Method for laying down a pavement, a screed and a road paver
09790648 · 2017-10-17
Assignee
Inventors
- Martin Buschmann (Neustadt, DE)
- Gunter Zegowitz (Bad Konig, DE)
- Achim Eul (Mannheim, DE)
- Ralf WEISER (Ladenburg, DE)
- Roman Munz (Neustadt, DE)
- Nicole Angermann (Bruhl, DE)
- Klaus Bertz (Dittelsheim-Hessloch, DE)
- Christian PAWLIK (Neustadt, DE)
Cpc classification
B06B1/164
PERFORMING OPERATIONS; TRANSPORTING
E01C19/4853
FIXED CONSTRUCTIONS
E01C23/06
FIXED CONSTRUCTIONS
E01C19/407
FIXED CONSTRUCTIONS
E01C19/34
FIXED CONSTRUCTIONS
E01C19/002
FIXED CONSTRUCTIONS
E01C19/004
FIXED CONSTRUCTIONS
E01C19/4833
FIXED CONSTRUCTIONS
International classification
E01C19/00
FIXED CONSTRUCTIONS
E01C19/40
FIXED CONSTRUCTIONS
E01C19/42
FIXED CONSTRUCTIONS
E01C23/06
FIXED CONSTRUCTIONS
B06B1/16
PERFORMING OPERATIONS; TRANSPORTING
E01C19/34
FIXED CONSTRUCTIONS
Abstract
Method for laying down a pavement consisting of paving material with a road paver screed in which a compaction unit pre-compacts the paving material at cyclical work cycles with a selectable stroke and at a selectable frequency while the pavement is laid down at a selectable paving speed and at least the stroke is automatically adjustable in response to paving parameters.
Claims
1. A screed for road pavers, comprising a compaction unit with a tamper bar driven by an eccentric drive in cyclical work cycles with a selectable stroke and at a selectable frequency relative to a sole plate of the screed for pre-compacting a pavement made from paving material, wherein the eccentric drive in the compaction unit comprises an adjusting drive for the remote-controlled automatic adjustment of the stroke of the tamper bar, wherein the adjusting drive cooperating with a rotatingly drivable eccentric shaft and an eccentric bushing arranged on the eccentric shaft in a rotationally fixed manner being displaceable in a direction transverse to the axis of the eccentric shaft, the eccentric bushing being rotatable in a connecting rod driving the tamper bar, such that the stroke of the tamper bar is adjustable by a transverse displacement of the eccentric bushing relative to the eccentric shaft, the eccentric shaft and the transversely adjustable eccentric bushing coupled by guide blocks with the eccentric shaft in a rotationally fixed manner have provided therein the guide blocks adjustable in a direction transverse to the eccentric shaft by means of at least one control rod of the adjusting drive, the control rod being guided in the eccentric shaft in an axially shiftable manner, each of the guide blocks having an inclined guide surface, and wherein each inclined guide surface of a respective guide block radially abuts in an axially moveable manner on an inclined ramp in the eccentric bushing or on the control rod.
2. Screed according to claim 1, wherein the adjusting mechanism is operable hydraulically, electrically or mechanically, either continuously or stepwise during the pavement laying operation.
3. Screed according to claim 1, comprising an automatic control system connected to sensors for detecting actual paving parameters and being operatively connected to the adjusting mechanism, and into which control system paving parameters for at least one of the paving screed, the pavement thickness and a target pre-compacting degree producible by the compaction unit can be entered or stored.
4. Screed according to claim 3, wherein the control system comprises at least one characteristic curve representing paving parameters for automatically adjusting the stroke in response to paving parameters.
5. Screed according to claim 3, wherein the control system comprises a characteristic map representing paving parameters for automatically adjusting the stroke in response to paving parameters.
6. A screed for road pavers, comprising a compaction unit with a tamper bar driven by an eccentric drive in cyclical work cycles with a selectable stroke and at a selectable frequency relative to a sole plate of the screed for pre-compacting a pavement made from paving material, wherein the eccentric drive in the compaction unit comprises an adjusting drive for the remote-controlled automatic adjustment of the stroke of the tamper bar, wherein the adjusting drive cooperating with a rotatingly drivable eccentric shaft and an eccentric bushing arranged on the eccentric shaft in a rotationally fixed manner being displaceable in a direction transverse to the axis of the eccentric shaft, the eccentric bushing being rotatable in a connecting rod driving the tamper bar, such that the stroke of the tamper bar is adjustable by a transverse displacement of the eccentric bushing relative to the eccentric shaft, wherein the eccentric shaft and the transversely adjustable eccentric bushing coupled by guide blocks with the eccentric shaft in a rotationally fixed manner have provided therein the guide blocks adjustable in a direction transverse to the eccentric shaft by means of at least one control rod of the adjusting drive, the control rod being guided in the eccentric shaft in an axially shiftable manner, each of the guide blocks having an inclined guide surface, and wherein each inclined guide surface of a respective guide block radially abuts on an inclined guide ramp of the at least one axially shiftable control rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the subject matter of the invention are explained with reference to the drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(12) A road paver 1 in
(13) The screed 3 is fastened to traction bars 8 that at both sides are connected to articulation points 9 of the road paver 1. The articulation points 9 can be moved upwards and downwards via adjusting devices 10, such as leveling cylinders, for instance in order to adjust the pavement thickness S of the laid-down pavement 6. The screed 3 comprises, for instance, a base screed 11 and extension screeds 12 movable on said base screed, each with a compaction unit 13 comprising at least a tamper 14 and a tamper bar, respectively, and a sole plate 18 acting on the paving material 4, wherein preferably the screed 3 floatingly operates at a small positive setting angle α relative to a plane in parallel with the subgrade 7. The tamper bar 14 is cyclically drivable at work cycles for precompaction and carries out strokes H at a frequency F. During the ongoing paving work the road paver 1 is running at a paving speed V on the subgrade 7.
(14) If necessary, the screed 3 (in the base screed 11 and each extension screed 12) additionally includes at least one eccentric vibrator (not shown) for acting on the sole plate 18 with vertical pulses, and optionally in work travel direction at the rear side at least one pressing bar of a high-performance compaction device (not shown). The eccentric vibrator and the high-performance compaction device are selective options of a screed 3 whereas the tamper 14 can pertain to the basic equipment.
(15) The paving speed V and also the pavement thickness S are paving parameters that are changing or can be changed optionally even during the ongoing paving work. The tamper 14 must produce a precompaction in the paving material 5 that has loosely been poured onto the subgrade 7, and the precompaction should be kept at least predominantly constant independently of varying paving parameters. Further paving parameters that might be of relevance to precompaction may be type and consistency of the paving material 5, the temperature thereof, ambient conditions, the design of the screed 3, or the like.
(16) According to the invention the precompaction is kept substantially constant, independently of the paving parameters varying during the ongoing paving work, in that at least the stroke H of the work cycles of the tamper 14 is adjusted in response to at least one paving parameter, optionally even automatically, expediently also the frequency F, namely via the control system 25 that receives or is aware of at least one paving parameter as a control variable, and on which preferably a desired precompaction degree is set as a setpoint or target value. The control system 25 can be operated with characteristic curves and/or a characteristic map. Each characteristic curve or the characteristic map is predetermined and stored. Expediently, the control system 25 is an automatic one and is computerized.
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(18) The continuous characteristic curve F illustrates the also possible change in the frequency with an increasing pavement thickness S or paving speed V. The characteristic curves H, F can be stored in a characteristic map executed by the control system 25 during the ongoing paving work. The characteristic curve F, H or the characteristic map is predetermined such that with respect to a high and constant final quality of the laid-down pavement 6 there is always an optimum ratio between the pavement thickness and/or the paving speed and at least the stroke H; expediently, the frequency F is also optimal. The stroke H and optionally also the frequency F are expediently adjusted either automatically and even during the ongoing paving work while changes in at least one paving parameter such as the pavement thickness S and/or the paving speed V are sensed, or in an operator-controlled manner.
(19)
(20) The illustration of the adjusting mechanism 24 in
(21) In the adjusting mechanism 24 shown in
(22) The eccentric section 22 exhibits a first eccentricity relative to the rotational axis of the eccentric shaft 15, but is cylindrical on the outer circumference. The cylindrical outer circumference of the eccentric bushing 23 is eccentric relative to the cylindrical inner circumference. Since the cylindrical outer circumference of the eccentric bushing 23 is rotatable in the connecting rod 21, and since the tamper bar 14 is movable in a fixed vertical plane, the extent of the eccentricity resulting from the first and second eccentricities depends on which relative rotational position is set between the eccentric bushing 23 and the eccentric section 22. The efficient eccentricity extent determines half the stroke H of a work cycle. Hence, when the driver 28 is moved towards the axis of the eccentric shaft 15, the stroke H can be adjusted in a continuously variable manner between a minimum and a maximum. The eccentric bushing 23 always remains coupled with the eccentric shaft 15 in a rotationally fixed manner. The adjusted axial position of the driver 28 is e.g. maintained by the adjusting drive 26.
(23) The eccentric shaft 15 is rotatably supported e.g. at the left end in
(24)
(25) The adjusting mechanism 24 shown in
(26) For rotating the eccentric bushing 23 on the eccentric section 22 the adjusting mechanism 33 is moved by the ring piston 41 out of the position shown in
(27) In
(28) In the embodiment shown in
(29) The eccentric bushing 23 can e.g. be configured with coaxial inner and outer cylindrical circumferences, i.e. in a circular cylindrical manner, and arranged in a rotationally fixed manner on two opposite guide blocks 44 that are shiftable in outwardly open grooves of the pierced eccentric shaft 15 in a direction transverse to the axis of the eccentric shaft 15 and are rotationally fixed with the eccentric shaft. Each guide block 44 is provided on the inside with an inclined guide surface 45 that is standing on an inclined guide ramp 47 of a control rod 46 which is axially displaceable in the eccentric shaft 15 by means of the adjusting drive 26 and fixable in the respectively selected adjusting position. The adjusting drive 36 can be configured hydraulically, electrically or mechanically. Although the eccentric bushing 23 is cylindrical (which is advantageous under technical manufacturing aspects), it exhibits an eccentric action relative to the eccentric section 22.
(30) In the embodiment of
(31) In
(32) Expediently, the guide path 52 is configured and arranged relative to the axis of the eccentric shaft 15 and the articulation axis 49 such that independently of the adjusting position of the pivot abutment 51 in the guide path 52 the lower dead center of the work cycles of the tamper bar 14 remains stationary in relation to the sole plate 18, i.e. in the stroke adjustment only the upper dead center shifts.
(33) The rotation of the eccentric shaft 15 reciprocates the push rod 48 substantially in parallel with the upper side of the frame 17 via the eccentric shaft 22. Said swing movement effects a pivotal movement of the adjusting lever 50 about the pivot abutment 51 via the joint articulation axis 49, said pivot movement describing a circular-arc section. The adjusting lever 50 derives therefrom a substantially vertical stroke component for the connecting rod 21. The extent of this stroke component is changed by adjusting the pivot abutment 51 in the guide path 52.
(34) The articulation points 9 of the traction bars 8 of the road paver 1 of
(35) In the control panel P or external control panel P′ a speed selector 26 is provided for setting the paving speed V. The speed selector 26 can be adjusted via an actuator (not shown) and optionally by the control system 25 so as to vary the paving speed V. The paving speed V is sensed by a symbolically illustrated sensor 41 and transmitted to the control system 25. The sensor 31 can be placed in the road paver e.g. in the control panel P or in a travel drive or it may sense a reference on the subgrade 7. In the control panel P or in the control system 25 an input section 27 may be provided for the input of parameters and/or for the display of parameters. The lifting cylinders 28 have assigned thereto at least one actuator 28′, e.g. a magnetically operated hydraulic valve. Furthermore, at least one sensor 30 may be provided as equipment for the road paver 1, the sensor sensing the temperature, density or consistency of the paving material, e.g. directly in front of the screed 3, and transmitting these values as information to the control system 25, if necessary. This sensed information could also be input by an operator. For instance, the screed 3 has disposed thereon at least one sensor 29 that senses the setting angle α of the screed relative to the subgrade 7. Sensor 29 could also sense the setting angle α on the traction arms 8. A plurality of sensors 29 can be provided across the pave width. Furthermore, a sensor 37 can be provided for sensing the pavement thickness S, the sensor sensing for instance the subgrade 7 or a reference (not shown) on the subgrade 7.
(36) In the road paver 1 or the screed 3, actuators are provided for setting the tamper stroke H or the tamper frequency F, respectively, and can be prompted by control signals generated by means of the control system 25 to implement control signals. For instance,
(37) With the help of the control system 25 a plurality of different machine or site or paving-material parameters are automatically controlled depending on one another so as to minimize, for instance, error rates in the laid pavement 6 and to enhance the quality of the laid pavement 6.
(38) The tamper 14 has compacted the loosely pre-laid paving material 5 to such a degree that a bearing capacity is created that is adequate for the screed 3. It is only then that it is ensured that the screed 3 with its sole plate 18 is floatingly towed at an advantageous setting angle α. The tamper stroke H, the tamper frequency F, the paving speed V and the setting angle α depend on one another to a great degree. For instance, if the paving speed V is reduced, this will have an effect on the precompaction of the paving material at a constant tamper frequency and leveling cylinder adjustment. The bearing capacity of the paving material is increasing, so that the screed 3 is further floating and the setting angle α is decreasing. By contrast, if the paving speed is increased without increasing the tamper frequency, the bearing capacity of the paving material will decrease and the screed will perform the paving operation at a greater setting angle α, but at a smaller pavement thickness S. To minimize or avoid such influences on the final quality of the laid pavement 6, control variables for at least the compaction unit 13 and the tamper 14, respectively, are automatically controlled and regulated according to the invention by the control system 25 depending on the relevant processes or machine parameters. To be more specific, a uniform and optimal compaction of the paving material over the whole pave width of the screed is thereby achieved as a contribution to quality assurance.
(39) For instance, the setting angle α is sensed by means of the sensor 29 or a plurality of sensors 29 distributed in transverse direction and is transmitted to the control system 25 or a controller specifically in charge of this pave parameter so as to adapt the tamper stroke H upon change in the setting angle α, so that the setting angle α is returned again to an optimal value or cannot change significantly, thereby achieving the desired pavement thickness S with a permanently optimal precompaction.
(40) As a secondary aspect, the setting angle α may vary over the transverse paving width of the screed 3. The control system 25 can then adapt the tamper stroke H for each tamper 14 individually in a corresponding way, so that despite a pavement thickness S varying in a direction transverse to the pave travel direction the compaction remains uniform over the pave width.
(41) In consideration of the sensed setting angle α or the sensed changes thereof, it is furthermore possible to adapt the tamper stroke H and the tamper frequency F via the control system 25, and optionally additionally to adjust the leveling cylinders 10 in addition or as an alternative to an adaptation of the tamper frequency F.
(42) The tamper frequency F can be adapted in a particularly simple way in that upon change in the tamper stroke H the tamper frequency F is adapted automatically in conformity with a characteristic curve or in a characteristic map that is entered into or exists in the control system.
(43) A relevant paving parameter is e.g. also the density or consistency of the paving material 5. If the road paver 1 is equipped with a sensor 30, as mentioned, by means of which the density or consistency of the paving material can be sensed, the sensed value is compared with a target value and in case of a deviation from the target value an adaptation e.g. of the tamper stroke H and/or the tamper frequency F and/or the leveling cylinder setting is carried out via the control system 25 in such a way that upon deviation of the sensed density or consistency the setting angle is substantially maintained and the same compaction and evenness and thus quality of the pavement 6 is achieved.
(44) Likewise, the paving speed V is also an important paving parameter because in case of a change in paving speed an adaptation of the tamper stroke H and/or the tamper frequency F and/or the leveling cylinder setting, e.g. via the automatic control system 25, is needed.
(45) A further relevant paving parameter is the stiffness of the paving material 5 and/or the temperature thereof. These paving parameters can e.g. be sensed individually or in combination by means of the sensor 30 or a stiffness and a temperature sensor and transmitted to the control system 25, or after detection they can be entered by an operator on section 27, whereupon the control system, if recommended by the sensed values, adapts the tamper stroke H and/or the tamper frequency F and/or the leveling cylinder setting accordingly. As an additional or alternative adaptation, it is also possible to carry out an adjustment on the lifting cylinders 28, e.g. in order to relieve the screed 3 during the paving work to a greater extent or to load it particularly towards the subgrade 7, again with the intention to keep the setting angle α as uniform as possible and to make the screed 3 work with a uniform compaction of the pavement 6.
(46) In essence, such automation minimizes error rates and costs and improves the quality, a considerable work reduction for the operator(s) of the road paver being an automatic, but welcome, consequence of this method.