), in order to form the aminophenyl mono diazonium salt. 1 ml of HEMA, then 200 mg of iron filings were added to this diazonium salt solution. A gold plate was then added to the reaction medium for 15 min. The plate was then rinsed in water with acetone, and subjected to ultrasound in DMF and then in water before being dried.
(20) The XPS spectrometry (X photoelectron spectroscopy) and IR analyses confirm the presence of the film expected, of which the thickness increases with the reaction time.
(21) Table 1 provided below combines a set of thickness values obtained for the same reagents when their concentrations, the exposure time or the amount of filings were varied.
(22) TABLE-US-00001 TABLE 1 HEMA Diazonium Time Iron Thickness (mol .Math. l.sup.−1) (mol .Math. l.sup.−1) (min) (mg) (nm) 0.9 0.05 1 200 10 0.9 0.05 3 200 50 0.9 0.05 5 200 90 0.9 0.05 10 200 140 0.9 0.05 15 200 200 0.45 0.025 1 200 <10 0.45 0.025 3 200 20 0.45 0.025 5 200 40 0.45 0.025 10 200 90 0.45 0.025 15 200 120 0.9 0.05 10 5 <10 0.9 0.05 10 50 30 0.9 0.05 10 100 70 0.9 0.05 10 150 100 0.9 0.05 10 200 150
(23) The increase in the exposure time, the primer and the monomer concentrations, and the amount of filings, enables the thickness of the film formed to be increased.
EXAMPLE 2
Test of the Film Thickness
(24) To show the influence of various parameters on the thickness of the organic film, the method was applied to a gold plate, placed in the presence of a solution containing an adhesion primer, 4-aminophenyldiazonium, and a monomer, HEMA, under non-electrochemical conditions allowing for the formation of a radical entity based on the adhesion primer. This choice was motivated in particular by the presence of characteristic absorption bands at 1726, 1454 and 1166 nm of the poly-HEMA.
(25) A solution of adhesion primer in water was prepared by adding 4 ml of a solution of NaNO.sub.2 at 0.1 M (4.10.sup.−4 moles) to 4 ml of a solution at 0.1 M (4.10.sup.−4 moles) of p-phenylenediamine in HCl (0.5 M), under agitation. 1 ml (8.24 mmoles) of HEMA and a gold plate were added to this solution.
(26) 2-1 Influence of the Reaction Time
(27) The solution was then placed under non-electrochemical conditions allowing for the formation of radicals on the adhesion primer by adding 200 mg of iron filings. The plate was then removed from the reaction medium and immediately rinsed with water then acetone and dimethylformamide (DMF) under ultrasound, and finally dried under an argon current.
(28) As shown by the IR spectrum in
(29) The thickness of the films was measured using a profilometer: it ranged from 12 nm to 200 nm for an exposure time ranging from 1 to 15 minutes.
(30) 2-2 Influence of Non-Electrochemical Conditions Allowing for the Formation of Radicals on the Adhesion Primer
(31) Given that the amount of radicals present in the solution has a notable influence on the reaction, the method was carried out with a variable amount of iron filings for a reaction time set at 10 min.
(32) As shown by the IR spectrum in
EXAMPLE 3
Preparation of a Film on a Gold Plate Using Commercial p-nitrophenyldiazonium and HEMA in the Presence of Iron Filings
(33) The experiment was conducted according to the protocol described in example 2, using commercial p-nitrophenyldiazonium (Aldrich®) solubilised at 0.05 M in an HCl solution (0.5 M). The gold plate was then placed in the reactor for around 15 min. The plate was then rinsed with water and acetone, and subjected to ultrasound in DMF and then in water before being dried.
(34) As above, the XPS spectrometry (X photoelectron spectroscopy) and IR analyses confirmed the presence of the film expected, of which the thickness increases with the reaction time.
EXAMPLE 4
Preparation of a Film on a Gold Plate Using a Diazonium Salt Created In Situ and HEMA in a Basic Medium
(35) The procedure is identical to that of example 2. 0.3 ml of a NaOH solution at 2.5×10.sup.−3 M were substituted for the iron filings in order to allow for a slight increase in the pH to above 4.
(36) The XPS and IR analyses confirm the presence of the film expected, of which the thickness increases with the reaction time.
EXAMPLE 5
Preparation of a Film on a Conductive Carbon Felt Using a Diazonium Salt Created In Situ and Acrylic Acid (AA) in the Presence of Iron Filings
(37) The example was performed according to the procedure described in example 2. The monomer used in this case was acrylic acid (1 ml) and the sample was constituted by carbon felt.
(38) The XPS analysis, as shown by the spectrum of
EXAMPLE 6
Preparation of a Sequential Film on a Gold Plate Using a Diazonium Salt Prepared In Situ, HEMA and AA in the Presence of Iron Filings
(39) First, a plate was prepared and cleaned according to the procedure of example 2.
(40) A new solution of the same diazonium salt was then prepared and, to it, 1 ml of acrylic acid, then 200 mg of iron filings were added. The plate previously prepared according to example 2 was then placed in the reaction medium for a variable time, at the end of which it was cleaned and dried as described above.
(41)
EXAMPLE 7
Preparation of a Statistical Film on a Gold Plate Using a Diazonium Salt Prepared In Situ, HEMA and AA in the Presence of Iron Filings
(42) The procedure used is identical to that of example 2, except that 0.5 ml of acrylic acid and 0.5 ml of HEMA were added to the diazonium salt solution.
(43) The IR spectrum obtained is shown in
EXAMPLE 8
Preparation of a Film on a Gold Plate Using a Diazonium Salt Prepared In Situ and 4-vinyl-pyridine (4VP) in the Presence of Iron Filings
(44) 200 mg of iron filings, then a dispersion of 1 ml of 4 vinyl-pyridine in 10 ml of water, prepared by an ultrasound treatment, were added to a diazonium salt solution prepared according to example 2, containing a gold plate.
(45) The IR spectrum obtained for the plate is shown in
EXAMPLE 9
Preparation of a Film on a Glass Plate Using a Diazonium Salt Prepared In Situ and HEMA in the Presence of Iron Filings
(46) The protocol is identical to that of example 2, except that a glass plate is used in this case.
(47) The IR spectrum shown in
EXAMPLE 10
Preparation of a Film on Carbon Nanotubes Using a Diazonium Salt Prepared In Situ and HEMA in the Presence of Iron Filings
(48) 200 mg of iron filings and 1 ml of HEMA were added to a diazonium salt solution prepared as indicated in example 2. Then, 100 mg of multiwall carbon nanotubes in the form of a carpet were added to this solution. The layer, after reaction, was cleaned according to the protocol described in example 2 before being dried.
(49) The photographs obtained by scanning electron microscopy (SEM), shown in
EXAMPLE 11
Preparation of a Film on a PTFE (Teflon®) Surface Using a Diazonium Salt Prepared In Situ and HEMA in the Presence of Iron Filings
(50) 4 ml of a solution of NaNO.sub.2 at 0.1 M in water were added to 4 ml of a solution of p-phenylenediamine at 0.1 M in HCl (0.5 M) so as to form the diazonium salt. 1 ml of HEMA, then 200 mg of iron filings were added to this diazonium salt solution. A Teflon® part measuring 4 cm.sup.2 was then introduced to the reaction medium for 15 min, the plate was then rinsed in water and acetone and exposed to ultrasound in DMF, then water, before being dried.
(51) The spectrometry and IR analyses (
EXAMPLE 12
Application of the Method to Different Samples
(52) The method was successfully applied to a large number of samples of various types, and different monomers were used. The diazonium salt used in this example was prepared in situ using p-phenylenediamine.
(53) The results obtained for each type of sample according to the monomer are shown in table 2 below. For each of the samples tested, the presence of the organic film was verified using IR spectra.
(54) TABLE-US-00002 TABLE 2 Support Monomer Time (min) Film Gold HEMA 15 yes Gold Acrylic acid 15 yes Gold Acrylonitrile 15 yes Silicon wafer HEMA 20 yes Silicon wafer Acrylic acid 20 yes Silicon wafer Acrylonitrile 20 yes Aluminium HEMA 30 yes Aluminium Acrylic acid 30 yes Aluminium Acrylonitrile 30 yes Nanotubes(c) HEMA 15 yes Nanotubes (c) Acrylic acid 15 yes Felt HEMA 15 yes Felt Acrylic acid 15 yes Felt Acrylonitrile 15 yes Platinum HEMA 15 yes Platinum Acrylic acid 15 yes Platinum Acrylonitrile 15 yes Stainless HEMA 15 yes steel Stainless Acrylic acid 15 yes steel Stainless Acrylonitrile 15 yes steel Zinc HEMA 15 yes Zinc Acrylic acid 15 yes Zinc Acrylonitrile 15 yes Titanium HEMA 15 yes Titanium Acrylic acid 15 yes Titanium Acrylonitrile 15 yes Nickel HEMA 15 yes Nickel Acrylic acid 15 yes Nickel Acrylonitrile 15 yes Wood HEMA 45 yes Paper HEMA 45 yes Cotton HEMA 45 yes Teflon ® HEMA 30 yes
EXAMPLE 13
Preparation of a Film on Surfaces of Different Types (Gold Plate and Titanium Plate) for the Same Solution
(55) 4 ml of a solution of NaNO.sub.2 at 0.1 M in water were added to a solution of p-phenylenediamine at 0.1 M in HCl (0.5 M). 1 ml of HEMA, then 200 mg of iron filings were added to this diazonium salt solution. A gold plate and simultaneously a titanium plate measuring 4 cm.sup.2 were then placed in the reaction medium for 15 min. The plates were then rinsed with water and acetone, and subjected to ultrasound in DMF, then water, before being dried.
(56) The spectrometry and IR analyses (
EXAMPLE 14
Preparation of a Film on a Glass Plate Using a Diazonium Salt Prepared In Situ and Butylmethacrylate in the Presence of Iron Filings
(57) 200 mg of iron filings, then a dispersion of 1 ml of butylmethacrylate (BUMA) in 10 ml of water prepared by ultrasound were added to a diazonium salt solution prepared according to example 2 and containing a glass plate that has been pre-cleaned by a “piranha” solution treatment (i.e. a mixture of 60/40 by volume of concentrated sulphuric acid and water oxygenated at 110 volumes). After a reaction time of 10 minutes, the plate is then cleaned and dried according to the procedures described above.
(58) A spot test was then performed on the glass plate thus coated (
EXAMPLE 15
Preparation of a Film on a Gold Plate Having a Commercial Ink Mask Based on a Diazonium Salt Prepared In Situ and Hydroxyethylmethacrylate (HEMA) or Acrylic Acid (AA) in the Presence of Iron Fillings
(59) The protocol used is identical to that of example 2 for HEMA and 5 for AA. Prior to its introduction to the reaction medium, the plate was coated with a mask: different patterns were produced on the gold plate using a black-coloured ink felt pen (Staedtler®-Lumocolor®).
(60) After reaction, the plate was washed with water, DMF and acetone in order to remove the reaction products, then washed more vigorously with ultrasound with the same solvents. The surface was then rinsed again with acetone, then dried before being analysed by Infrared spectroscopy (IR) (C═O bands for each of the polymers) and by Atomic Force Microscopy (AFM).
(61) The different mappings (IR/AFM) obtained are shown in
EXAMPLE 16
Preparation of a Film on a Gold Plate Having a Thiol Mask Based on a Diazonium Salt Prepared In Situ and Acrylic Acid (AA) in the Presence of Iron Fillings
(62) The protocol used is identical to that of example 5. Prior to its introduction into the reaction medium, a drop of long-chain (C18) ethanolic thiol solution was deposited on the plate, and the plate was treated after evaporation of the ethanol.
(63) After the treatment, the plate was then cleaned and analysed as in example 15.
(64) The IR/AFM mapping is shown in
EXAMPLE 17
Preparation of a Film on a Gold Surface Having a Thiol Microprinted Mask Based on a Diazonium Salt Prepared In Situ and Hydroxyethylmethacrylate (HEMA) in the Presence of Iron Fillings
(65) The protocol used is identical to that of example 5. Prior to its introduction into the reaction medium, the plate is covered with a thiol mask using a PDMS (polydimethylsiloxane) buffer having micrometric patterns and previously impregnated with a long-chain (C18) ethanolic thiol solution. The plate was treated after evaporation of the ethanol.
(66) After the treatment, the plate was cleaned and analysed as in example 15.
(67) The AFM mapping is shown in
(68) French Application Nos. 06 55653, filed Dec. 19, 2006 and 07 54278, filed Apr. 4, 2007, and U.S. application Ser. No. 11/686,076, filed Mar. 14, 2007 are incorporated herein by reference.